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Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash

Year 2017, Volume: 21 Issue: 1, 224 - 229, 14.01.2017
https://doi.org/10.19113/sdufbed.33169

Abstract

The study presented in this manuscript focuses on the manufacturing of roof tiles bearing a mixture of tile waste and coal fly ash. A roof tile sample at a different composition was prepared to attain consistence in quality. The conversion factors were described to be able to convert the laboratory results for firing strength and water absorption into the industrial operating conditions. It was determined that the replacement mixture of the tile waste as well as the Tunçbilek fly ash together with the Muttalip clay as the raw material allowed the manufacturing of good quality roof tiles. Seyitömer fly ash was not suitable for use as secondary raw material due to the presence of tile waste with higher SO3 and CaO contents and lower MgO content. In addition to this, maximum 5 % Tunçbilek fly ash samples in the composition of roof tiles provided favorable physical and mechanical characteristics of the commercial product.

References

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  • [8] Haiying Z., Youcai Z., Jingyu Q., 2011. Utilization of Municipal Solid Waste Incineration (MSWI) Fly Ash In Ceramic Brick: Product Characterization And Environmental Toxicity. Waste Management, 31: 331–341.
  • [9] Joseph G., Ramamurthy, K., 2009. Influence Of Fly Ash on Strength and Sorption Characteristics of Cold-Bonded Fly Ash Aggregate Concrete. Construction and Building Materials, 23: 1862–1870.
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  • [11] Peng F., Liang K., Hu A., 2005. Nano-Crystal Glass–Ceramics Obtained From High Alumina Coal Fly Ash. Fuel. 84:341–346.
  • [12] Saia N. V., Komaraiahb M., Sita Rama Rajuc A. V., 2008. Preparation and Properties of Sintered Copper-Tin Composites Containing Copper Coated or Uncoated Fly Ash. Materials and Manufacturing Processes, 23: 651–657.
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  • [14] Romualdo R. Menezes, Heber S. Ferreira , Gelmires A. Neves , Helio de L. Lira , Heber C. Ferreira., 2005. Use of Granite Sawing Wastes in the Production of Ceramic Bricks and Tiles. Journal of the European Ceramic Society, 25: 1149–1158.
  • [15] Olgun A., Erdogan, Y., Ayhan, Y., Zeybek B., 2005. Development of Ceramic Tiles From Coal Fly Ash and Tincal Ore Waste, Ceramics International, 31:153–158.
  • [16] Kurama, S., Kara A., Kurama H., 2007. Investigation of Borax Waste Behaviour in Tile Production. Journal of the European Ceramic Society, 27: 1715–1720.
  • [17] Lavat A.E., Trezza A.M., Poggi M., 2009. Characterization of Ceramic Roof Tile Wastes as Pozzolanic Admixture, Waste Management, 29: 1666–1674.
  • [18] Özkan İ., Çolak M., Oyman R.S., 2010. Characterization of Waste Clay from the Sardes (Salihli) Placer Gold Mine and Its Utilization in Floor-Tile Manufacture. Applied Clay Science, 49: 420–425.
  • [19] Souza A.J., Pinheiro B.C.A., Holanda J.N.F., 2010. Recycling of gneiss rock waste in the manufacture of vitrified floor tiles. Journal of Environmental Management, 91: 685–689.
  • [20] Souza A.J., Pinheiro B.C.A., Holanda J.N.F., 2010. Processing Of Floor Tiles Bearing Ornamental Rock-Cutting Waste. Journal of Materials Processing Technology, 210:1898–1904.
  • [21] Hojamberdiev M., Eminov A., Xu Y., 2011. Utilization of Muscovite Granite Waste In The Manufacture Of Ceramic Tiles. Ceramics International, 37: 871–876.
Year 2017, Volume: 21 Issue: 1, 224 - 229, 14.01.2017
https://doi.org/10.19113/sdufbed.33169

Abstract

References

  • [1] DPT, 2000. Sekizinci Beş Yılık Kalkınma Planı, Taş ve Toprağa Dayalı Ürünler Sanayi Özel İhtisas Komisyonu Raporu, Ankara. Türkiye.
  • [2] Özcay,U., 2010. Recyling of Tile Waste from Tile Sectors, Master Thesis, Yıldız Technical University, Department of Chemical Engineering, İstanbul, Turkey.
  • [3] Cheng T.W., Chen Y.S., 2004. Characterisation of Glass Ceramics Made From Incinerator Fly Ash. Ceramic International, 30: 343–349.
  • [4] Derun E.M., Tugrul N., Lkhagva T., Piskin S., 2010. Pelletisation of Fly Ashes as a Lightweight Aggregate. Advances in Cement Research, 22. (2): 99-105.
  • [5] Erol M., Küçükbayrak S., Ersoy-Meriçboyu A., 2008. Comparison of the Properties of Glass, Glass–Ceramic and Ceramic Materials Produced From Coal Fly Ash. Journal of Hazardous Materials, 153: 418–425.
  • [6] Fernández-Pereira C., Casa J.A., Gómez-Barea A., Arroyo F., Leiva C., Luna Y., 2011. Application of Biomass Gasification Fly Ash for Brick Manufacturing. Fuel, 90: 220–232.
  • [7] Ghoraba H. Y., Anterb A., Miniawyc El H., 2007. Building with Local Materials: Stabilized Soil and Industrial Wastes. Materials and Manufacturing Processes, 22: 157–162.
  • [8] Haiying Z., Youcai Z., Jingyu Q., 2011. Utilization of Municipal Solid Waste Incineration (MSWI) Fly Ash In Ceramic Brick: Product Characterization And Environmental Toxicity. Waste Management, 31: 331–341.
  • [9] Joseph G., Ramamurthy, K., 2009. Influence Of Fly Ash on Strength and Sorption Characteristics of Cold-Bonded Fly Ash Aggregate Concrete. Construction and Building Materials, 23: 1862–1870.
  • [10] Nochaiya, T., Wongkeo, W. Chaipanich, A., 2010. Utilization of fly ash with silica fume and properties of Portland cement–fly ash–silica fume concrete. Fuel, 89: 768–774.
  • [11] Peng F., Liang K., Hu A., 2005. Nano-Crystal Glass–Ceramics Obtained From High Alumina Coal Fly Ash. Fuel. 84:341–346.
  • [12] Saia N. V., Komaraiahb M., Sita Rama Rajuc A. V., 2008. Preparation and Properties of Sintered Copper-Tin Composites Containing Copper Coated or Uncoated Fly Ash. Materials and Manufacturing Processes, 23: 651–657.
  • [13] Demir I., Orhan M., 2003. Reuse of Waste Bricks in the Production Line. Building and Environment, 38: 1451 – 1455.
  • [14] Romualdo R. Menezes, Heber S. Ferreira , Gelmires A. Neves , Helio de L. Lira , Heber C. Ferreira., 2005. Use of Granite Sawing Wastes in the Production of Ceramic Bricks and Tiles. Journal of the European Ceramic Society, 25: 1149–1158.
  • [15] Olgun A., Erdogan, Y., Ayhan, Y., Zeybek B., 2005. Development of Ceramic Tiles From Coal Fly Ash and Tincal Ore Waste, Ceramics International, 31:153–158.
  • [16] Kurama, S., Kara A., Kurama H., 2007. Investigation of Borax Waste Behaviour in Tile Production. Journal of the European Ceramic Society, 27: 1715–1720.
  • [17] Lavat A.E., Trezza A.M., Poggi M., 2009. Characterization of Ceramic Roof Tile Wastes as Pozzolanic Admixture, Waste Management, 29: 1666–1674.
  • [18] Özkan İ., Çolak M., Oyman R.S., 2010. Characterization of Waste Clay from the Sardes (Salihli) Placer Gold Mine and Its Utilization in Floor-Tile Manufacture. Applied Clay Science, 49: 420–425.
  • [19] Souza A.J., Pinheiro B.C.A., Holanda J.N.F., 2010. Recycling of gneiss rock waste in the manufacture of vitrified floor tiles. Journal of Environmental Management, 91: 685–689.
  • [20] Souza A.J., Pinheiro B.C.A., Holanda J.N.F., 2010. Processing Of Floor Tiles Bearing Ornamental Rock-Cutting Waste. Journal of Materials Processing Technology, 210:1898–1904.
  • [21] Hojamberdiev M., Eminov A., Xu Y., 2011. Utilization of Muscovite Granite Waste In The Manufacture Of Ceramic Tiles. Ceramics International, 37: 871–876.
There are 21 citations in total.

Details

Journal Section Articles
Authors

Aysel Kantürk Figen This is me

Ünal Özçay This is me

Sabriye Pişkin

Publication Date January 14, 2017
Published in Issue Year 2017 Volume: 21 Issue: 1

Cite

APA Kantürk Figen, A., Özçay, Ü., & Pişkin, S. (2017). Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 21(1), 224-229. https://doi.org/10.19113/sdufbed.33169
AMA Kantürk Figen A, Özçay Ü, Pişkin S. Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash. J. Nat. Appl. Sci. April 2017;21(1):224-229. doi:10.19113/sdufbed.33169
Chicago Kantürk Figen, Aysel, Ünal Özçay, and Sabriye Pişkin. “Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash”. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi 21, no. 1 (April 2017): 224-29. https://doi.org/10.19113/sdufbed.33169.
EndNote Kantürk Figen A, Özçay Ü, Pişkin S (April 1, 2017) Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi 21 1 224–229.
IEEE A. Kantürk Figen, Ü. Özçay, and S. Pişkin, “Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash”, J. Nat. Appl. Sci., vol. 21, no. 1, pp. 224–229, 2017, doi: 10.19113/sdufbed.33169.
ISNAD Kantürk Figen, Aysel et al. “Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash”. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi 21/1 (April 2017), 224-229. https://doi.org/10.19113/sdufbed.33169.
JAMA Kantürk Figen A, Özçay Ü, Pişkin S. Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash. J. Nat. Appl. Sci. 2017;21:224–229.
MLA Kantürk Figen, Aysel et al. “Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash”. Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, vol. 21, no. 1, 2017, pp. 224-9, doi:10.19113/sdufbed.33169.
Vancouver Kantürk Figen A, Özçay Ü, Pişkin S. Manufacturing and Characterization of Roof Tiles a Mixture of Tile Waste and Coal Fly Ash. J. Nat. Appl. Sci. 2017;21(1):224-9.

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