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PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS

Year 2021, Volume: 28 Issue: 123, 199 - 207, 30.09.2021

Abstract

The subject of flame retardancy is a dynamic area which is constantly developing in textile industry. Flame retardant chemicals are applied to many home textile products, including mattress fabrics, by different methods. In the paper, the parameters of the two different methods (pad-dry-fixation and foam coating) used in the application of the flame retardant chemicals to the mattress fabrics produced with 100% PET fibers were optimized by Response Surface Method. The flame retardant properties of the fabrics were evaluated by Limit oxygen index (LOI). The proposed models for LOI test results of both coating methods were found to be statistically significant. However, it was determined that the LOI value for the pad-dry-fixation method was better explained by the model’s inputs than the foam coating method. R2 (0.9619) and R2 adjusted (0.9571) values of fitted model for the pad-dry-fixation demonstrated that there was an acceptable correlation between the predicted and actual LOI values. The optimum chemical quantity, squeezing pressure and fixing temperature for the pad-dry-fixation method were found to be 150 g/lt, 6 bar and 189.2 °C, respectively. Based on these optimum conditions, the predicted LOI value was found to be 41.92%.

Thanks

The author also wishes to express their gratitude to Boyteks Tekstil Sanayi ve Ticaret A.Ş. (Kayseri/Turkey) for the sample preparation and the sample testing.

References

  • 1. Horrocks, A. R., Anand, S.C., (2000), Handbook of technical textile, Woodhead Publishing Series in Textiles, Newyork.
  • 2. Popescu, V., Manea, L.R., Amariei, N., (2009), Determination of the factors influencing the flame retardant efficiency of the protection - dyed cellulose materials using the analysis of variances, Materiale Plastice, 46(1), 95-100.
  • 3. Önder, Z., (2019), Flame retardancy in knitted mattress fabrics, M.Sc. Thesis, Erciyes University, Kayseri.
  • 4. Yu, L., Zhang, S., Liu, W., Zhu, X., Chen, X., Chen, X., (2010), Improving the flame retardancy of PET fabric by photo-induced grafting, Polymer Degradation and Stability, 95, 1934-1942.
  • 5. Levchik, S. V., Weil, E. D., (2005), Flame retardancy of thermoplastic polyesters-a review of the recent literature, Polymer International, 54, 11-35.
  • All references are presented within the paper file!

ALEV GECİKTİRİCİ YATAK KUMAŞLARI İÇİN EMDİRME VE KÖPÜK KAPLAMA YÖNTEMLERİNİN PROSES OPTİMİZASYONU

Year 2021, Volume: 28 Issue: 123, 199 - 207, 30.09.2021

Abstract

Alev geciktiricilik konusu tekstil sektöründe sürekli gelişen dinamik bir alandır. Alev geciktirici kimyasallar, yatak kumaşları dâhil birçok ev tekstili ürününe farklı yöntemlerle uygulanmaktadır. Bu makalede, alev geciktirici kimyasalların % 100 PET filament ile üretilen yatak kumaşlarına uygulanmasında kullanılan iki farklı yöntemin (emdirme ve köpük kaplama) parametreleri Yanıt Yüzey Yöntemi ile optimize edilmiştir. Kumaşların alev geciktirme özellikleri Limit oksijen indeksi (LOI) ile değerlendirilmiştir. Her iki kaplama yönteminin LOI test sonuçları için önerilen modeller istatistiksel olarak anlamlı bulunmuştur. Bununla birlikte, emdirme yöntemi için LOI değerinin, modelin girdileri ile köpük kaplama yöntemine göre daha iyi açıklandığı belirlenmiştir. Emdirme yöntemi için geliştirilmiş modelin R2 (0.9619 ) ve düzenlenmiş R2 (0.9571) değerleri, tahmini ve gerçek LOI değerleri arasında kabul edilebilir bir kolelasyon olduğunu göstermiştir. Emdirme yöntemi için optimum kimyasal miktar, sıkma basıncı ve fiksaj sıcaklığı sırasıyla 150 g/lt, 6 bar ve 189.2 ◦C olarak bulunmuştur. Bu optimum koşullara göre öngörülen LOI değeri %41,92 olarak bulunmuştur.

References

  • 1. Horrocks, A. R., Anand, S.C., (2000), Handbook of technical textile, Woodhead Publishing Series in Textiles, Newyork.
  • 2. Popescu, V., Manea, L.R., Amariei, N., (2009), Determination of the factors influencing the flame retardant efficiency of the protection - dyed cellulose materials using the analysis of variances, Materiale Plastice, 46(1), 95-100.
  • 3. Önder, Z., (2019), Flame retardancy in knitted mattress fabrics, M.Sc. Thesis, Erciyes University, Kayseri.
  • 4. Yu, L., Zhang, S., Liu, W., Zhu, X., Chen, X., Chen, X., (2010), Improving the flame retardancy of PET fabric by photo-induced grafting, Polymer Degradation and Stability, 95, 1934-1942.
  • 5. Levchik, S. V., Weil, E. D., (2005), Flame retardancy of thermoplastic polyesters-a review of the recent literature, Polymer International, 54, 11-35.
  • All references are presented within the paper file!
There are 6 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Züleyha Önder This is me 0000-0002-2625-4063

Sümeyye Üstüntağ This is me 0000-0003-3971-5954

Nazım Paşayev This is me 0000-0003-4594-880X

Hüseyin Gazi Türksoy This is me

Publication Date September 30, 2021
Published in Issue Year 2021 Volume: 28 Issue: 123

Cite

APA Önder, Z., Üstüntağ, S., Paşayev, N., Türksoy, H. G. (2021). PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS. Tekstil Ve Mühendis, 28(123), 199-207.
AMA Önder Z, Üstüntağ S, Paşayev N, Türksoy HG. PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS. Tekstil ve Mühendis. September 2021;28(123):199-207.
Chicago Önder, Züleyha, Sümeyye Üstüntağ, Nazım Paşayev, and Hüseyin Gazi Türksoy. “PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS”. Tekstil Ve Mühendis 28, no. 123 (September 2021): 199-207.
EndNote Önder Z, Üstüntağ S, Paşayev N, Türksoy HG (September 1, 2021) PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS. Tekstil ve Mühendis 28 123 199–207.
IEEE Z. Önder, S. Üstüntağ, N. Paşayev, and H. G. Türksoy, “PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS”, Tekstil ve Mühendis, vol. 28, no. 123, pp. 199–207, 2021.
ISNAD Önder, Züleyha et al. “PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS”. Tekstil ve Mühendis 28/123 (September 2021), 199-207.
JAMA Önder Z, Üstüntağ S, Paşayev N, Türksoy HG. PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS. Tekstil ve Mühendis. 2021;28:199–207.
MLA Önder, Züleyha et al. “PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS”. Tekstil Ve Mühendis, vol. 28, no. 123, 2021, pp. 199-07.
Vancouver Önder Z, Üstüntağ S, Paşayev N, Türksoy HG. PROCESS OPTIMIZATION OF PAD-DRY-FIXATION AND FOAM COATING METHODS FOR FLAME RETARDANT MATTRESS FABRICS. Tekstil ve Mühendis. 2021;28(123):199-207.