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EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION

Year 2022, Volume: 29 Issue: 126, 70 - 80, 30.06.2022

Abstract

Additional processing steps in textile manufacturing such as reprocess in finishing department have severe unforeseen effects on sustainability. Here, we present a Life Cycle Assessment cradle-to-gate analysis of 100% cotton and 50% cotton/50% polyester T-shirts with and without reprocess. In the assessment, the functional unit is Medium (M) size short-sleeve polo necked T-shirt. Results showed that water footprint of fibre production, the global warming and abiotic depletion potential of the manufacturing step are the major factors that increase the environmental impacts. In 100% cotton T-shirt manufacturing, removing reprocess decreased the acidification, eutrophication potential, and water scarcity footprint. In the raw material (chemicals) step of cotton/polyester T-shirt production, the reprocess significantly increased the ozone layer depletion and abiotic depletion potential. Results suggest that reducing/eliminating reprocess in finishing department could decrease the environmental impact of apparel production by minimizing the use of chemicals, water, and energy.

Thanks

The study was carried out as a R&D project in TYH Textile Istanbul R&D Center. We would like to thank TYH Tekstil Uluslararası Pazarlama San.ve Tic. A.Ş. (TYH Textile) and its managers for their contributions to this study. We would also like to thank the Metsims Sustainability Consultancy for developing LCA analysis.

References

  • 1.Exchange, T., (2021), Textile Exchange Preferred Fiber & Materials Market Report 2021. p. 1-118.
  • 2. Exchange, T., (2014), The Life Cycle Assesment of Organic Cotton Fiber-A Global Average- Summary of Findings. p. 1-20.
  • 3. Roos, S. and Peters, G.M., (2015), Threemethods for strategic product toxicity assessment—the case of the cotton T-shirt, The International Journal of Life Cycle Assessment, 20: p. 903-912.
  • 4. Zambrano, M.C., Pawlak, J.J., Daystar, J., Ankeny, M., Cheng, J.J., and Venditti, R.A., (2019), Microfibers generated from the laundering of cotton, rayon and polyester based fabrics and their aquatic biodegradation, Marine Pollution Bulletin, 142: p. 394-407.
  • 5. Stone, C., Windsor, F.M., Munday, M., and Durance, I., (2020), Natural or synthetic - how global trends in textile usage threaten freshwater environments, Sci Total Environ, 718: p. 134689.
  • All references are presented within the manuscript!

İŞLEM TEKRARININ T-SHİRT ÜRETİMİNDE SÜRDÜRÜLEBİLİRLİĞE ETKİSİ

Year 2022, Volume: 29 Issue: 126, 70 - 80, 30.06.2022

Abstract

Tekstil imalatında ek işlemler, örneğin terbiye işletmesindeki işlem tekrarları, sürdürülebilirlik üzerinde öngörülemeyen ciddi etkilere sahiptir. Bu çalışmada işlem tekrarı yapılan ve yapılmayan %100 pamuk ve %50 pamuk/%50 polyester T-shirtlerin, beşikten kapıya (cradle-to-gate) Yaşam Döngüsü Değerlendirme analizi yapılmıştır. Değerlendirmede fonksiyonel birim orta (M) beden kısa kollu polo yaka T-shirt olarak seçilmiştir. Çalışma sonuçları, lif üretiminin su ayak izi, konfeksiyon üretiminin küresel ısınma ve abiyotik tükenme potansiyelinin çevresel etkileri artıran başlıca faktörler olduğunu göstermiştir. %100 pamuklu T-shirt üretiminde, işlem tekrarı gerçekleşmediğinde, asidifikasyon, ötrofikasyon potansiyeli ve su kıtlığı ayak izinde azalma sağlanmıştır. Pamuk/polyester T-shirt üretiminin hammadde (kimyasallar) aşaması değerlendirildiğinde, işlem tekrarının, ozon tabakasının incelmesi ve abiyotik tükenme potansiyelini önemli ölçüde arttırdığı görülmüştür. Sonuçlar, yaş işlem tekrarının azaltılmasının/elimine edilmesinin, giysi üretiminin çevresel etkisini, kimyasal, su ve enerji kullanımını en aza indirerek, azaltabileceğini göstermektedir.

References

  • 1.Exchange, T., (2021), Textile Exchange Preferred Fiber & Materials Market Report 2021. p. 1-118.
  • 2. Exchange, T., (2014), The Life Cycle Assesment of Organic Cotton Fiber-A Global Average- Summary of Findings. p. 1-20.
  • 3. Roos, S. and Peters, G.M., (2015), Threemethods for strategic product toxicity assessment—the case of the cotton T-shirt, The International Journal of Life Cycle Assessment, 20: p. 903-912.
  • 4. Zambrano, M.C., Pawlak, J.J., Daystar, J., Ankeny, M., Cheng, J.J., and Venditti, R.A., (2019), Microfibers generated from the laundering of cotton, rayon and polyester based fabrics and their aquatic biodegradation, Marine Pollution Bulletin, 142: p. 394-407.
  • 5. Stone, C., Windsor, F.M., Munday, M., and Durance, I., (2020), Natural or synthetic - how global trends in textile usage threaten freshwater environments, Sci Total Environ, 718: p. 134689.
  • All references are presented within the manuscript!
There are 6 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Figen Selli 0000-0002-5680-8039

Korhan Şen This is me 0000-0003-4047-4131

Ayşegül Kaya This is me 0000-0001-8932-8587

Ümit Halis Erdoğan This is me 0000-0002-5279-5082

Publication Date June 30, 2022
Published in Issue Year 2022 Volume: 29 Issue: 126

Cite

APA Selli, F., Şen, K., Kaya, A., Erdoğan, Ü. H. (2022). EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION. Tekstil Ve Mühendis, 29(126), 70-80.
AMA Selli F, Şen K, Kaya A, Erdoğan ÜH. EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION. Tekstil ve Mühendis. June 2022;29(126):70-80.
Chicago Selli, Figen, Korhan Şen, Ayşegül Kaya, and Ümit Halis Erdoğan. “EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION”. Tekstil Ve Mühendis 29, no. 126 (June 2022): 70-80.
EndNote Selli F, Şen K, Kaya A, Erdoğan ÜH (June 1, 2022) EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION. Tekstil ve Mühendis 29 126 70–80.
IEEE F. Selli, K. Şen, A. Kaya, and Ü. H. Erdoğan, “EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION”, Tekstil ve Mühendis, vol. 29, no. 126, pp. 70–80, 2022.
ISNAD Selli, Figen et al. “EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION”. Tekstil ve Mühendis 29/126 (June 2022), 70-80.
JAMA Selli F, Şen K, Kaya A, Erdoğan ÜH. EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION. Tekstil ve Mühendis. 2022;29:70–80.
MLA Selli, Figen et al. “EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION”. Tekstil Ve Mühendis, vol. 29, no. 126, 2022, pp. 70-80.
Vancouver Selli F, Şen K, Kaya A, Erdoğan ÜH. EFFECT OF REPROCESS ON THE SUSTAINABILITY OF T-SHIRT PRODUCTION. Tekstil ve Mühendis. 2022;29(126):70-8.