Research Article
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Year 2024, Volume: 10 Issue: 2, 350 - 359, 22.03.2024
https://doi.org/10.18186/thermal.1448621

Abstract

References

  • [1] Peray KE, Waddell JJ. The Rotary Cement Kiln. New York: Chemical Publishing Co., Inc.; 1972:71–77.
  • [2] Gorg JP, Brimacombe JK. Radiative heat transfer in rotary transfer in rotary kilns. Metallurgical Tran B 1981;12B:55–64. [CrossRef]
  • [3] Bui RT, Perron J, Read M. Model-based optimization of the operation of the coke calcining kiln. Carbon 1993;31:1139–1147. [CrossRef]
  • [4] Sass A. Simulation of the heat transfer phenomenon in a rotary kiln. Ind Eng Chem Proc Des Dev 1967;6:532–535. [CrossRef]
  • [5] Ghoshdastidar PS, Bhargava G, Chhabra RP. Computer simulation of heat transfer during drying and preheating of wet iron ore in a rotary kiln. Drying Technol 2002;20:19–35. [CrossRef]
  • [6] Ghoshdastidar PS, Agarwal A. Simulation and optimization of drying of wood chips with superheated steam in a rotary kiln. J Therm Sci Eng Appl 2009;1:024501. [CrossRef]
  • [7] Schmidt R, Nikrityuk PA. Numerical simulation of the transient temperature distribution inside moving particles. Can J Chem Eng 2012;90:246–262. [CrossRef]
  • [8] Sonavane Y, Specht E. Numerical analysis of the heat transfer in the wall of rotary kiln using finite element method ANSYS. Proceedings of 7th International Conference on CFD in the Minerals and Process Industries 2009; CSIRO, Melbourne, Australia.
  • [9] Cook CA, Cundy VA. Heat transfer between a rotating and a moist granular bed. Int J Heat Mass Transfer 1995;38:419–432. [CrossRef]
  • [10] Elattar HF, Stanev R, Specht E, Fouda A. CFD simulation of confined non-premixed jet flames in rotary kilns for gaseous fuels. Comput Fluids 2014;102:62–73. [CrossRef]
  • [11] Elattar HF, Specht E, Fouda A, Bin-Mahfouz AS. Study of parameters influencing fluid flow and wall hot spots in rotary kilns using CFD. Can J Chem Eng 2016;94:355–367. [CrossRef]
  • [12] Mirhosseini M, Rezaniakolaei A, Rosendahl L. Numerical study on heat transfer to an arc absorber designed for a waste heat recovery system around a cement kiln. Energies 2018;11:1–16. [CrossRef]
  • [13] Singh D, Premachandran B, Kohli S. Experimental and numerical investigation of jet impingement cooling of a circular cylinder. Int J Heat Mass Transf 2013;60:672–688. [CrossRef]
  • [14] Ayadi B, Selimefendigil F, Alresheedi F, Kolsi L, Aich W, Said LB. Jet impingement cooling of a rotating hot circular cylinder with hybrid nanofluid under multiple magnetic field effects. Mathematics 2021;9:2697. [CrossRef]
  • [15] Csernyei C, Straatman AG. Forced convective heat transfer on a horizontal circular cylinder due to multiple impinging circular jets. Appl Therm Engineer 2016. [CrossRef]
  • [16] Attou Y, Dellil AZ, Meghdir A. Impact of the grooves on the enhancement of heat transfer in an annular space of a rotor-stator. Int J Heat Technol 2018;36:1283–1291. [CrossRef]
  • [17] Kebir F, Attou Y. Scrutiny the heat transfer effect in an annulus by mounting axial fins with different shapes: Without and with taylor number. Defect Diffusion Forum 2021;409:142–157. [CrossRef]
  • [18] Attou Y, Kebir F. Effect of fin inclination angel on heat transfer improvement in an annular space of a rotor stator. Defect Diffusion Forum 2021;409:110–122. [CrossRef]
  • [19] Nouri-Borujerdi A, Nakhchi ME. Friction factor and Nusselt number in annular flows with smooth and slotted surface. Heat Mass Transf 2018;55:645–653. [CrossRef]
  • [20] Nouri-Borujerdi A, Nakhchi ME. Experimental study of convective heat transfer in the annulus of an annulus with an external grooved surface. Exp Thermal Fluid Sci 2018;98:557–562. [CrossRef]
  • [21] Gkiokchan M, Stefania Tescari A, Christian Sattler AB. Impact of bed motion on the wall-to-bed heat transfer for powders in a rotary kiln and effect of built-ins. Int J Heat Mass Transf 2021;177. [CrossRef]
  • [22] Lafarge. La cimenterie Lafarge Ciment Oggaz. Available at: https://www.lafarge.dz/1_2_2_2-usine_d_oggaz.
  • [23] Patankar S, Spalding DA. Computation procedure for heat, mass and momentum transfer in three-dimensional parabolic flows. Int J Heat Mass Transf 1975;15:1787–1806. [CrossRef]
  • [24] Fluent, Inc., Turbulence Modelling, Fluent 6.1 Documentation, Chapters 7, 9, 12, and 13. 2003.
  • [25] Menter FR. Two-equation eddy-viscosity turbulence models for engineering applications. AIAA J 1994;32:1598–1605. [CrossRef]
  • [26] Wilcox DC. Turbulence Modeling for CFD Second Edition. D.C.W. Industries; 1998.
  • [27] Jones W, Launder B. The calculation of low-Reynolds-number phenomena with a two-equation model of turbulence. Int J Heat Mass Transf 1973;16:1119–1130. [CrossRef]
  • [28] Bardina JE, Huang PG, Coakley TJ. Turbulence modeling validation, testing, and development. NASA Technical Memorandum; 1997. [CrossRef]
  • [29] Csernyei C, Straatman AG. Numerical modeling of a rotary cement kiln with improvements to shell cooling. Int J Heat Mass Transf 2016;102:610–621. [CrossRef]
  • [30] Ao C, Yana S, Hua W, Zhaoa L, Wu Y. Heat transfer analysis of a PCM in shell-and-tube thermal energy storage unit with different V-shaped fin structures. Appl Therm Engineer 2022;216. [CrossRef]
  • [31] He J, Deng Q, Xiaoa K, Feng Z. Heat transfer enhancement by V-shaped protrusions on jet plate under different crossflow conditions. Int Comm Heat Mass Transf 2023;141. [CrossRef]
  • [32] Shashikumar CM, Madav V. Performance analysis of novel V-shaped turbine blade profile by three-dimensional numerical investigations with varying overlap ratios for hydropower application. Ocean Engineer 2022;265. [CrossRef]
  • [33] Promvonge P, Tongyote P, Skullong S. Thermal behaviors in heat exchanger channel with V-shaped ribs and grooves. Chem Engineer Res Design 2019;150:263–273. [CrossRef]
  • [34] Kaur I, Singh P. Heat and flow characteristics of V-shaped protrusion/concavity combined with miniature V-ribs. Numer Heat Transf. A Appl 2020:1–19. [CrossRef]

Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls

Year 2024, Volume: 10 Issue: 2, 350 - 359, 22.03.2024
https://doi.org/10.18186/thermal.1448621

Abstract

Rotary kilns have been widely employed in various industrial uses, especially the cement production. This article deals with enhancing the thermal performance of a rotary kiln duct with V-shaped grooves mounted on the outer wall. Four V-shaped grooves with different depths h/D ranging from 0.1 to 0.4 were designed. The Reynolds Averaged Navier–Stokes equations (RANS) of two-dimensional steady-state flow are used to model the governing flow equations by using the finite volume approach (FVM) in FLUENT. k-ε standard, k-ε Realizable, k-ω SST and k-ε RNG turbulence models of the RANS approach and the k -ω SST model has been adopted to validate CFD results. In this study, the numerical results have revealed that the increase in groove depth decrease the temperature of the rotary kiln’s outer wall than the smooth walls and gives the largest Nu number, especially for the groove with h/D =0.3 and 0.4 depths.

References

  • [1] Peray KE, Waddell JJ. The Rotary Cement Kiln. New York: Chemical Publishing Co., Inc.; 1972:71–77.
  • [2] Gorg JP, Brimacombe JK. Radiative heat transfer in rotary transfer in rotary kilns. Metallurgical Tran B 1981;12B:55–64. [CrossRef]
  • [3] Bui RT, Perron J, Read M. Model-based optimization of the operation of the coke calcining kiln. Carbon 1993;31:1139–1147. [CrossRef]
  • [4] Sass A. Simulation of the heat transfer phenomenon in a rotary kiln. Ind Eng Chem Proc Des Dev 1967;6:532–535. [CrossRef]
  • [5] Ghoshdastidar PS, Bhargava G, Chhabra RP. Computer simulation of heat transfer during drying and preheating of wet iron ore in a rotary kiln. Drying Technol 2002;20:19–35. [CrossRef]
  • [6] Ghoshdastidar PS, Agarwal A. Simulation and optimization of drying of wood chips with superheated steam in a rotary kiln. J Therm Sci Eng Appl 2009;1:024501. [CrossRef]
  • [7] Schmidt R, Nikrityuk PA. Numerical simulation of the transient temperature distribution inside moving particles. Can J Chem Eng 2012;90:246–262. [CrossRef]
  • [8] Sonavane Y, Specht E. Numerical analysis of the heat transfer in the wall of rotary kiln using finite element method ANSYS. Proceedings of 7th International Conference on CFD in the Minerals and Process Industries 2009; CSIRO, Melbourne, Australia.
  • [9] Cook CA, Cundy VA. Heat transfer between a rotating and a moist granular bed. Int J Heat Mass Transfer 1995;38:419–432. [CrossRef]
  • [10] Elattar HF, Stanev R, Specht E, Fouda A. CFD simulation of confined non-premixed jet flames in rotary kilns for gaseous fuels. Comput Fluids 2014;102:62–73. [CrossRef]
  • [11] Elattar HF, Specht E, Fouda A, Bin-Mahfouz AS. Study of parameters influencing fluid flow and wall hot spots in rotary kilns using CFD. Can J Chem Eng 2016;94:355–367. [CrossRef]
  • [12] Mirhosseini M, Rezaniakolaei A, Rosendahl L. Numerical study on heat transfer to an arc absorber designed for a waste heat recovery system around a cement kiln. Energies 2018;11:1–16. [CrossRef]
  • [13] Singh D, Premachandran B, Kohli S. Experimental and numerical investigation of jet impingement cooling of a circular cylinder. Int J Heat Mass Transf 2013;60:672–688. [CrossRef]
  • [14] Ayadi B, Selimefendigil F, Alresheedi F, Kolsi L, Aich W, Said LB. Jet impingement cooling of a rotating hot circular cylinder with hybrid nanofluid under multiple magnetic field effects. Mathematics 2021;9:2697. [CrossRef]
  • [15] Csernyei C, Straatman AG. Forced convective heat transfer on a horizontal circular cylinder due to multiple impinging circular jets. Appl Therm Engineer 2016. [CrossRef]
  • [16] Attou Y, Dellil AZ, Meghdir A. Impact of the grooves on the enhancement of heat transfer in an annular space of a rotor-stator. Int J Heat Technol 2018;36:1283–1291. [CrossRef]
  • [17] Kebir F, Attou Y. Scrutiny the heat transfer effect in an annulus by mounting axial fins with different shapes: Without and with taylor number. Defect Diffusion Forum 2021;409:142–157. [CrossRef]
  • [18] Attou Y, Kebir F. Effect of fin inclination angel on heat transfer improvement in an annular space of a rotor stator. Defect Diffusion Forum 2021;409:110–122. [CrossRef]
  • [19] Nouri-Borujerdi A, Nakhchi ME. Friction factor and Nusselt number in annular flows with smooth and slotted surface. Heat Mass Transf 2018;55:645–653. [CrossRef]
  • [20] Nouri-Borujerdi A, Nakhchi ME. Experimental study of convective heat transfer in the annulus of an annulus with an external grooved surface. Exp Thermal Fluid Sci 2018;98:557–562. [CrossRef]
  • [21] Gkiokchan M, Stefania Tescari A, Christian Sattler AB. Impact of bed motion on the wall-to-bed heat transfer for powders in a rotary kiln and effect of built-ins. Int J Heat Mass Transf 2021;177. [CrossRef]
  • [22] Lafarge. La cimenterie Lafarge Ciment Oggaz. Available at: https://www.lafarge.dz/1_2_2_2-usine_d_oggaz.
  • [23] Patankar S, Spalding DA. Computation procedure for heat, mass and momentum transfer in three-dimensional parabolic flows. Int J Heat Mass Transf 1975;15:1787–1806. [CrossRef]
  • [24] Fluent, Inc., Turbulence Modelling, Fluent 6.1 Documentation, Chapters 7, 9, 12, and 13. 2003.
  • [25] Menter FR. Two-equation eddy-viscosity turbulence models for engineering applications. AIAA J 1994;32:1598–1605. [CrossRef]
  • [26] Wilcox DC. Turbulence Modeling for CFD Second Edition. D.C.W. Industries; 1998.
  • [27] Jones W, Launder B. The calculation of low-Reynolds-number phenomena with a two-equation model of turbulence. Int J Heat Mass Transf 1973;16:1119–1130. [CrossRef]
  • [28] Bardina JE, Huang PG, Coakley TJ. Turbulence modeling validation, testing, and development. NASA Technical Memorandum; 1997. [CrossRef]
  • [29] Csernyei C, Straatman AG. Numerical modeling of a rotary cement kiln with improvements to shell cooling. Int J Heat Mass Transf 2016;102:610–621. [CrossRef]
  • [30] Ao C, Yana S, Hua W, Zhaoa L, Wu Y. Heat transfer analysis of a PCM in shell-and-tube thermal energy storage unit with different V-shaped fin structures. Appl Therm Engineer 2022;216. [CrossRef]
  • [31] He J, Deng Q, Xiaoa K, Feng Z. Heat transfer enhancement by V-shaped protrusions on jet plate under different crossflow conditions. Int Comm Heat Mass Transf 2023;141. [CrossRef]
  • [32] Shashikumar CM, Madav V. Performance analysis of novel V-shaped turbine blade profile by three-dimensional numerical investigations with varying overlap ratios for hydropower application. Ocean Engineer 2022;265. [CrossRef]
  • [33] Promvonge P, Tongyote P, Skullong S. Thermal behaviors in heat exchanger channel with V-shaped ribs and grooves. Chem Engineer Res Design 2019;150:263–273. [CrossRef]
  • [34] Kaur I, Singh P. Heat and flow characteristics of V-shaped protrusion/concavity combined with miniature V-ribs. Numer Heat Transf. A Appl 2020:1–19. [CrossRef]
There are 34 citations in total.

Details

Primary Language English
Subjects Thermodynamics and Statistical Physics
Journal Section Articles
Authors

Youcef Attou This is me 0000-0003-2809-6844

Mohamed Bouhafs This is me 0000-0002-8911-7015

Abdelkader Feddal This is me 0009-0002-3091-0702

Publication Date March 22, 2024
Submission Date October 20, 2022
Published in Issue Year 2024 Volume: 10 Issue: 2

Cite

APA Attou, Y., Bouhafs, M., & Feddal, A. (2024). Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls. Journal of Thermal Engineering, 10(2), 350-359. https://doi.org/10.18186/thermal.1448621
AMA Attou Y, Bouhafs M, Feddal A. Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls. Journal of Thermal Engineering. March 2024;10(2):350-359. doi:10.18186/thermal.1448621
Chicago Attou, Youcef, Mohamed Bouhafs, and Abdelkader Feddal. “Numerical Analysis of Turbulent Flow and Heat Transfer Enhancement Using V-Shaped Grooves Mounted on the Rotary kiln’s Outer Walls”. Journal of Thermal Engineering 10, no. 2 (March 2024): 350-59. https://doi.org/10.18186/thermal.1448621.
EndNote Attou Y, Bouhafs M, Feddal A (March 1, 2024) Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls. Journal of Thermal Engineering 10 2 350–359.
IEEE Y. Attou, M. Bouhafs, and A. Feddal, “Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls”, Journal of Thermal Engineering, vol. 10, no. 2, pp. 350–359, 2024, doi: 10.18186/thermal.1448621.
ISNAD Attou, Youcef et al. “Numerical Analysis of Turbulent Flow and Heat Transfer Enhancement Using V-Shaped Grooves Mounted on the Rotary kiln’s Outer Walls”. Journal of Thermal Engineering 10/2 (March 2024), 350-359. https://doi.org/10.18186/thermal.1448621.
JAMA Attou Y, Bouhafs M, Feddal A. Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls. Journal of Thermal Engineering. 2024;10:350–359.
MLA Attou, Youcef et al. “Numerical Analysis of Turbulent Flow and Heat Transfer Enhancement Using V-Shaped Grooves Mounted on the Rotary kiln’s Outer Walls”. Journal of Thermal Engineering, vol. 10, no. 2, 2024, pp. 350-9, doi:10.18186/thermal.1448621.
Vancouver Attou Y, Bouhafs M, Feddal A. Numerical analysis of turbulent flow and heat transfer enhancement using V-shaped grooves mounted on the rotary kiln’s outer walls. Journal of Thermal Engineering. 2024;10(2):350-9.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK http://eds.yildiz.edu.tr/journal-of-thermal-engineering