Research Article
BibTex RIS Cite

Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid

Year 2025, Volume: 11 Issue: 1, 62 - 78, 31.01.2025

Abstract

The reliability and efficiency of electronic systems can be improved by removing their high thermal flux. Integrating porous media and nanofluids as working fluid within a heat sink (HS) is an effective strategy to dissipate the heat of electronic devices. To cool a CPU, a three-dimensional numerical simulation is carried out to investigate the characteristics of Fe3O4-H2O nanofluid flow, heat transfer, and entropy production in the proposed heat sink equipped with enhanced metal foam. The two-phase Eulerian model is implemented in Ansys Fluent software to predict the behavior of the turbulence flow of nanofluid. The simulation results are validated with experimental and numerical existing data, good agreement is achieved. The impact of pore permeability (10−4 ≤ Da ≤ 10−1), nanoparticle diameter (10nm ≤ dn ≤ 50nm), nanoparticle concentration (0.1% ≤ φ ≤ 0.5%), and flow velocity (2600 ≤ Re ≤ 3800) on heat exchange and entropy generation/production are carried out. The results showed that the application of reinforced foam enhances the average Nusselt number by 5.79% compared to aluminum foam and reduces thermal entropy generation/production by 47.58% at Re = 2600. Moreover, the performance evaluation criteria (PEC) increase by 56% when the pore permeability and flow velocity are raised.

References

  • [1] Sundar LS, Sharma KV, Singh MK, Sousa ACM. Hybrid nanofluids preparation, thermal properties, heat transfer and friction factor – A review. Renew Sustain Energy Rev 2017;68:108. [CrossRef]
  • [2] Habibishandiz M, Saghir MZ. A critical review of heat transfer enhancement methods in the presence of porous media, nanofluids, and microorganisms. Therm Sci Eng Prog 2021;30:101267. [CrossRef]
  • [3] Tang Z, Qi C, Tian Z, Chen L. Thermal management of electronic components based on new wave bio-inspired structures and nanofluids. Int Commun Heat Mass Transf 2021;131:105840. [CrossRef]
  • [4] Zhao N, Guo L, Qi C, Chen T, Cui X. Experimental study on thermo-hydraulic performance of nanofluids in CPU heat sink with rectangular grooves and cylindrical bugles based on exergy efficiency. Energy Convers Manag 2018;181:076. [CrossRef]
  • [5] Kesavan D, Kumar RS, Marimuthu P. Heat transfer performance of air-cooled pin–fin heatsinks: a review. J Therm Anal Calorim 2023;148:11691. [CrossRef]
  • [6] Bin Kwak D, Kwak HP, Noh JH, Yook SJ. Optimization of the radial heat sink with a concentric cylinder and triangular fins installed on a circular base. J Mech Sci Technol 2018;32:1252.[CrossRef]
  • [7] Wu J, et al. Thermal performance improvement of a heat-sink using metal foams for better energy storage systems. J Energy Storage 2022;60:106663. [CrossRef]
  • [8] Ebrahimi-Moghadam A, Moghadam AJ. Optimal design of geometrical parameters and flow characteristics for Al2O3/water nanofluid inside corrugated heat exchangers by using entropy generation minimization and genetic algorithm methods. Appl Therm Eng 2018;149:068. [CrossRef]
  • [9] He Z, Yan Y, Zhang L. Thermal-hydraulic investigation on micro heat sinks with ribbed pin-fin arrays and single heating input: parametrical study. J Therm Anal Calorim 2022;147:10977.[CrossRef]
  • [10] Jeng TM, Tzeng SC, Tseng CW, Chang CH. Effects of passage divider and packed brass beads on heat transfer characteristic of the pin-fin heat sink by water cooling. Heat Mass Transf und Stoffuebertragung 2020;56:02725.[CrossRef]
  • [11] Khan U, et al. Radiative mixed convective flow induced by hybrid nanofluid over a porous vertical cylinder in a porous media with irregular heat sink/source. Case Stud Therm Eng 2021;30:101711. [CrossRef]
  • [12] Ahmadian-Elmi MBS, Hajmohammadi MR, Nourazar SS, Vafia K. Investigating the effect of the presence of a pulsating heat pipe on the geometrical parameters of the microchannel heat sink. Numer Heat Transf Part A Appl 2023:2188330. [CrossRef]
  • [13] Yao Z, et al. Numerical assessment of the impacts of non-Newtonian nanofluid and hydrophobic surfaces on conjugate heat transfer and irreversibility in a silicon microchannel heat-sink. J Taiwan Inst Chem Eng 2022;142:104642. [CrossRef]
  • [14] K. C, M. P. C, A. C, M. Numerical study on the performance of Al2O3/water nanofluids as a coolant in the fin channel heat sink for an electronic device cooling. Mater Today Proc 2023:337.
  • [15] Hashemi-Tilehnoee M, Palomo del Barrio E. Magneto laminar mixed convection and entropy generation analyses of an impinging slot jet of Al2O3-water and Novec-649. Therm Sci Eng Prog 2022;36:101524. [CrossRef]
  • [16] Wang Y, et al. A three-dimensional flow of an Oldroyd-B liquid with magnetic field and radiation effects: An application of thermophoretic particle deposition. Int Commun Heat Mass Transf 2022;134:106007. [CrossRef]
  • [17] Hashemi-Tilehnoee M, del Barrio EP, Seyyedi SM. Magneto-turbulent natural convection and entropy generation analyses in liquid sodium-filled cavity partially heated and cooled from sidewalls with circular blocks. Int Commun Heat Mass Transf 2022;134.106053. [CrossRef]
  • [18] Ramzan M, Ali F, Akkurt N, Saeed A, Kumam P, Galal AM. Computational assessment of Carreau ternary hybrid nanofluid influenced by MHD flow for entropy generation. J Magn Magn Mater 2022;567:170353. [CrossRef]
  • [19] Izadi A, Siavashi M, Rasam H, Xiong Q. MHD enhanced nanofluid mediated heat transfer in porous metal for CPU cooling. Appl Therm Eng 2019;168:114843. [CrossRef]
  • [20] Iqbal J, Abbasi FM, Alkinidri M, Alahmadi H. Heat and mass transfer analysis for MHD bioconvection peristaltic motion of Powell-Eyring nanofluid with variable thermal characteristics. Case Stud Therm Eng 2022;43:102692. [CrossRef]
  • [21] Cheng J, Xu H, Tang Z, Zhou P. Multi-objective optimization of manifold microchannel heat sink with corrugated bottom impacted by nanofluid jet. Int J Heat Mass Transf 2023;201:123634. [CrossRef]
  • [22] Kushawaha D, Yadav S, Singh DK. Magnetic field effect on double-diffusion with magnetic and non-magnetic nanofluids. Int J Mech Sci 2020;191:106085. [CrossRef]
  • [23] Yanala VSR, Reddy DB, Goud BS, Nalivela NR. Impact of porosity on two-dimensional unsteady MHD boundary layer heat and mass transfer stagnation point flow with radiation and viscous dissipation. Numer Heat Transf Part A Appl 2023:2198739.
  • [24] [Baghsaz S, Rezanejad S, Moghimi M. Numerical investigation of transient natural convection and entropy generation analysis in a porous cavity filled with nanofluid considering nanoparticles sedimentation. J Mol Liq 2019;279:117. [CrossRef]
  • [25] Chai L, Wang L. Thermal-hydraulic performance of interrupted microchannel heat sinks with different rib geometries in transverse microchambers. Int J Therm Sci 2018;127:029. [CrossRef]
  • [26] Hemmat Esfe M. Viscosity analysis of MWCNT(25%)–ZnO(75%)/10W40 hybrid nanofluid; toward a new look at finding efficient nanofluid for heat transfer goals. Arab J Sci Eng 2021;46:05091.[CrossRef]
  • [27] Saravanan V, Umesh CK. Numerical comparison for thermo-hydraulic performance of pin fin heat sink with microchannel pin fin heat sink. Sadhana Acad Proc Eng Sci 2018;43:0875.[CrossRef]
  • [28] Arafa AAM, Ahmed SE, Allan MM. Peristaltic flow of non-homogeneous nanofluids through variable porosity and heat generating porous media with viscous dissipation: Entropy analyses. Case Stud Therm Eng 2022;32:101882. [CrossRef]
  • [29] Maghrabie HM, et al. Microchannel heat sinks with nanofluids for cooling electronic components: Performance enhancement, challenges, and limitations. Therm Sci Eng Prog 2022;37:101608. [CrossRef]
  • [30] Deshmukh VRR. Experimental and numerical analysis of effect of combined drop-shape pin fins and plate fins type heat sink under natural convection. Numer Heat Transf Part A Appl 2023:2195128. [CrossRef]
  • [31] Yang M, et al. A performance evaluation method based on the Pareto frontier for enhanced microchannel heat sinks. Appl Therm Eng 2022;212:118550. [CrossRef]
  • [32] Buonomo B, di Pasqua A, Manca O, Nappo S, Nardini S. Entropy generation analysis of laminar forced convection with nanofluids at pore length scale in porous structures with Kelvin cells. Int Commun Heat Mass Transf 2022;132:105883. [CrossRef]
  • [33] Bahiraei M, Mazaheri N, Daneshyar MR, Mwesigye A. Two-phase simulation of irreversibilities for Ag–water nanofluid flow inside an elliptical pin-fin heat sink: Entropy generation and exergy considerations. Powder Technol 2022;409:117723. [CrossRef]
  • [34] Yang M, Li MT, Hua YC, Wang W, Cao BY. Experimental study on single-phase hybrid microchannel cooling using HFE-7100 for liquid-cooled chips. Int J Heat Mass Transf 2020;160:120230. [CrossRef]
  • [35] Chang YC. Simulation analysis of heat transfer performance of heat sink with reduced material design. Adv Mech Eng 2020;12:1687814020921300. [CrossRef]
  • [36] Jawad M, Shah Z, Khan A, Islam S, Ullah H. Three-dimensional magnetohydrodynamic nanofluid thin-film flow with heat and mass transfer over an inclined porous rotating disk. Adv Mech Eng 2019;11:1687814019869757. [CrossRef]
  • [37] Boudraa B, Bessaïh R. Numerical investigation of heat transfer around a hot block subject to a cross-flow and an extended jet hole using ternary hybrid nanofluids. J Mech Eng Sci 2022;236:09544062211049872. [CrossRef]
  • [38] Adegbola AA, Olajide G, Mudashiru LO, Adeaga OA. Numerical investigation of enhanced oil recovery with steam injection. Int J Manag IT Eng 2018;8.
  • [39] Farrukh BM, Chen GM, Tso CP. Viscous dissipation effect on CuO-water nanofluid-cooled microchannel heat sinks. Case Stud Therm Eng 2020;26:101159. [CrossRef]
  • [40] Reddy NK, Swamy HAK, Sankar M, Jang B. MHD convective flow of Ag-TiO2 hybrid nanofluid in an inclined porous annulus with internal heat generation. Case Stud Therm Eng 2022;42:102719. [CrossRef]
  • [41] Zhang B, Zhu J, Gao L. Topology optimization design of nanofluid-cooled microchannel heat sink with temperature-dependent fluid properties. Appl Therm Eng 2020;176:115354. [CrossRef]
  • [42] Yang M, Cao BY. Multi-objective optimization of a hybrid microchannel heat sink combining manifold concept with secondary channels. Appl Therm Eng 2020;181:115592. [CrossRef]
  • [43] Krishnan SRA, Sivan S, Midhun VC, Behera SR. Experimental and numerical investigation of solid-solid phase change material assisted heat sink with integrated heat pipe for electronic cooling. J Energy Storage 2022;59:106494. [CrossRef]
  • [44] Mirshekar A, Goodarzi MR, Mohebbi-Kalhori D, Shafiei Mayam MH. Experimental study of heat transfer enhancement using metal foam partially filled with phase change material in a heat sink. J Energy Storage 2022;60:106496. [CrossRef]
  • [45] Rehman T, Ambreen T, Niyas H, Kanti P, Ali HM, Park CW. Experimental investigation on the performance of RT-44HC-nickel foam-based heat sinks for thermal management of electronic gadgets. Int J Heat Mass Transf 2022;188:122591. [CrossRef]
  • [46] Bayomy AM, Saghir MZ, Yousefi T. Electronic cooling using water flow in aluminum metal foam heat sink: Experimental and numerical approach. Int J Therm Sci 2016;109:007. [CrossRef]
  • [47] Ambreen T, Saleem A, Park CW. Analysis of hydro-thermal and entropy generation characteristics of nanofluid in an aluminium foam heat sink by employing Darcy-Forchheimer-Brinkman model coupled with multiphase Eulerian model. Appl Therm Eng 2020;173:115231.
  • [48] Qi C, Li K, Li C, Shang B, Yan Y. Experimental study on thermal efficiency improvement using nanofluids in heat sink with heated circular cylinder. Int Commun Heat Mass Transf 2020;114:104589. [CrossRef]
  • [49] Zargartalebi M, Azaiez J. Heat transfer analysis of nanofluid based microchannel heat sink. Int J Heat Mass Transf 2018;127:152. [CrossRef]
  • [50] Alhajaj Z, Bayomy AM, Saghir MZ, Rahman MM. Flow of nanofluid and hybrid fluid in porous channels: Experimental and numerical approach. Int J Thermofluids 2020;1–2:100016. [CrossRef]
  • [51] ANSYS. Fluent Theory Guide. Canonsburg, PA: ANSYS Inc.; 2014.
  • [52] Kandavel TK, Vignesh J, Vijak D. Effect of porous on thermal behaviour of sintered P/M iron material. J Therm Eng 2023;10:1621–1631. [CrossRef]
  • [53] Aruna J, Niranjan H. Effects of electric field, MHD micropolar hybrid nanofluid flow with mixed convection and thermal radiation across a flat surface. J Therm Eng 2023;10:1607–1620.[CrossRef]
  • [54] Garvandha M, Gajjela N, Narla V, Kumar D. Thermodynamic entropy of a magnetized nanofluid flow over an inclined stretching cylindrical surface. J Therm Eng 2023;10:1253–1265. [CrossRef]
  • [55] Nath JM, Paul A, Das TK. Heat transfer characteristics of magnetohydrodynamic Casson stratified hybrid nanofluid flow past a porous stretching cylinder. J Therm Eng 2023;10:1137–1148.[CrossRef]
  • [56] Shah AH, Memon LA, Luhur MR, Jamali QB, Bhangwar SH, Rajput UA. Performance and fluid flow analysis of double pipe heat exchanger using Al2O3-nanofluid. J Therm Eng 2023;10:1120–1136.[CrossRef]
There are 56 citations in total.

Details

Primary Language English
Subjects Fluid Mechanics and Thermal Engineering (Other)
Journal Section Articles
Authors

T. Bouacida This is me 0000-0002-2344-4603

R. Bessaïh This is me 0000-0002-2325-1502

Publication Date January 31, 2025
Submission Date August 23, 2023
Published in Issue Year 2025 Volume: 11 Issue: 1

Cite

APA Bouacida, T., & Bessaïh, R. (2025). Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid. Journal of Thermal Engineering, 11(1), 62-78. https://doi.org/10.14744/thermal.0000904
AMA Bouacida T, Bessaïh R. Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid. Journal of Thermal Engineering. January 2025;11(1):62-78. doi:10.14744/thermal.0000904
Chicago Bouacida, T., and R. Bessaïh. “Numerical Investigation of Improved Metal Foam Heat Sink With Fe3O4-H2O Nanofluid”. Journal of Thermal Engineering 11, no. 1 (January 2025): 62-78. https://doi.org/10.14744/thermal.0000904.
EndNote Bouacida T, Bessaïh R (January 1, 2025) Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid. Journal of Thermal Engineering 11 1 62–78.
IEEE T. Bouacida and R. Bessaïh, “Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid”, Journal of Thermal Engineering, vol. 11, no. 1, pp. 62–78, 2025, doi: 10.14744/thermal.0000904.
ISNAD Bouacida, T. - Bessaïh, R. “Numerical Investigation of Improved Metal Foam Heat Sink With Fe3O4-H2O Nanofluid”. Journal of Thermal Engineering 11/1 (January 2025), 62-78. https://doi.org/10.14744/thermal.0000904.
JAMA Bouacida T, Bessaïh R. Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid. Journal of Thermal Engineering. 2025;11:62–78.
MLA Bouacida, T. and R. Bessaïh. “Numerical Investigation of Improved Metal Foam Heat Sink With Fe3O4-H2O Nanofluid”. Journal of Thermal Engineering, vol. 11, no. 1, 2025, pp. 62-78, doi:10.14744/thermal.0000904.
Vancouver Bouacida T, Bessaïh R. Numerical investigation of improved metal foam heat sink with Fe3O4-H2O nanofluid. Journal of Thermal Engineering. 2025;11(1):62-78.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK http://eds.yildiz.edu.tr/journal-of-thermal-engineering