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Finite element analysis of the thermo-mechanical behavior of the resistance spot welding

Year 2013, , 31 - 44, 01.06.2013
https://doi.org/10.12748/uujms/20131710

Abstract

In this study, the formation of the welding nugget and the effect of welding process parameters on nugget shape and size, have been studied. And a combined thermal-electrical-mechanical simulation system is done using a Finite Element Analysis program, and the effect of the welding parameters such as current, time, electrode force, contact resistance temperature distribution on the contact resistance were investigated. The results provided useful information source on the formation of the nugget, and thus provided opportunities to play first true estimate of the quality of welding process.

References

  • Eisazadeh H, Hamedi M and Halvaee A. New parametric study of nugget size in resistance spot welding process using finite element method. Materials and Design Journal, 2009: 149 – 157.
  • Khan JA, Xu L, Chao Y and Broach K. Numerical simulation of resistance spot welding process. Numerical Heat Transfer, Part A, 2000; 37: 425 – 446.
  • Richard D, Fafard M, Lacroix R, Clery P and Maltais Y. Carbon to cast iron electrical contact resistance constitutive model for finite element analysis. Mater. Process Technology Journal, 2003; 132: 119 – 131.
  • Chang BH and Zhou Y. Numerical study on the effect of electrode force in smallscale resistance spot welding. Joining Material Process Technology, 2003; 139(1–3): 635 – 641.
  • Feulvarch E, Robin V and Bergheau JM. Resistance spot welding simulation: a general finite element formulation of electrothermal contact conditions. Joining Material Process Technology, 2004; 153: 436 – 441.
  • Feulvarch E, Robin V and Bergheau JM. Resistance spot welding process: experimental and numerical modeling of weld growth mechanisms with consideration of contact conditions. Numerical Heat Transfer Technology, Part A, 2006; 49: 345 – 367.
  • Hou Z and Kim I. Finite element analysis for the mechanical features of resistance spot welding process. Joining Material Process Technology, 2007; 180; 160 – 165.
  • Loulou T and Bardon JP. Estimation of thermal contact conductance during resistance spot welding. Exp Heat Transfer, 2001; 14: 251 – 264.
  • Loulou T and Bardon JP. Thermal characterization of resistance spot welding resistance spot welding. Numerical Heat Transfer, Part B, 2006; 49: 559 – 584. Li BY and Lin ZQ. Numerical analysis of magnetic fluid dynamics behaviors during resistance spot welding. J Appl Phys, 2007; 101: 053506.
  • Babu SS, Santella ML, Feng Z, Riemer BW and Cohron JW. Empirical model of effects of pressure and temperature on electrical contact resistance of metals. Science and Technology of Welding and Joining, 2001; 6(3): 126 – 132. ANSYS user manual
  • Vural M, Akkus A and Eryurek B. Effect of welding nugget diameter on the fatigue strength of the resistance spot welded joints of different steel sheets. Journal of Materials Processing Technology, 2006; 176: 127 – 132.
  • Vural M and Akkus A. On the resistance spot weldability of galvanized interstitial free steel sheets with austenitic stainless steel sheets. Journal of Materials Processing Technology, November 2004; Volumes 153-154: 1 – 6, 10.

Finite element analysis of the thermo-mechanical behavior of the resistance spot welding

Year 2013, , 31 - 44, 01.06.2013
https://doi.org/10.12748/uujms/20131710

Abstract

In this study, the formation of the welding nugget and the effect of welding process parameters on nugget shape and size, have been studied. And a combined thermal-electrical-mechanical simulation system is done using a Finite Element Analysis program, and the effect of the welding parameters such as current, time, electrode force, contact resistance temperature distribution on the contact resistance were investigated. The results provided useful information source on the formation of the nugget, and thus provided opportunities to play first true estimate of the quality of welding process.

References

  • Eisazadeh H, Hamedi M and Halvaee A. New parametric study of nugget size in resistance spot welding process using finite element method. Materials and Design Journal, 2009: 149 – 157.
  • Khan JA, Xu L, Chao Y and Broach K. Numerical simulation of resistance spot welding process. Numerical Heat Transfer, Part A, 2000; 37: 425 – 446.
  • Richard D, Fafard M, Lacroix R, Clery P and Maltais Y. Carbon to cast iron electrical contact resistance constitutive model for finite element analysis. Mater. Process Technology Journal, 2003; 132: 119 – 131.
  • Chang BH and Zhou Y. Numerical study on the effect of electrode force in smallscale resistance spot welding. Joining Material Process Technology, 2003; 139(1–3): 635 – 641.
  • Feulvarch E, Robin V and Bergheau JM. Resistance spot welding simulation: a general finite element formulation of electrothermal contact conditions. Joining Material Process Technology, 2004; 153: 436 – 441.
  • Feulvarch E, Robin V and Bergheau JM. Resistance spot welding process: experimental and numerical modeling of weld growth mechanisms with consideration of contact conditions. Numerical Heat Transfer Technology, Part A, 2006; 49: 345 – 367.
  • Hou Z and Kim I. Finite element analysis for the mechanical features of resistance spot welding process. Joining Material Process Technology, 2007; 180; 160 – 165.
  • Loulou T and Bardon JP. Estimation of thermal contact conductance during resistance spot welding. Exp Heat Transfer, 2001; 14: 251 – 264.
  • Loulou T and Bardon JP. Thermal characterization of resistance spot welding resistance spot welding. Numerical Heat Transfer, Part B, 2006; 49: 559 – 584. Li BY and Lin ZQ. Numerical analysis of magnetic fluid dynamics behaviors during resistance spot welding. J Appl Phys, 2007; 101: 053506.
  • Babu SS, Santella ML, Feng Z, Riemer BW and Cohron JW. Empirical model of effects of pressure and temperature on electrical contact resistance of metals. Science and Technology of Welding and Joining, 2001; 6(3): 126 – 132. ANSYS user manual
  • Vural M, Akkus A and Eryurek B. Effect of welding nugget diameter on the fatigue strength of the resistance spot welded joints of different steel sheets. Journal of Materials Processing Technology, 2006; 176: 127 – 132.
  • Vural M and Akkus A. On the resistance spot weldability of galvanized interstitial free steel sheets with austenitic stainless steel sheets. Journal of Materials Processing Technology, November 2004; Volumes 153-154: 1 – 6, 10.
There are 12 citations in total.

Details

Primary Language Turkish
Journal Section Articles
Authors

Murat Vural - This is me

Publication Date June 1, 2013
Published in Issue Year 2013

Cite

APA -, M. V. (2013). Finite element analysis of the thermo-mechanical behavior of the resistance spot welding. Usak University Journal of Material Sciences, 2(1), 31-44. https://doi.org/10.12748/uujms/20131710
AMA - MV. Finite element analysis of the thermo-mechanical behavior of the resistance spot welding. Usak University Journal of Material Sciences. June 2013;2(1):31-44. doi:10.12748/uujms/20131710
Chicago -, Murat Vural. “Finite Element Analysis of the Thermo-Mechanical Behavior of the Resistance Spot Welding”. Usak University Journal of Material Sciences 2, no. 1 (June 2013): 31-44. https://doi.org/10.12748/uujms/20131710.
EndNote - MV (June 1, 2013) Finite element analysis of the thermo-mechanical behavior of the resistance spot welding. Usak University Journal of Material Sciences 2 1 31–44.
IEEE M. V. -, “Finite element analysis of the thermo-mechanical behavior of the resistance spot welding”, Usak University Journal of Material Sciences, vol. 2, no. 1, pp. 31–44, 2013, doi: 10.12748/uujms/20131710.
ISNAD -, Murat Vural. “Finite Element Analysis of the Thermo-Mechanical Behavior of the Resistance Spot Welding”. Usak University Journal of Material Sciences 2/1 (June 2013), 31-44. https://doi.org/10.12748/uujms/20131710.
JAMA - MV. Finite element analysis of the thermo-mechanical behavior of the resistance spot welding. Usak University Journal of Material Sciences. 2013;2:31–44.
MLA -, Murat Vural. “Finite Element Analysis of the Thermo-Mechanical Behavior of the Resistance Spot Welding”. Usak University Journal of Material Sciences, vol. 2, no. 1, 2013, pp. 31-44, doi:10.12748/uujms/20131710.
Vancouver - MV. Finite element analysis of the thermo-mechanical behavior of the resistance spot welding. Usak University Journal of Material Sciences. 2013;2(1):31-44.