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Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method

Year 2014, , 15 - 22, 27.07.2014
https://doi.org/10.12748/uujms.201416496

Abstract

In this study, the Al/B4C composite coatings were fabricated on the steel substrate by mechanical alloying method. A novel coating method, mechanical alloying, was used to layer a Fe-Al/ B4C composite coating on the surface of low-carbon steel. The coating process was performed in a planetary ball-mill using a milling time at 10 hrs, a ball-to-powder ratio of 10:1, and a ball-mill velocity of 200 rpm. During the mechanical alloying process, moving balls and 5 wt% B4C particles and 95 wt% Al powder were impacted the substrate surface The coating thickness, morphology and cross-section microstructure of the composite coatings were investigated by Scanning Electron Microscopy (SEM). Experimental results showed that the coatings were formed on the surface of the low-carbon steel substrate by the formation of Al/B4C composite.

References

  • Sarikaya O, Anik S, Aslanlar S, Okumus SC and Celik E. Al-Si/B 4 C composite coatings on Al-Si substrate by plasma spray technique. Material Design, 2007; 28: 2443 – 2449.
  • Yandouzi M, Böttger AJ, Hendrikx RWA, Brochu M, Richer P, Charest A and Jodoin B. Microstructure and mechanical properties of B 4 C reinforced Al-based matrix composite coatings deposited by CGDS and PGDS processes. Surface and Coating Technology, 2010; 205: 2234 – 2246.
  • Lee BS and Kang S. Low-temperature processing of B 4 C–Al composites via infiltration technique. Materials Chemistry and Physics, 2001; 67: 249 – 255.
  • Tuncer N, Tasdelen B and Arslan G. Effect of passivation and precipitation hardening on processing and mechanical properties of B 4 C–Al composites. Ceramics International, 2011; 37: 2861 – 2867.
  • Dobrzanski LA, Włodarczyk A and Adamiak M. Structure, properties and corrosion resistance of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the Al 2 O 3 ceramic particles. Journal of Materials Processing Technology, 2005; 162-163: 27 – 32.
  • Yao M, He Y, Zhang Y and Yang Q. Al 2 O 3 -Y 2 O 3 nano and micro composite coatings on Fe-9Cr-Mo alloy. Journal of Rare Earths, 2006; 24: 587 – 590.
  • Chao MJ, Niu X, Yuan B, Liang EJ and Wang DS. Preparation and characterization of in situ synthesized B 4 C particulate reinforced nickel composite coatings by laser cladding. Surface and Coating Technology, 2006; 201: 1102 – 1108.
  • Torosyan A and Takacs L. Journal of Materials Processing Technology, 2004; 39: 5491 – 5494.
  • Takacs L and Torosyan AR. Surface mechanical alloying of an aluminum plate. Journal of Alloys and Compound, 2007; 434: 686 – 688.
  • Zhan Z, He Y, Wang D and Gao W. Low-temperature processing of Fe–Al intermetallic coatings assisted by ball milling. Intermetallics, 2006; 14: 75 – 81. Krasnowski M, Grabias A and Kulik T. Phase transformations during mechanical alloying of Fe–50% Al and subsequent heating of the milling product. Journal of Alloys and Compound, 2006; 424: 119 – 127.
  • Suryanarayana C. Mechanical alloying and milling. Progress in Material Science, 2001; 46: 1 – 184.
  • Gu D and Shen Y. Microstructures and properties of high Cr content coatings on inner surfaces of carbon steel tubular components prepared by a novel mechanical alloying method. Applied Surface Science, 2009; 256: 223 – 230.
  • Li B, Ding R, Shen Y, Hu Y and Guo Y. Preparation of Ti–Cr and Ti–Cu flameretardant coatings on Ti–6Al–4V using a high-energy mechanical alloying method: A preliminary research. Materials and Design, 2012; 35: 25 – 36.
  • Pouriamanesh R, Khaki JV and Mohammadi Q. Coating of Al substrate by metallic Ni through mechanical alloying. Journal of Alloys and Compound, 2009; 488: 430 – 4

Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method

Year 2014, , 15 - 22, 27.07.2014
https://doi.org/10.12748/uujms.201416496

Abstract

In this study, the Al/B4C composite coatings were fabricated on the steel substrate by mechanical alloying method. A novel coating method, mechanical alloying, was used to layer a Fe-Al/ B4C composite coating on the surface of low-carbon steel. The coating process was performed in a planetary ball-mill using a milling time at 10 hrs, a ball-to-powder ratio of 10:1, and a ball-mill velocity of 200 rpm. During the mechanical alloying process, moving balls and 5 wt% B4C particles and 95 wt% Al powder were impacted the substrate surface The coating thickness, morphology and cross-section microstructure of the composite coatings were investigated by Scanning Electron Microscopy (SEM). Experimental results showed that the coatings were formed on the surface of the low-carbon steel substrate by the formation of Al/B4C composite.

References

  • Sarikaya O, Anik S, Aslanlar S, Okumus SC and Celik E. Al-Si/B 4 C composite coatings on Al-Si substrate by plasma spray technique. Material Design, 2007; 28: 2443 – 2449.
  • Yandouzi M, Böttger AJ, Hendrikx RWA, Brochu M, Richer P, Charest A and Jodoin B. Microstructure and mechanical properties of B 4 C reinforced Al-based matrix composite coatings deposited by CGDS and PGDS processes. Surface and Coating Technology, 2010; 205: 2234 – 2246.
  • Lee BS and Kang S. Low-temperature processing of B 4 C–Al composites via infiltration technique. Materials Chemistry and Physics, 2001; 67: 249 – 255.
  • Tuncer N, Tasdelen B and Arslan G. Effect of passivation and precipitation hardening on processing and mechanical properties of B 4 C–Al composites. Ceramics International, 2011; 37: 2861 – 2867.
  • Dobrzanski LA, Włodarczyk A and Adamiak M. Structure, properties and corrosion resistance of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the Al 2 O 3 ceramic particles. Journal of Materials Processing Technology, 2005; 162-163: 27 – 32.
  • Yao M, He Y, Zhang Y and Yang Q. Al 2 O 3 -Y 2 O 3 nano and micro composite coatings on Fe-9Cr-Mo alloy. Journal of Rare Earths, 2006; 24: 587 – 590.
  • Chao MJ, Niu X, Yuan B, Liang EJ and Wang DS. Preparation and characterization of in situ synthesized B 4 C particulate reinforced nickel composite coatings by laser cladding. Surface and Coating Technology, 2006; 201: 1102 – 1108.
  • Torosyan A and Takacs L. Journal of Materials Processing Technology, 2004; 39: 5491 – 5494.
  • Takacs L and Torosyan AR. Surface mechanical alloying of an aluminum plate. Journal of Alloys and Compound, 2007; 434: 686 – 688.
  • Zhan Z, He Y, Wang D and Gao W. Low-temperature processing of Fe–Al intermetallic coatings assisted by ball milling. Intermetallics, 2006; 14: 75 – 81. Krasnowski M, Grabias A and Kulik T. Phase transformations during mechanical alloying of Fe–50% Al and subsequent heating of the milling product. Journal of Alloys and Compound, 2006; 424: 119 – 127.
  • Suryanarayana C. Mechanical alloying and milling. Progress in Material Science, 2001; 46: 1 – 184.
  • Gu D and Shen Y. Microstructures and properties of high Cr content coatings on inner surfaces of carbon steel tubular components prepared by a novel mechanical alloying method. Applied Surface Science, 2009; 256: 223 – 230.
  • Li B, Ding R, Shen Y, Hu Y and Guo Y. Preparation of Ti–Cr and Ti–Cu flameretardant coatings on Ti–6Al–4V using a high-energy mechanical alloying method: A preliminary research. Materials and Design, 2012; 35: 25 – 36.
  • Pouriamanesh R, Khaki JV and Mohammadi Q. Coating of Al substrate by metallic Ni through mechanical alloying. Journal of Alloys and Compound, 2009; 488: 430 – 4
There are 14 citations in total.

Details

Primary Language Turkish
Journal Section Articles
Authors

Aykut Canakci This is me

Fatih Erdemir This is me

Temel Varol This is me

Serdar Özkaya This is me

Ramazan Dalmış - This is me

Publication Date July 27, 2014
Published in Issue Year 2014

Cite

APA Canakci, A., Erdemir, F., Varol, T., Özkaya, S., et al. (2014). Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method. Usak University Journal of Material Sciences, 3(1), 15-22. https://doi.org/10.12748/uujms.201416496
AMA Canakci A, Erdemir F, Varol T, Özkaya S, - RD. Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method. Usak University Journal of Material Sciences. June 2014;3(1):15-22. doi:10.12748/uujms.201416496
Chicago Canakci, Aykut, Fatih Erdemir, Temel Varol, Serdar Özkaya, and Ramazan Dalmış -. “Sytentesis of Al-B4C Composite Coating on Low Carbon Steel by Mechanical Alloying Method”. Usak University Journal of Material Sciences 3, no. 1 (June 2014): 15-22. https://doi.org/10.12748/uujms.201416496.
EndNote Canakci A, Erdemir F, Varol T, Özkaya S, - RD (June 1, 2014) Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method. Usak University Journal of Material Sciences 3 1 15–22.
IEEE A. Canakci, F. Erdemir, T. Varol, S. Özkaya, and R. D. -, “Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method”, Usak University Journal of Material Sciences, vol. 3, no. 1, pp. 15–22, 2014, doi: 10.12748/uujms.201416496.
ISNAD Canakci, Aykut et al. “Sytentesis of Al-B4C Composite Coating on Low Carbon Steel by Mechanical Alloying Method”. Usak University Journal of Material Sciences 3/1 (June 2014), 15-22. https://doi.org/10.12748/uujms.201416496.
JAMA Canakci A, Erdemir F, Varol T, Özkaya S, - RD. Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method. Usak University Journal of Material Sciences. 2014;3:15–22.
MLA Canakci, Aykut et al. “Sytentesis of Al-B4C Composite Coating on Low Carbon Steel by Mechanical Alloying Method”. Usak University Journal of Material Sciences, vol. 3, no. 1, 2014, pp. 15-22, doi:10.12748/uujms.201416496.
Vancouver Canakci A, Erdemir F, Varol T, Özkaya S, - RD. Sytentesis of Al-B4C composite coating on low carbon steel by mechanical alloying method. Usak University Journal of Material Sciences. 2014;3(1):15-22.