CNC TEL ELEKTRO EROZYON TEZGÂHINDA İŞLEME HIZI ÜZERİNE ELEKTROT MALZEMESİNİN, SOĞUTMA TİPİNİN VE İŞ PARÇASI MALZEMESİNİN ETKİSİNİN ARAŞTIRILMASI
Abstract
Bu çalışmada tel elektrot erozyon ile işlemede
makine performansını değerlendirmede en önemli parametrelerden biri olan işleme
hızı üzerine farklı tel elektrotların, soğutma yöntemlerinin ve iş parçalarının
etkileri araştırılmıştır. Deneysel çalışmalarda, iş parçası malzemesi olarak
AISI D2 takım çeliği ve AISI 304 paslanmaz çelik, tel elektrot olarak ise
pirinç, bakır ve çinko kaplı pirinç tel elektrotlar ve soğutma tipi olarak
püskürtmeli ve daldırılmış soğutma yöntemleri kullanılmıştır. İşleme hızı değerleri
sonuçları farklı işleme parametrelerine bağlı olarak değerlendirilmiştir. Genel
olarak elektrot tipine göre en yüksek kesme hızları bakır tel elektrot ile en
düşük işleme hızları ise kaplamasız pirinç tel elektrot ile elde edilmiştir.
Daldırılmış soğutma yöntemi En yüksek kesme hızları elde etmek açısından
püskürtmeli yöntemden daha iyi sonuçlar vermiştir. Genellikle iş parçasına
bağlı olarak en yüksek işleme hızları AISI D2 takım çeliği malzemesi
işlenirken, en düşük işleme hızları ise AISI 304 östenitik paslanmaz çeliği
işlenirken oluşmuştur.
Keywords
İşleme hızı Tel elektro erozyon Püskürtmeli ve daldırılmış soğutma Farklı tip elektrot AISI D2 ve AISI 304
References
- 1. Dabade, U.A., Karidkar, S.S. (2016). Analysis of response variables in WEDM of Inconel 718 using Taguchi technique, Procedia CIRP, 41, 886-891. doi:10.1016/j.procir.2016.01.026
- 2. Hoang, K.T., Yang, S. H. (2013). A study on the effect of different vibration-assisted methods in micro-WEDM, Journal of Materials Processing Technology, 213, 1616-1622. doi:10.1016/j.jmatprotec.2013.03.025
- 3. Thomas, D., Kumar, R., Singh, G.K., Sinha, P., Mishra, S. (2015). Modelling of Process Parameters in Coated Wire Electric Discharge Machining Through Response Surface Methodology, Materials Today: Proceedings, 2, 1642-1648. doi: 10.1016/j.matpr.2015.07.091
- 4. Galindo-Fernandez, M., Diver, C., Leahy, W. (2016). The prediction of surface finish and cutting speed for wire electro-discharge machining of Polycrystalline Diamond, Procedia CIRP, 42, 297-304. doi:10.1016/j.procir.2016.02.289
- 5. Tosun, N. (2003). The Effect of the Cutting Parameters on Performance of WEDM, ASME International Journal, 17, 816-824. doi:10.1007/BF02983395
- 6. Rao Parameswara, C.V.S., Sarcar, M.M.M. (2009). Evaluation of optimal parameters for machining brass with wire cut EDM, Journal of scientific and industrial research, 68, 32-35.
- 7. Sandeep, Rana, A., Manderna, A., Dhankhar. S. (2014). Effect of Various Process Parameters for Wire-Electrical Discharge Machining (WEDM) of D2 Die Steel, International Journal of Enhanced Research in Science Technology & Engineering, 3(10), 127-138.
- 8. Chalisgaonkar, R., Kumar, J. (2013). Optimization of WEDM process of pure titanium with multiple performance characteristics using Taguchi’s DOE approach and utility concept, Frontiers of Mechanical Engineering, 8(2), 201-214. doi:10.1007/s11465-013-0256-8
- 9. Chalisgaonkar, R., Kumar, J. (2016). Investigation of the machining parameters and integrity of the work and wire surfaces after finish cut WEDM of commercially pure titanium, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 38, 883-911. doi:org/10.1007/s40430-015-0335-3
- 10. Nourbakhsh, F., Rajurkar, K.P., Malshe, A.P., Cao, J. (2013). Wire electro-discharge machining of titanium alloy, Procedia CIRP, 5, 13-18. doi:10.1016/j.procir.2013.01.003
- 11. Gürbüz, H., Baday, Ş., (2017). CNC Tel Elektro Erozyon Tezgâhında Tel Elektrot Çapının, Kaplamalı ve Kaplamasız Tel Elektrotların Kesme Hızına Etkisi”, 8th International Advanced Technologies Symposium (IATS’17), 965-971, 19-21 October, Elazığ, Turkey.
- 12. Prohaszka, J., Mamalis, A.G., Vaxevanidis, N.M. (1997). The effect of electrode material on machinability in wire electro-discharge machining, Journal of Materials Processing Technology, 69, 233-237. doi:10.1016/S0924-0136(97)00024-1
Abstract
References
- 1. Dabade, U.A., Karidkar, S.S. (2016). Analysis of response variables in WEDM of Inconel 718 using Taguchi technique, Procedia CIRP, 41, 886-891. doi:10.1016/j.procir.2016.01.026
- 2. Hoang, K.T., Yang, S. H. (2013). A study on the effect of different vibration-assisted methods in micro-WEDM, Journal of Materials Processing Technology, 213, 1616-1622. doi:10.1016/j.jmatprotec.2013.03.025
- 3. Thomas, D., Kumar, R., Singh, G.K., Sinha, P., Mishra, S. (2015). Modelling of Process Parameters in Coated Wire Electric Discharge Machining Through Response Surface Methodology, Materials Today: Proceedings, 2, 1642-1648. doi: 10.1016/j.matpr.2015.07.091
- 4. Galindo-Fernandez, M., Diver, C., Leahy, W. (2016). The prediction of surface finish and cutting speed for wire electro-discharge machining of Polycrystalline Diamond, Procedia CIRP, 42, 297-304. doi:10.1016/j.procir.2016.02.289
- 5. Tosun, N. (2003). The Effect of the Cutting Parameters on Performance of WEDM, ASME International Journal, 17, 816-824. doi:10.1007/BF02983395
- 6. Rao Parameswara, C.V.S., Sarcar, M.M.M. (2009). Evaluation of optimal parameters for machining brass with wire cut EDM, Journal of scientific and industrial research, 68, 32-35.
- 7. Sandeep, Rana, A., Manderna, A., Dhankhar. S. (2014). Effect of Various Process Parameters for Wire-Electrical Discharge Machining (WEDM) of D2 Die Steel, International Journal of Enhanced Research in Science Technology & Engineering, 3(10), 127-138.
- 8. Chalisgaonkar, R., Kumar, J. (2013). Optimization of WEDM process of pure titanium with multiple performance characteristics using Taguchi’s DOE approach and utility concept, Frontiers of Mechanical Engineering, 8(2), 201-214. doi:10.1007/s11465-013-0256-8
- 9. Chalisgaonkar, R., Kumar, J. (2016). Investigation of the machining parameters and integrity of the work and wire surfaces after finish cut WEDM of commercially pure titanium, Journal of the Brazilian Society of Mechanical Sciences and Engineering, 38, 883-911. doi:org/10.1007/s40430-015-0335-3
- 10. Nourbakhsh, F., Rajurkar, K.P., Malshe, A.P., Cao, J. (2013). Wire electro-discharge machining of titanium alloy, Procedia CIRP, 5, 13-18. doi:10.1016/j.procir.2013.01.003
- 11. Gürbüz, H., Baday, Ş., (2017). CNC Tel Elektro Erozyon Tezgâhında Tel Elektrot Çapının, Kaplamalı ve Kaplamasız Tel Elektrotların Kesme Hızına Etkisi”, 8th International Advanced Technologies Symposium (IATS’17), 965-971, 19-21 October, Elazığ, Turkey.
- 12. Prohaszka, J., Mamalis, A.G., Vaxevanidis, N.M. (1997). The effect of electrode material on machinability in wire electro-discharge machining, Journal of Materials Processing Technology, 69, 233-237. doi:10.1016/S0924-0136(97)00024-1
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | Research Articles |
| Authors | |
| Publication Date | April 30, 2019 |
| Submission Date | March 26, 2018 |
| Acceptance Date | April 3, 2019 |
| Published in Issue | Year 2019 Volume: 24 Issue: 1 |
Cite
Cited By
DALMA VE TEL EROZYON İLE İŞLENEN GEOMETRİLERİN İŞLEME PARAMETRELERİNDE OLUŞAN YÜZEYLERİN DENEYSEL OLARAK İNCELENMESİ
Uluslararası Muhendislik Arastirma ve Gelistirme Dergisi
https://doi.org/10.29137/umagd.1165180
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