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Bir Uzatma Standının Masa Testere Makinelerindeki Performans ve Güvenilirliğini İncelemek İçin Sonlu Elemanlar Yaklaşımı

Year 2024, Volume: 6 Issue: 2, 1 - 13, 30.12.2024

Abstract

Uzatma standı, yerleşik bir uzatma parçası olmayan masa testere makinesindeki (TSM) tek kullanıcıya yardımcı olarak hizmet eder. Bu araştırma, uzatma standının operasyonlar sırasında performans güvenilirliğini tahmin etmek için bir uzatma standı geliştirdi ve simüle etti. Standın tasarımında SOLIDWORKS 2021 yazılımı kullanıldı. Bileşenlerin simülasyonu ve modellemesi, gerilim/şekil değiştirme analizini oluşturmak için ANSYS 2021 ile gerçekleştirildi. Uzatma standı, dört (4) tekerleğe sahip olan orta boy ahşap elemanlardan (50 x 50 x 75 mm) oluşur. Tasarlanan uzatma standı üretildi ve değerlendirildi. Simülasyon analizi, Maksimum Yön Deformasyonu olarak 3.889e-03 mm, Eşdeğer Elastik Şekil Değiştirme olarak 2.667e-04 N/m^2, Gerilim ve Akma Mukavemeti sırasıyla 6.421e+06 N/m^2 ve 3.930e+07 N/m^2 olarak göstermektedir ve güvenlik faktörü 6.1'dir. Üretilen uzatma standı, 2021 itibariyle üretim maliyeti N17,000.00 (US$38.04) olarak tahmin edilen optimal performans sergiledi. Değerlendirilen uzatma standı güvenilirlik testini geçti; ampirik ve simüle edilmiş süreçler sırasında uygulanan yükün ağırlığını desteklemek için yeterince güçlüydü. Stand, güvenlik sağlar; uygun fiyatlı ve kullanımı kolaydır.

References

  • Adewole N. A. (2015). Development of Circular Saw Machine for Small Scale Wood Processing Operators. Jour. of Trop. For. 31. 104 – 113.
  • Adewole, N.A., Ola-Aroyewun, S., Quadri, M.F. (2017). Development of a mobile band mill for processing short logs into wood raw materials for furniture production. Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 8(3).154-159.
  • Autengruber, M.; Lukacevic, M.; Wenighofer, G.; Mauritz, R.; Füssl J. (2021) Finite-element-based concept to predict stiffness, strength, and failure of wood composite I-joist beams under various loads and climatic conditions. Engineering Structures 245. 1-22. https://doi.org/10.1016/j.engstruct.2021.112908
  • Blomqvist L. Ormarsson S., Ziethén R. (2023) Stress distribution in veneers under lamination and simultaneously bending: an experimental and numerical investigation, Wood Material Science & Engineering, 18:3, 995-1002, DOI:10.1080/17480272.2022.2099762
  • Camci A. Temur G.T., Beskese A. (2018). CNC router selection for SMEs in woodwork manufacturing using the hesitant fuzzy AHP method. Journal of Enterprise Information Management. 31(4). 529-549. https://doi.org/10.1108/JEIM-01-2018-0017
  • Capotosto R. (1983). Capototos Wood Working Wisdom. Popular Science Books Times Mirror Magazines, Inc. 380 Madison Avenue, NY. 107.
  • Cheng P.L Tan Y.S., Xu Y.D. (2010). Simulation Research of Saw Angle Adjustment System for Sliding Table Saw Based on MATLAB. Applied Mechanics and Materials. 34-35,247–251. https.//doi.10.4028/www.scientific.net/amm.34-35.247
  • Chukarin A.N., Buligin Y.I., Alexeenko L.N., Romanov V.A. (2017). Integrated development of noise-dust woodworking machines at the design stage. IOP Conference Series. Earth and Environmental Science, 50, 012014. https://doi.org/10.1088/1755-1315/50/1/012014
  • De Cristoforo, R.J. (1988). The Complete Book of Stationary Power Tool Techniques. Sterling Publishing Co., Inc., Two Park Avenue, New York, N. Y. 388p
  • Environmental Health and Safety Office (EHSO) (2017). Table Saw Safety Rules. Emory University. 1762 Clifton Road, NE.
  • Forest Products Laboratory (2021). Wood handbook—wood as an engineering material. General Technical Report FPL-GTR-282. Madison, WI. U.S. Department of Agriculture, Forest Service, Forest Products Laboratory. 543 p.
  • Forest Products Laboratory (2010). Wood handbook—Wood as an Engineering Material. General Technical Report FPL-GTR-190. Madison, WI. U.S. Department of Agriculture, Forest Service, Forest Products Laboratory.508 p.
  • Hamilton J., Nubs S. (2015). The Homemade Workshop. Build Your Own Woodworking Machines and Jigs. F W Media. ISBN. 9781440341748; 1440341745
  • Hong, J., Barrett, D. (2010). Three-dimensional finite-element modeling of nailed connections in wood. Journal of Structural Engineering, Vol. 136, No. 6, June 1, 2010. ©ASCE, ISSN 0733-9445/2010/6-715–722/$25.00. DOI: 10.1061/ ASCE ST.1943-541X.0000160
  • Hu W., Liu Y., Konukcu Y. (2022). Study on withdrawal load resistance of screw in wood-based materials, experimental and numerical. Wood Material Science & Engineering, 18.334–343
  • Huber J.A.J., Broman O., Ekevad M., Oja J., Hansson L. (2022). A method for generating finite element models of wood boards from X-ray computed tomography scans. Computers and Structures 260 1-21 106702. https://doi.org/10.1016/j.compstruc.2021.106702
  • ITC/ITTO. (2002). The development of further processing in ITTO producer countries. Published in Geneva by the International Trade Centre UNCTAD/WTO and the International Tropical Timber Organization. Xxxii, 152 p.
  • Icha A. A., Odey S. O. (2024) Modelling and simulation of a tenoning jig to predict performance and failure mode on a circular saw machine. International Wood Products Journal. Vol. 15(1). 44–54. doi:10.1177/20426445241226534 Khurmi R.S., Gupta J.K. (2005). A textbook on machine design, A textbook for the student of B.E/B. Tech., U.P.S.C. (Engg. Services) Section ‘B’ of A.M.I.E. [1]. 665.
  • Kisseloff P. (1969). Technical trends in the Western European furniture industry for the coming 10 years. HolzalsRoh- und Werkstoff, 27. 321-326,
  • Kminiak M.S., Prashad, B., Sahu S.K., Sahu T.R. (2016). Sensor Based Safety System for Table Saw Wood Cutter. International Research Journal of Engineering and Technology (IRJET) e-ISSN. 2395 -0056 3(4).1486-1487
  • Kminiak, R., Kubs J. (2016). Cutting power during cross-cutting of selected wood species with a circular saw. Bioresources. 11(4). 10528-10539.
  • Krilec, J., Kovac, J., Kucera, M., 2014. Wood crosscutting process analysis for circular saws. Bioresources. 9(1). 1417-1429.
  • Landscheidt S., Kans M. (2016). Automation Practices in Wood Product Industries. Lessons Learned, Current Practices, and Future Perspectives. In. The 7th Swedish Production Symposium SPS, 25-27 October 2016, Lund, Sweden. Lund University, 2016, p. 9article id E1
  • Lucisano G. Stefanovic M., Fragassa C. (2016). Advanced Design Solutions for High-Precision Woodworking Machines. International Journal for Quality Research. ISSN 1800-6450. 10(1) 143–158. https.//doi.10.18421/IJQR10.01-07
  • Marinov B.(2014). Spatial deformations in the transmissions of certain classes of woodworking machines. Mechanism and Machine Theory, 82.1–16. doi.10.1016/j.mechmachtheory.2014
  • Massaro FM, Stamatopoulos H. Andersen J. et al. (2023). Finite element modelling and experimental verification of timber halved and tabled scarf joints. International Wood Products Journal 2023, 14. 3–12.
  • Meskhi B.C., Mikhailov A.N., Buligin Y.I., Alexeenko L.N., Denisov O.V., Panchenko O.S. (2014). Dust collector Patent number 2506880 of 20 02.
  • NCP.(1973). Nigerian Standard Code of Practice on the Use of Timber for Construction. Federal Ministry of Industries. Lagos Nigeria 71pp
  • Odey, S.O., Icha, A.A. (2022). Finite Element Modelling and Evaluation of a Sliding Table Jig for Mitering Operations in a Circular Saw Machine. Journal of Contemporary Research (JOCRES) 1(2).173-181. ISSN. 2814-2241
  • Oteng-Amoako A.A., Francis, K., Odoom M.D., Gene B., KwekuPraGhartey O.K., BoatengPoku R.C., John H.S., Opoku F.Y.(2008). Timber Industry Re-Structuring Working Group (TIRWG). A final report published by voluntary partnership agreement timber industry restructuring group. Pp 48
  • Okpala, C. C., Okechukwu, E. (2015). The design and need for jigs and fixtures in manufacturing. Science Research, 3(4), 213-219.
  • Orlowski K.A., Dudek P., Chuchala D., Blacharski W., Przybylinski T. (2020). The Design Development of the Sliding Table Saw Towards Improving Its Dynamic Properties. Applied Sciences. 10(20).7386. https.//doi.10.3390/app10207386
  • Qiu L. P., Zhu E. C., van de Kuilen J. W. G. (2014) Modeling crack propagation in wood by extended finite element method. European Journal of Wood Products. 72 :273–283 DOI 10.1007/s00107-013-0773-5
  • Richards J. (1966). a treatise on the construction and operation of woodworking machines. Forest & Conservation History. 9(4).16–23. https.//doi.10.2307/3983183
  • Twede D. (2005). The cask age: the technology and history of wooden barrels," Packaging Technology and Science, 18. 253-264.
  • Tomlinson R.W. (1971). Safety in the use of woodworking machines. Applied Ergonomics, 2(4).248. https.//doi.10.1016/0003-6870(71)90145-1
  • Top Y., Adanur H., Öz M. (2016). Comparison of practices related to occupational health and safety in microscale wood-product enterprises. Safety Science. 82.374-381, ISSN 0925-7535. https.//doi.org/10.1016/j.ssci.2015.10.014
  • Salin J.G. (2008). Modelling water absorption in wood. Wood Material Science and Engineering, 3(3-4), 102–108. doi:10.1080/17480270902781576
  • Seward D. (2014). Connections. In. Understanding Structures. Palgrave, London. https.//doi.org/10.1007/978-1-349-14809-7_10
  • Skills Institute Press. (2010). Woodworking Machines. Straight Talk for Today’s Woodworker. Back to Basics Series. Fox Chapel Publishing. Pp175. ISBN. 9781565234659, 1565234650
  • SOLIDWORKS. (2021). SolidWorks 2021 [Computer software]. Dassault Systèmes. Sokolovski S., Deliiski N. (2009). Circular Saw Device Installed on a Horizontal Band Saw. Forest, Wildlife and Wood Sciences for Society Development, Czech University of Life Sciences, Prague, 507–512.
  • Wacker H. (1970). The problem of charging woodworking machines. HolzalsRoh- und Werkstoff, 28.129-140.

A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines

Year 2024, Volume: 6 Issue: 2, 1 - 13, 30.12.2024

Abstract

e extension stand serves as an assistant to the single user on the table saw machine (TSM) without an inbuilt extension. This research developed and simulated an extension stand to estimate its performance reliability during operations. SOLIDWORKS software 2021 was used in designing the stand. Simulation and modelling of the components were performed with ANSYS 2021 to generate stress/strain analysis. The extension stand consists of medium wooden members (50 x 50 x 75 mm), having four (4) caster wheels at the upper part of the stand. The designed extension stand was fabricated and evaluated. The simulation analysis shows Maximum Directional Deformation at 3.889e-03 mm, Equivalent Elastic Strain at 2.667e-04 N/m^2, Stress and Yield Strength at 6.421e+06 N/m^2 and 3.930e+07 N/m^2 respectively, with the factor of safety at 6.1. The produced extension stand performed optimally with the estimated cost of manufacturing at N17,000.00 (US$38.04) as of 2021. The extension stand as evaluated passed the reliability test; it was strong enough to support the weight of the applied load during the empirical and simulated processes. The stand provides safety; it is affordable and easy to use.

References

  • Adewole N. A. (2015). Development of Circular Saw Machine for Small Scale Wood Processing Operators. Jour. of Trop. For. 31. 104 – 113.
  • Adewole, N.A., Ola-Aroyewun, S., Quadri, M.F. (2017). Development of a mobile band mill for processing short logs into wood raw materials for furniture production. Journal of Emerging Trends in Engineering and Applied Sciences (JETEAS) 8(3).154-159.
  • Autengruber, M.; Lukacevic, M.; Wenighofer, G.; Mauritz, R.; Füssl J. (2021) Finite-element-based concept to predict stiffness, strength, and failure of wood composite I-joist beams under various loads and climatic conditions. Engineering Structures 245. 1-22. https://doi.org/10.1016/j.engstruct.2021.112908
  • Blomqvist L. Ormarsson S., Ziethén R. (2023) Stress distribution in veneers under lamination and simultaneously bending: an experimental and numerical investigation, Wood Material Science & Engineering, 18:3, 995-1002, DOI:10.1080/17480272.2022.2099762
  • Camci A. Temur G.T., Beskese A. (2018). CNC router selection for SMEs in woodwork manufacturing using the hesitant fuzzy AHP method. Journal of Enterprise Information Management. 31(4). 529-549. https://doi.org/10.1108/JEIM-01-2018-0017
  • Capotosto R. (1983). Capototos Wood Working Wisdom. Popular Science Books Times Mirror Magazines, Inc. 380 Madison Avenue, NY. 107.
  • Cheng P.L Tan Y.S., Xu Y.D. (2010). Simulation Research of Saw Angle Adjustment System for Sliding Table Saw Based on MATLAB. Applied Mechanics and Materials. 34-35,247–251. https.//doi.10.4028/www.scientific.net/amm.34-35.247
  • Chukarin A.N., Buligin Y.I., Alexeenko L.N., Romanov V.A. (2017). Integrated development of noise-dust woodworking machines at the design stage. IOP Conference Series. Earth and Environmental Science, 50, 012014. https://doi.org/10.1088/1755-1315/50/1/012014
  • De Cristoforo, R.J. (1988). The Complete Book of Stationary Power Tool Techniques. Sterling Publishing Co., Inc., Two Park Avenue, New York, N. Y. 388p
  • Environmental Health and Safety Office (EHSO) (2017). Table Saw Safety Rules. Emory University. 1762 Clifton Road, NE.
  • Forest Products Laboratory (2021). Wood handbook—wood as an engineering material. General Technical Report FPL-GTR-282. Madison, WI. U.S. Department of Agriculture, Forest Service, Forest Products Laboratory. 543 p.
  • Forest Products Laboratory (2010). Wood handbook—Wood as an Engineering Material. General Technical Report FPL-GTR-190. Madison, WI. U.S. Department of Agriculture, Forest Service, Forest Products Laboratory.508 p.
  • Hamilton J., Nubs S. (2015). The Homemade Workshop. Build Your Own Woodworking Machines and Jigs. F W Media. ISBN. 9781440341748; 1440341745
  • Hong, J., Barrett, D. (2010). Three-dimensional finite-element modeling of nailed connections in wood. Journal of Structural Engineering, Vol. 136, No. 6, June 1, 2010. ©ASCE, ISSN 0733-9445/2010/6-715–722/$25.00. DOI: 10.1061/ ASCE ST.1943-541X.0000160
  • Hu W., Liu Y., Konukcu Y. (2022). Study on withdrawal load resistance of screw in wood-based materials, experimental and numerical. Wood Material Science & Engineering, 18.334–343
  • Huber J.A.J., Broman O., Ekevad M., Oja J., Hansson L. (2022). A method for generating finite element models of wood boards from X-ray computed tomography scans. Computers and Structures 260 1-21 106702. https://doi.org/10.1016/j.compstruc.2021.106702
  • ITC/ITTO. (2002). The development of further processing in ITTO producer countries. Published in Geneva by the International Trade Centre UNCTAD/WTO and the International Tropical Timber Organization. Xxxii, 152 p.
  • Icha A. A., Odey S. O. (2024) Modelling and simulation of a tenoning jig to predict performance and failure mode on a circular saw machine. International Wood Products Journal. Vol. 15(1). 44–54. doi:10.1177/20426445241226534 Khurmi R.S., Gupta J.K. (2005). A textbook on machine design, A textbook for the student of B.E/B. Tech., U.P.S.C. (Engg. Services) Section ‘B’ of A.M.I.E. [1]. 665.
  • Kisseloff P. (1969). Technical trends in the Western European furniture industry for the coming 10 years. HolzalsRoh- und Werkstoff, 27. 321-326,
  • Kminiak M.S., Prashad, B., Sahu S.K., Sahu T.R. (2016). Sensor Based Safety System for Table Saw Wood Cutter. International Research Journal of Engineering and Technology (IRJET) e-ISSN. 2395 -0056 3(4).1486-1487
  • Kminiak, R., Kubs J. (2016). Cutting power during cross-cutting of selected wood species with a circular saw. Bioresources. 11(4). 10528-10539.
  • Krilec, J., Kovac, J., Kucera, M., 2014. Wood crosscutting process analysis for circular saws. Bioresources. 9(1). 1417-1429.
  • Landscheidt S., Kans M. (2016). Automation Practices in Wood Product Industries. Lessons Learned, Current Practices, and Future Perspectives. In. The 7th Swedish Production Symposium SPS, 25-27 October 2016, Lund, Sweden. Lund University, 2016, p. 9article id E1
  • Lucisano G. Stefanovic M., Fragassa C. (2016). Advanced Design Solutions for High-Precision Woodworking Machines. International Journal for Quality Research. ISSN 1800-6450. 10(1) 143–158. https.//doi.10.18421/IJQR10.01-07
  • Marinov B.(2014). Spatial deformations in the transmissions of certain classes of woodworking machines. Mechanism and Machine Theory, 82.1–16. doi.10.1016/j.mechmachtheory.2014
  • Massaro FM, Stamatopoulos H. Andersen J. et al. (2023). Finite element modelling and experimental verification of timber halved and tabled scarf joints. International Wood Products Journal 2023, 14. 3–12.
  • Meskhi B.C., Mikhailov A.N., Buligin Y.I., Alexeenko L.N., Denisov O.V., Panchenko O.S. (2014). Dust collector Patent number 2506880 of 20 02.
  • NCP.(1973). Nigerian Standard Code of Practice on the Use of Timber for Construction. Federal Ministry of Industries. Lagos Nigeria 71pp
  • Odey, S.O., Icha, A.A. (2022). Finite Element Modelling and Evaluation of a Sliding Table Jig for Mitering Operations in a Circular Saw Machine. Journal of Contemporary Research (JOCRES) 1(2).173-181. ISSN. 2814-2241
  • Oteng-Amoako A.A., Francis, K., Odoom M.D., Gene B., KwekuPraGhartey O.K., BoatengPoku R.C., John H.S., Opoku F.Y.(2008). Timber Industry Re-Structuring Working Group (TIRWG). A final report published by voluntary partnership agreement timber industry restructuring group. Pp 48
  • Okpala, C. C., Okechukwu, E. (2015). The design and need for jigs and fixtures in manufacturing. Science Research, 3(4), 213-219.
  • Orlowski K.A., Dudek P., Chuchala D., Blacharski W., Przybylinski T. (2020). The Design Development of the Sliding Table Saw Towards Improving Its Dynamic Properties. Applied Sciences. 10(20).7386. https.//doi.10.3390/app10207386
  • Qiu L. P., Zhu E. C., van de Kuilen J. W. G. (2014) Modeling crack propagation in wood by extended finite element method. European Journal of Wood Products. 72 :273–283 DOI 10.1007/s00107-013-0773-5
  • Richards J. (1966). a treatise on the construction and operation of woodworking machines. Forest & Conservation History. 9(4).16–23. https.//doi.10.2307/3983183
  • Twede D. (2005). The cask age: the technology and history of wooden barrels," Packaging Technology and Science, 18. 253-264.
  • Tomlinson R.W. (1971). Safety in the use of woodworking machines. Applied Ergonomics, 2(4).248. https.//doi.10.1016/0003-6870(71)90145-1
  • Top Y., Adanur H., Öz M. (2016). Comparison of practices related to occupational health and safety in microscale wood-product enterprises. Safety Science. 82.374-381, ISSN 0925-7535. https.//doi.org/10.1016/j.ssci.2015.10.014
  • Salin J.G. (2008). Modelling water absorption in wood. Wood Material Science and Engineering, 3(3-4), 102–108. doi:10.1080/17480270902781576
  • Seward D. (2014). Connections. In. Understanding Structures. Palgrave, London. https.//doi.org/10.1007/978-1-349-14809-7_10
  • Skills Institute Press. (2010). Woodworking Machines. Straight Talk for Today’s Woodworker. Back to Basics Series. Fox Chapel Publishing. Pp175. ISBN. 9781565234659, 1565234650
  • SOLIDWORKS. (2021). SolidWorks 2021 [Computer software]. Dassault Systèmes. Sokolovski S., Deliiski N. (2009). Circular Saw Device Installed on a Horizontal Band Saw. Forest, Wildlife and Wood Sciences for Society Development, Czech University of Life Sciences, Prague, 507–512.
  • Wacker H. (1970). The problem of charging woodworking machines. HolzalsRoh- und Werkstoff, 28.129-140.
There are 42 citations in total.

Details

Primary Language English
Subjects Materials Engineering (Other), Wood Physics and Mechanics, Wooden Buildings and Constructions
Journal Section Research Articles
Authors

Asibong Icha 0000-0001-6180-1467

Simon Odey This is me 0000-0003-2904-4544

Happiness Ekpe This is me 0009-0004-8372-8618

Publication Date December 30, 2024
Submission Date June 27, 2024
Acceptance Date November 24, 2024
Published in Issue Year 2024 Volume: 6 Issue: 2

Cite

APA Icha, A., Odey, S., & Ekpe, H. (2024). A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines. Wood Industry and Engineering, 6(2), 1-13.
AMA Icha A, Odey S, Ekpe H. A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines. WI&E. December 2024;6(2):1-13.
Chicago Icha, Asibong, Simon Odey, and Happiness Ekpe. “A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines”. Wood Industry and Engineering 6, no. 2 (December 2024): 1-13.
EndNote Icha A, Odey S, Ekpe H (December 1, 2024) A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines. Wood Industry and Engineering 6 2 1–13.
IEEE A. Icha, S. Odey, and H. Ekpe, “A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines”, WI&E, vol. 6, no. 2, pp. 1–13, 2024.
ISNAD Icha, Asibong et al. “A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines”. Wood Industry and Engineering 6/2 (December 2024), 1-13.
JAMA Icha A, Odey S, Ekpe H. A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines. WI&E. 2024;6:1–13.
MLA Icha, Asibong et al. “A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines”. Wood Industry and Engineering, vol. 6, no. 2, 2024, pp. 1-13.
Vancouver Icha A, Odey S, Ekpe H. A Finite Element Approach to Investigate the Performance and Reliability of an Extension Stand in Table Saw Machines. WI&E. 2024;6(2):1-13.

Wood Industry and Engineering Journal
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