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Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System

Yıl 2024, Cilt: 11 Sayı: 24, 502 - 515, 31.12.2024
https://doi.org/10.54365/adyumbd.1590079

Öz

This study, aimed at reducing the environmental impact of industrial waste from the steel and glass industries, investigates the effect of glass industry waste on the physical, mechanical and durability properties of slag-based geopolymer composites produced with a ternary alkali activator system. Silica powder, a waste product from the glass industry, was substituted for ground blastfurnace slag in specific proportions. The ternary alkali activator system used consists of 10M NaOH, Na₂SiO₃(aq) solution and sinter ash containing Na₂SO₄. Experimental tests were carried out on the produced geopolymer composites, including spread, water absorption, shrinkage, capillary water absorption, compressive strength and acid resistance. The substitution of 5% silica powder significantly improved the physical, mechanical and durability properties of the geopolymer composites. Silica powder increased the workability of the composites by 40-45% and reduced shrinkage, capillary water absorption and porosity while improving resistance to acidic media. These results represent a significant potential for the effective use of industrial waste in geopolymer materials, helping to minimise environmental impact and produce sustainable, economically efficient materials.

Proje Numarası

KBÜBAP-23-KP-058

Kaynakça

  • Mehta A, Ashish DK. Silica fume and waste glass in cement concrete production: A review. Journal of Building Engineering 2020; 29(5): 100888.
  • Jiang Y, Ling TC, Mo KH, Shi C. A critical review of waste glass powder – Multiple roles of utilization in cement-based materials and construction products. Journal of Environmental Management 2019; 242: 440–449.
  • Davidovits J. Geopolymers: Inorganic polymeric new materials. Journal of Thermal Analysis and Calorimetry 1989; 37(8): 1633–1656.
  • Alnahhal MF, Kim T, Hajimohammadi A. Waste-derived activators for alkali-activated materials: A review. Cement and Concrete Composites 2021; 118(4): 103980.
  • Abed FH, Zareei SA, Kurdi NH, Emami A. Enhancing geopolymer binder reactivity and performance via mechanochemical activation: A comprehensive study of rheological, mechanical, and microstructural properties. Construction and Building Materials 2024; 430(6): 136456.
  • Provis JL, Duxson P, van Deventer JSJ. The role of particle technology in developing sustainable construction materials. Advanced Powder Technology 2010; 21(1): 2–7.
  • Caldas PHCH, de Azevedo ARG, Marvila MT. Silica fume activated by NaOH and KOH in cement mortars: Rheological and mechanical study. Construction and Building Materials 2023; 400(10): 132623.
  • Mohajerani A, Vajna J, Cheung THH, Kurmus H, Arulrajah A, Horpibulsuk S. Practical recycling applications of crushed waste glass in construction materials: A review. Construction and Building Materials 2017; 156: 443–467.
  • Hamed YR, Elshikh MMY, Elshami AA, Matthana MHS, Youssf O. Mechanical properties of fly ash and silica fume based geopolymer concrete made with magnetized water activator. Construction and Building Materials 2024; 411(1): 134376.
  • Li B, Gao A, Li Y, Xiao H, Chen N, Xia D, Wang S, Li C. Effect of silica fume content on the mechanical strengths, compressive stress–strain behavior and microstructures of geopolymeric recycled aggregate concrete. Construction and Building Materials 2023; 384(6): 131417.
  • Tihomirovs P, De Maeijer PK, Korjakins A. Demolition waste glass usage in the construction industry. Infrastructures 2023; 8(12): 182.
  • Azad NM, Samarakoon SMK. Utilization of industrial by-products/waste to manufacture geopolymer cement/concrete. Sustainability 2021; 13(2): 873.
  • Zhang L, Wang Q, Zheng Y, Cang Z, Gisele K, Yu C, Cang D. Synergistic effect and mechanism of waste glass on the mechanical properties and autoclave stability of cementitious materials containing steel slag. Construction and Building Materials 2021; 311: 125295.
  • Özsoy M, Fırat S. Numerical analysis of road infrastructure layers made with steel slag. Journal of Polytechnic 2023; 24(6): 1661-1673.
  • Karadağ H, Fırat S, Işık NS. Utilization of steel slag as road base and subbase material. Journal of Polytechnic 2020; 23(3): 799-812.
  • Uysal FF, Bahar S. Slag types and utilization areas. Trakya University Journal of Engineering Sciences 2018; 19(1): 37-52.
  • Kua HW. Integrated policies to promote sustainable use of steel slag for construction—A consequential life cycle embodied energy and greenhouse gas emission perspective. Energy and Buildings 2015; 101: 133-143.
  • Yi H, Xu G, Cheng H, Wang J, Wan Y, Chen H. An Overview of utilization of steel slag. Procedia Environmental Sciences 2012; 16: 791-801.
  • Hasan MS, Najim K. Geopolymer concrete from steel slag: Mechanical and durability properties. Construction and Building Materials 2018; 190: 1152-1161.
  • Zheng Z, Deng P. Mechanical and fracture properties of slag/steel slag-based geopolymer fully recycled aggregate concrete. Construction and Building Materials 2024; 413: 134533.
  • Mansourghanaei MH, Biklaryan M, Mardookhpour A. Durability and mechanical properties of granulated blast furnace slag-based geopolymer concrete containing polyolefin fibers and nano silica. KSCE Journal of Civil Engineering 2024; 28: 209–219.
  • Ayim-Mensah G, Radosavljevic M. Influence of ground granulated blast furnace slag on the compressive strength and ductility of ultra high-performance fibre reinforced cementitious composites. Cement 2022; 8(6): 100030.
  • Peng MX, Wang ZH, Shen SH, Guo XQ, Jiang LL, Cheng YC, Lin HL. One-part geopolymeric cements cured at elevated temperature by comparison with two-part ones. Construction and Building Materials 2017; 130: 103-112.
  • Yu S, He J, Sang G, Yang SQ, Liu G. Study on hydration process of alkali-activated slag cement activated by weakly alkaline components. Construction and Building Materials 2024; 413: 134716.
  • Rashad AM, Bai Y, Basheer PAM, Milestone NB, Collier NC. Hydration and properties of sodium sulfate activated slag. Cement and Concrete Composites 2013; 37(1): 20-29.
  • Li Y, Lei W, Zhang Q, Yang Q, He X, Su Y, Tan H, Liu J, Wang G. Synergistic effects of steel slag and wet grinding on ambient cured ground granulated blast furnace slag activated by sodium sulfate. Construction and Building Materials 2022; 349: 128661.
  • Liu X, Li Y, Chen Z. Enhancing acid resistance of geopolymers through optimized raw material selection and curing conditions. Journal of Sustainable Materials 2024; 15(2): 227-237.
  • Mohamed OA, Al-Khattab R, Al-Hawat W. Resistance to acid degradation, sorptivity, and setting time of geopolymer mortars. Front Struct Civ Eng 2022; 16: 781–791.
  • Zhang B, Zhu H, Feng P, Zhang P. A review on shrinkage-reducing methods and mechanisms of alkali-activated/geopolymer systems: Effects of chemical additives. Journal of Building Engineering 2022; 49: 104056.
  • Smith A, Johnson B, Lee C. Effect of NaOH concentration on the mechanical and physical properties of geopolymers. Journal of Materials Science 2023; 58(12): 3245-3258.
  • ASTM C1437-15, Standard Test Method for Flow of Hydraulic Cement Mortar, PA, USA, 2015.
  • ASTM C109-16, Standard Test Method for Compressive Strength of Hydraulic Cement Mortars, American Society for Testing and Materials, ASTM, PA, USA, 2016.
  • ASTM C267-17, Standard Test Methods for Chemical Resistance of Mortars, Grouts, and Monolithic Surfacings, American Society for Testing and Materials, ASTM, PA, USA, 2017.
  • ASTM C1585-13, Standard Test Method for Measurement of Rate of Absorption of Water by Hydraulic-Cement Concretes, American Society for Testing and Materials, ASTM, PA, USA, 2013.
  • ASTM C596-18, Standard Test Method for Drying Shrinkage of Mortar Containing Hydraulic Cement, American Society for Testing and Materials, ASTM, PA, USA, 2018.
  • Pekgöz M, Tekin İ. The Effects of different origins naoh on the mechanical and microstructural properties of tuff-based alkali-activated pastes. Turkish Journal of Engineering Research and Education 2022; 1(1): 29-37. doi: 31.05.2022.
  • Tekin İ, Gencel O, Gholampour A, Oren OH, Koksal F. Recycling zeolitic tuff and marble waste in the production of eco-friendly geopolymer concretes. Journal of Cleaner Production 2020; 246: 119039.
  • Zhang X, Li Y, Wang Z. A Study on relationship between porosity and compressive strength for geopolymer paste. Journal of Materials Science 2023; 58(4): 1123-1135.
  • Xie W, Zhang M, Li S. A review on the effects of reaction products on the properties of geopolymer materials. Construction and Building Materials 2023; 345: 129558.

Cam Sanayi Atığının Üçlü Alkali Aktivatör Sistemiyle Üretilen Çüruf Esaslı Geopolimer Kompozitlerin Fiziksel, Mekanik ve Durabilite Özelliklerine Etkisi

Yıl 2024, Cilt: 11 Sayı: 24, 502 - 515, 31.12.2024
https://doi.org/10.54365/adyumbd.1590079

Öz

Demir-çelik endüstrisi ve cam sanayisinden elde edilen atıkların çevresel etkilerinin azaltılması amacıyla yapılan bu çalışmada, cam sanayi atığının üçlü alkali aktivatör sistemiyle üretilen çüruf esaslı geopolimer kompozitlerin fiziksel, mekanik ve durabilite özelliklerine etkisi incelenmiştir. Bu kapsamda, cam sanayi atığı olan silis tozu, belirli oranlarda öğütülmüş yüksek fırın cürufu yerine ikame edilmiştir. Üçlü alkali aktivatör olarak; 10M NaOH, Na₂SiO₃(aq) çözeltisi ve Na2SO4 içerikli atık sinter külü kullanılmıştır. Deneysel çalışmada üretilen geopolimer kompozitlerin yayılma, su emme, büzülme, kapiler su emme, basınç dayanımı ve asit direnci deneyleri yapılmıştır. %5 oranında silis tozu ikame edilmesi, geopolimer kompozitlerin fiziksel, mekanik ve durabilite özelliklerini belirgin bir şekilde iyileştirdiğini göstermektedir. Silis tozu, kompozitlerin işlenebilirliğini %40-45 oranında artırmış; ayrıca büzülme, kapiler su emme katsayısı ve poroziteyi azaltarak asidik ortamlara karşı dayanıklılığı artırmıştır. Bu bulgular, endüstriyel atıkların geopolimer malzemelerde etkin bir şekilde kullanılarak çevresel etkilerinin minimize edilebileceği ve sürdürülebilir, ekonomik açıdan verimli malzemelerin üretilebileceği yönünde önemli bir potansiyel sunmaktadır.

Proje Numarası

KBÜBAP-23-KP-058

Kaynakça

  • Mehta A, Ashish DK. Silica fume and waste glass in cement concrete production: A review. Journal of Building Engineering 2020; 29(5): 100888.
  • Jiang Y, Ling TC, Mo KH, Shi C. A critical review of waste glass powder – Multiple roles of utilization in cement-based materials and construction products. Journal of Environmental Management 2019; 242: 440–449.
  • Davidovits J. Geopolymers: Inorganic polymeric new materials. Journal of Thermal Analysis and Calorimetry 1989; 37(8): 1633–1656.
  • Alnahhal MF, Kim T, Hajimohammadi A. Waste-derived activators for alkali-activated materials: A review. Cement and Concrete Composites 2021; 118(4): 103980.
  • Abed FH, Zareei SA, Kurdi NH, Emami A. Enhancing geopolymer binder reactivity and performance via mechanochemical activation: A comprehensive study of rheological, mechanical, and microstructural properties. Construction and Building Materials 2024; 430(6): 136456.
  • Provis JL, Duxson P, van Deventer JSJ. The role of particle technology in developing sustainable construction materials. Advanced Powder Technology 2010; 21(1): 2–7.
  • Caldas PHCH, de Azevedo ARG, Marvila MT. Silica fume activated by NaOH and KOH in cement mortars: Rheological and mechanical study. Construction and Building Materials 2023; 400(10): 132623.
  • Mohajerani A, Vajna J, Cheung THH, Kurmus H, Arulrajah A, Horpibulsuk S. Practical recycling applications of crushed waste glass in construction materials: A review. Construction and Building Materials 2017; 156: 443–467.
  • Hamed YR, Elshikh MMY, Elshami AA, Matthana MHS, Youssf O. Mechanical properties of fly ash and silica fume based geopolymer concrete made with magnetized water activator. Construction and Building Materials 2024; 411(1): 134376.
  • Li B, Gao A, Li Y, Xiao H, Chen N, Xia D, Wang S, Li C. Effect of silica fume content on the mechanical strengths, compressive stress–strain behavior and microstructures of geopolymeric recycled aggregate concrete. Construction and Building Materials 2023; 384(6): 131417.
  • Tihomirovs P, De Maeijer PK, Korjakins A. Demolition waste glass usage in the construction industry. Infrastructures 2023; 8(12): 182.
  • Azad NM, Samarakoon SMK. Utilization of industrial by-products/waste to manufacture geopolymer cement/concrete. Sustainability 2021; 13(2): 873.
  • Zhang L, Wang Q, Zheng Y, Cang Z, Gisele K, Yu C, Cang D. Synergistic effect and mechanism of waste glass on the mechanical properties and autoclave stability of cementitious materials containing steel slag. Construction and Building Materials 2021; 311: 125295.
  • Özsoy M, Fırat S. Numerical analysis of road infrastructure layers made with steel slag. Journal of Polytechnic 2023; 24(6): 1661-1673.
  • Karadağ H, Fırat S, Işık NS. Utilization of steel slag as road base and subbase material. Journal of Polytechnic 2020; 23(3): 799-812.
  • Uysal FF, Bahar S. Slag types and utilization areas. Trakya University Journal of Engineering Sciences 2018; 19(1): 37-52.
  • Kua HW. Integrated policies to promote sustainable use of steel slag for construction—A consequential life cycle embodied energy and greenhouse gas emission perspective. Energy and Buildings 2015; 101: 133-143.
  • Yi H, Xu G, Cheng H, Wang J, Wan Y, Chen H. An Overview of utilization of steel slag. Procedia Environmental Sciences 2012; 16: 791-801.
  • Hasan MS, Najim K. Geopolymer concrete from steel slag: Mechanical and durability properties. Construction and Building Materials 2018; 190: 1152-1161.
  • Zheng Z, Deng P. Mechanical and fracture properties of slag/steel slag-based geopolymer fully recycled aggregate concrete. Construction and Building Materials 2024; 413: 134533.
  • Mansourghanaei MH, Biklaryan M, Mardookhpour A. Durability and mechanical properties of granulated blast furnace slag-based geopolymer concrete containing polyolefin fibers and nano silica. KSCE Journal of Civil Engineering 2024; 28: 209–219.
  • Ayim-Mensah G, Radosavljevic M. Influence of ground granulated blast furnace slag on the compressive strength and ductility of ultra high-performance fibre reinforced cementitious composites. Cement 2022; 8(6): 100030.
  • Peng MX, Wang ZH, Shen SH, Guo XQ, Jiang LL, Cheng YC, Lin HL. One-part geopolymeric cements cured at elevated temperature by comparison with two-part ones. Construction and Building Materials 2017; 130: 103-112.
  • Yu S, He J, Sang G, Yang SQ, Liu G. Study on hydration process of alkali-activated slag cement activated by weakly alkaline components. Construction and Building Materials 2024; 413: 134716.
  • Rashad AM, Bai Y, Basheer PAM, Milestone NB, Collier NC. Hydration and properties of sodium sulfate activated slag. Cement and Concrete Composites 2013; 37(1): 20-29.
  • Li Y, Lei W, Zhang Q, Yang Q, He X, Su Y, Tan H, Liu J, Wang G. Synergistic effects of steel slag and wet grinding on ambient cured ground granulated blast furnace slag activated by sodium sulfate. Construction and Building Materials 2022; 349: 128661.
  • Liu X, Li Y, Chen Z. Enhancing acid resistance of geopolymers through optimized raw material selection and curing conditions. Journal of Sustainable Materials 2024; 15(2): 227-237.
  • Mohamed OA, Al-Khattab R, Al-Hawat W. Resistance to acid degradation, sorptivity, and setting time of geopolymer mortars. Front Struct Civ Eng 2022; 16: 781–791.
  • Zhang B, Zhu H, Feng P, Zhang P. A review on shrinkage-reducing methods and mechanisms of alkali-activated/geopolymer systems: Effects of chemical additives. Journal of Building Engineering 2022; 49: 104056.
  • Smith A, Johnson B, Lee C. Effect of NaOH concentration on the mechanical and physical properties of geopolymers. Journal of Materials Science 2023; 58(12): 3245-3258.
  • ASTM C1437-15, Standard Test Method for Flow of Hydraulic Cement Mortar, PA, USA, 2015.
  • ASTM C109-16, Standard Test Method for Compressive Strength of Hydraulic Cement Mortars, American Society for Testing and Materials, ASTM, PA, USA, 2016.
  • ASTM C267-17, Standard Test Methods for Chemical Resistance of Mortars, Grouts, and Monolithic Surfacings, American Society for Testing and Materials, ASTM, PA, USA, 2017.
  • ASTM C1585-13, Standard Test Method for Measurement of Rate of Absorption of Water by Hydraulic-Cement Concretes, American Society for Testing and Materials, ASTM, PA, USA, 2013.
  • ASTM C596-18, Standard Test Method for Drying Shrinkage of Mortar Containing Hydraulic Cement, American Society for Testing and Materials, ASTM, PA, USA, 2018.
  • Pekgöz M, Tekin İ. The Effects of different origins naoh on the mechanical and microstructural properties of tuff-based alkali-activated pastes. Turkish Journal of Engineering Research and Education 2022; 1(1): 29-37. doi: 31.05.2022.
  • Tekin İ, Gencel O, Gholampour A, Oren OH, Koksal F. Recycling zeolitic tuff and marble waste in the production of eco-friendly geopolymer concretes. Journal of Cleaner Production 2020; 246: 119039.
  • Zhang X, Li Y, Wang Z. A Study on relationship between porosity and compressive strength for geopolymer paste. Journal of Materials Science 2023; 58(4): 1123-1135.
  • Xie W, Zhang M, Li S. A review on the effects of reaction products on the properties of geopolymer materials. Construction and Building Materials 2023; 345: 129558.
Toplam 39 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Yapı Malzemeleri
Bölüm Makaleler
Yazarlar

Mahfuz Pekgöz 0000-0002-9529-8537

İlker Tekin 0000-0001-7400-4790

Proje Numarası KBÜBAP-23-KP-058
Erken Görünüm Tarihi 29 Aralık 2024
Yayımlanma Tarihi 31 Aralık 2024
Gönderilme Tarihi 23 Kasım 2024
Kabul Tarihi 13 Aralık 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 11 Sayı: 24

Kaynak Göster

APA Pekgöz, M., & Tekin, İ. (2024). Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi, 11(24), 502-515. https://doi.org/10.54365/adyumbd.1590079
AMA Pekgöz M, Tekin İ. Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi. Aralık 2024;11(24):502-515. doi:10.54365/adyumbd.1590079
Chicago Pekgöz, Mahfuz, ve İlker Tekin. “Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced With a Ternary Alkali Activator System”. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 11, sy. 24 (Aralık 2024): 502-15. https://doi.org/10.54365/adyumbd.1590079.
EndNote Pekgöz M, Tekin İ (01 Aralık 2024) Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 11 24 502–515.
IEEE M. Pekgöz ve İ. Tekin, “Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System”, Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi, c. 11, sy. 24, ss. 502–515, 2024, doi: 10.54365/adyumbd.1590079.
ISNAD Pekgöz, Mahfuz - Tekin, İlker. “Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced With a Ternary Alkali Activator System”. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi 11/24 (Aralık 2024), 502-515. https://doi.org/10.54365/adyumbd.1590079.
JAMA Pekgöz M, Tekin İ. Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi. 2024;11:502–515.
MLA Pekgöz, Mahfuz ve İlker Tekin. “Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced With a Ternary Alkali Activator System”. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi, c. 11, sy. 24, 2024, ss. 502-15, doi:10.54365/adyumbd.1590079.
Vancouver Pekgöz M, Tekin İ. Effect of Glass Industry Waste on the Physical, Mechanical, and Durability Properties of Slag-Based Geopolymer Composites Produced with a Ternary Alkali Activator System. Adıyaman Üniversitesi Mühendislik Bilimleri Dergisi. 2024;11(24):502-15.