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Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically

Yıl 2022, Cilt 4, Sayı 1, 42 - 52, 30.04.2022
https://doi.org/10.46740/alku.1069863

Öz

Precision cutting is a method used for the manufacture of sheet metal parts with narrow dimensional tolerances and where the cutting surface quality is desired to be much superior compared to conventional cutting methods. Sheet material properties and the design of the cutting die, ironing clearance and machining parameters are important factors in precision cutting of metals. In this study, the precision cutting and ironing process for the crank felt made of DC04 EN10130 cold rolled steel quality sheet metal with high impact resistance and strength, which is used in the production of automotive spare parts, was investigated by the finite element method. In the study, the simulation results with a cutting gap of 1, 3, 6 percent and a spinning ratio of 0.5, 7.5%, among the mold geometries designed for the target geometry, and the experimental results were in good agreement with each other.

Kaynakça

  • Refrans 1 Mucha J,. 2010. An Experimental Analysis of Effects of Various Material Tool’s Wear on Burr During Generator Sheets Blanking, The International Journal of Advanced Manufacturing Technology, 50(5-8), 495-507.
  • Referans2 Schmidt R. A., Birzer F., Höfel P., Reh B., Hellman M., Rademacher P., Hoffmann H., 2007. Cold Forming and Fineblanking, A Handbook, Buderus Edelstahl Bad GmbH, Feintool Technologies AG Lyss, Hoesch Hohenlimburg GmbH, Unternehmensgruppe CD Walzholz GmbH und Co. KG, Germany.
  • Referans3 Aravind U., Gopalakrishnan C. K., Uday, C., Venugopal P., 2017. The Effect of Using Rubber For Applying Counter Force in Fine Blanking of AISI 304 Stainless Steel, Procedia engineering, 207, 1523-1527.
  • Referans4 Zhuang X., Ma S., Zhao Z. 2017. A Microstructure-Based Macro-Micro Multi-Scale Fine-Blanking Simulation of Ferrite-Sementite Steels, International Journal of Mechanical Sciences, 128, 414-427.
  • Referans5 Liu Y., Hua L., Mao H., Feng W., 2014. Finite Element Simulation of Effect of Part Shape on Forming Quality in Fine-Blanking Process, Procedia Engineering, 81, 1108-1113.
  • Referans6 Sorgenfrei A. R., 1997. Finite Element Modeling of Fine Blanking: Towards Supervisory Control of The Production Process, Michigan Technological University.
  • Referans7 Gu J., Kim H., Shih H. C., Dykeman J., 2018. Effects of Blanking Conditions to Edge Cracking in Stamping of Advanced-High Strength Steels (AHSS) (No. 2018-01-0626), SAE Technical Paper.
  • Referans8 Rustamov F., 2009. Hassas kesmeyi etkileyen konstrüksiyon parametreleri.
  • Referans9 Saier A. A. E., 2021. Theoretical and Experimental Investigation of Punching Process of DP800 Automotive Steel Sheet With Different Punch Tips.
  • Referans10 Levy B. S., Van Tyne C. J., 2012. Review of The Shearing Process For Sheet Steels and Its Effect on Sheared-edge Stretching, Journal of materials engineering and performance, 21(7), 1205-1213.
  • Referans11 Bao Y., Wierzbicki T., 2004. On Fracture Locus in The Equivalent Strain and Stress Triaxiality Space, International Journal of Mechanical Sciences, 46(1), 81-98.

DC04 EN10130 Kesme ve Ütüleme Performansının Deneysel ve Sayısal Olarak İncelenmesi

Yıl 2022, Cilt 4, Sayı 1, 42 - 52, 30.04.2022
https://doi.org/10.46740/alku.1069863

Öz

Hassas kesme işlemi, dar boyutsal toleranslara sahip ve kesme yüzey kalitesinin, geleneksel kesme yöntemleri ile karşılaştırıldığında çok daha üstün olmasının istendiği sac parçaların imalatı için başvurulan bir yöntemdir. Sac malzeme özellikleri ile kesme kalıbının tasarımı, sıvama boşlukları ve işleme parametreleri metallerin hassas kesebilmesinde önemli bir faktördür. Bu çalışmada otomotiv yedek parça üretiminde kullanılan, yüksek darbe dayanıma ve mukavemetine sahip DC04 EN10130 cold rolled steel kalitesindeki sac mamulden krank keçesi için hassas kesme ve sıvama prosesi sonlu elemanlar metodu ile incelenmiştir. Yapılan çalışmada hedef geometri için tasarlanmış kalıp geometrilerinden kesme boşluğu %1, 3, 6 ve sıvama oranını da %0, 5, 7.5 olan simülasyon sonuçları ile deneysel sonuçlar birbirleri ile büyük oranda uyum göstermiştir.

Kaynakça

  • Refrans 1 Mucha J,. 2010. An Experimental Analysis of Effects of Various Material Tool’s Wear on Burr During Generator Sheets Blanking, The International Journal of Advanced Manufacturing Technology, 50(5-8), 495-507.
  • Referans2 Schmidt R. A., Birzer F., Höfel P., Reh B., Hellman M., Rademacher P., Hoffmann H., 2007. Cold Forming and Fineblanking, A Handbook, Buderus Edelstahl Bad GmbH, Feintool Technologies AG Lyss, Hoesch Hohenlimburg GmbH, Unternehmensgruppe CD Walzholz GmbH und Co. KG, Germany.
  • Referans3 Aravind U., Gopalakrishnan C. K., Uday, C., Venugopal P., 2017. The Effect of Using Rubber For Applying Counter Force in Fine Blanking of AISI 304 Stainless Steel, Procedia engineering, 207, 1523-1527.
  • Referans4 Zhuang X., Ma S., Zhao Z. 2017. A Microstructure-Based Macro-Micro Multi-Scale Fine-Blanking Simulation of Ferrite-Sementite Steels, International Journal of Mechanical Sciences, 128, 414-427.
  • Referans5 Liu Y., Hua L., Mao H., Feng W., 2014. Finite Element Simulation of Effect of Part Shape on Forming Quality in Fine-Blanking Process, Procedia Engineering, 81, 1108-1113.
  • Referans6 Sorgenfrei A. R., 1997. Finite Element Modeling of Fine Blanking: Towards Supervisory Control of The Production Process, Michigan Technological University.
  • Referans7 Gu J., Kim H., Shih H. C., Dykeman J., 2018. Effects of Blanking Conditions to Edge Cracking in Stamping of Advanced-High Strength Steels (AHSS) (No. 2018-01-0626), SAE Technical Paper.
  • Referans8 Rustamov F., 2009. Hassas kesmeyi etkileyen konstrüksiyon parametreleri.
  • Referans9 Saier A. A. E., 2021. Theoretical and Experimental Investigation of Punching Process of DP800 Automotive Steel Sheet With Different Punch Tips.
  • Referans10 Levy B. S., Van Tyne C. J., 2012. Review of The Shearing Process For Sheet Steels and Its Effect on Sheared-edge Stretching, Journal of materials engineering and performance, 21(7), 1205-1213.
  • Referans11 Bao Y., Wierzbicki T., 2004. On Fracture Locus in The Equivalent Strain and Stress Triaxiality Space, International Journal of Mechanical Sciences, 46(1), 81-98.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Cihangir KAPLAN> (Sorumlu Yazar)
KENTPAR OTOMOTİV
0000-0002-6972-7959
Türkiye


Cem GÜLEÇ>
KENTPAR OTOMOTİV
0000-0002-5612-6572
Türkiye


Mesut ARIKOĞLU>
KENTPAR OTOMOTİV
0000-0002-7198-1905
Türkiye


Murat YALÇINKAYA>
KENTPAR OTOMOTİV
0000-0003-1501-183X
Türkiye


Serkan TOROS>
NİĞDE ÖMER HALİSDEMİR ÜNİVERSİTESİ
0000-0003-0438-2862
Türkiye

Yayımlanma Tarihi 30 Nisan 2022
Başvuru Tarihi 8 Şubat 2022
Kabul Tarihi 25 Mart 2022
Yayınlandığı Sayı Yıl 2022, Cilt 4, Sayı 1

Kaynak Göster

Bibtex @araştırma makalesi { alku1069863, journal = {ALKÜ Fen Bilimleri Dergisi}, eissn = {2667-7814}, address = {}, publisher = {Alanya Alaaddin Keykubat Üniversitesi}, year = {2022}, volume = {4}, number = {1}, pages = {42 - 52}, doi = {10.46740/alku.1069863}, title = {Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically}, key = {cite}, author = {Kaplan, Cihangir and Güleç, Cem and Arıkoğlu, Mesut and Yalçınkaya, Murat and Toros, Serkan} }
APA Kaplan, C. , Güleç, C. , Arıkoğlu, M. , Yalçınkaya, M. & Toros, S. (2022). Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically . ALKÜ Fen Bilimleri Dergisi , 4 (1) , 42-52 . DOI: 10.46740/alku.1069863
MLA Kaplan, C. , Güleç, C. , Arıkoğlu, M. , Yalçınkaya, M. , Toros, S. "Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically" . ALKÜ Fen Bilimleri Dergisi 4 (2022 ): 42-52 <https://dergipark.org.tr/tr/pub/alku/issue/68500/1069863>
Chicago Kaplan, C. , Güleç, C. , Arıkoğlu, M. , Yalçınkaya, M. , Toros, S. "Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically". ALKÜ Fen Bilimleri Dergisi 4 (2022 ): 42-52
RIS TY - JOUR T1 - DC04 EN10130 Kesme ve Ütüleme Performansının Deneysel ve Sayısal Olarak İncelenmesi AU - CihangirKaplan, CemGüleç, MesutArıkoğlu, MuratYalçınkaya, SerkanToros Y1 - 2022 PY - 2022 N1 - doi: 10.46740/alku.1069863 DO - 10.46740/alku.1069863 T2 - ALKÜ Fen Bilimleri Dergisi JF - Journal JO - JOR SP - 42 EP - 52 VL - 4 IS - 1 SN - -2667-7814 M3 - doi: 10.46740/alku.1069863 UR - https://doi.org/10.46740/alku.1069863 Y2 - 2022 ER -
EndNote %0 ALKÜ Fen Bilimleri Dergisi Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically %A Cihangir Kaplan , Cem Güleç , Mesut Arıkoğlu , Murat Yalçınkaya , Serkan Toros %T Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically %D 2022 %J ALKÜ Fen Bilimleri Dergisi %P -2667-7814 %V 4 %N 1 %R doi: 10.46740/alku.1069863 %U 10.46740/alku.1069863
ISNAD Kaplan, Cihangir , Güleç, Cem , Arıkoğlu, Mesut , Yalçınkaya, Murat , Toros, Serkan . "Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically". ALKÜ Fen Bilimleri Dergisi 4 / 1 (Nisan 2022): 42-52 . https://doi.org/10.46740/alku.1069863
AMA Kaplan C. , Güleç C. , Arıkoğlu M. , Yalçınkaya M. , Toros S. Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically. ALKÜ Fen Bilimleri Dergisi. 2022; 4(1): 42-52.
Vancouver Kaplan C. , Güleç C. , Arıkoğlu M. , Yalçınkaya M. , Toros S. Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically. ALKÜ Fen Bilimleri Dergisi. 2022; 4(1): 42-52.
IEEE C. Kaplan , C. Güleç , M. Arıkoğlu , M. Yalçınkaya ve S. Toros , "Investigation of Cutting and Ironing Performance of DC04 EN10130 Experimentally and Numerically", ALKÜ Fen Bilimleri Dergisi, c. 4, sayı. 1, ss. 42-52, Nis. 2022, doi:10.46740/alku.1069863