Araştırma Makalesi
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Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing

Yıl 2026, Cilt: 9 Sayı: 2, 845 - 853, 15.03.2026
https://doi.org/10.34248/bsengineering.1842733
https://izlik.org/JA35NB35RP

Öz

This study experimentally investigates the effects of printing parameters and post-curing on the surface roughness of photopolymer-based parts produced using the masked stereolithography (mSLA) method. Parameters such as layer thickness (0.02–0.04 mm), exposure time (3–5 s), and printing angle (0–45°) were determined using an L9 Taguchi orthogonal design, and both as-printed and post-cured samples were produced for each combination. Surface roughness was measured in areal (Sa) format using an optical profilometer, and the data were evaluated using analysis of variance (ANOVA) and SN ratios. The findings showed that surface roughness was mostly affected by layer thickness, followed by printing angle, while exposure time had a limited effect. The lowest Sa value was obtained with a layer thickness of 0.02 mm, an exposure time of 3 s, and a printing angle of 0°. Post-curing reduced surface roughness by 8–11% in all groups. However, the magnitude of this improvement depends on the initial surface irregularity. Consequently, it has been demonstrated that both printing and curing parameters should be optimized in applications requiring high surface quality.

Etik Beyan

Ethics committee approval was not required for this study because there was no study on animals or humans.

Kaynakça

  • Aati, S., Akram, Z., Shrestha, B., Patel, J., Shih, B., Shearston, K., & Fawzy, A. (2022). Effect of post-curing light exposure time on the physico–mechanical properties and cytotoxicity of 3D-printed denture base material. Dental Materials, 38(1), 57–67.
  • Abbasi, M., Váz, P., Silva, J., & Martins, P. (2025). Head-to-head evaluation of FDM and SLA in additive manufacturing: Performance, cost, and environmental perspectives. Applied Sciences, 15(4), 2245.
  • Albaşkara, M. (2025). 3D SLA fabrication and parametric optimization of electrically functional nickel–polymer composites. Polymers for Advanced Technologies, 36(1), e70368.
  • Albaşkara, M., & Türkyılmaz, S. (2024). Optimization of accuracy and surface roughness of 3D SLA printed materials with response surface method. International Journal of 3D Printing Technologies and Digital Industry, 7(3), 403–414.
  • Al-Dulaijan, Y. A., Alsulaimi, L., Alotaibi, R., Alboainain, A., Alalawi, H., Alshehri, S., Khan, S. Q., Alsaloum, M., AlRumaih, H. S., Alhumaidan, A. A., & Gad, M. M. (2022). Comparative evaluation of surface roughness and hardness of 3D printed resins. Materials, 15(19), 6822.
  • Ali, F., Kalva, S. N., & Koc, M. (2024). Advancements in 3D printing techniques for biomedical applications: A comprehensive review of materials consideration, post processing, applications, and challenges. Discover Materials, 4, 53.
  • Arefin, A. M. E., Khatri, N. R., Kulkarni, N., & Egan, P. F. (2021). Polymer 3D printing review: Materials, process, and design strategies for medical applications. Polymers, 13(9), 1499.
  • Azani, M.-R., & Hassanpour, A. (2024). UV-curable polymer nanocomposites: Material selection, formulations, and recent advances. Journal of Composites Science, 8(11), 441.
  • Baytur, S., & Diken Turksayar, A. A. (2025). Effects of post-polymerization conditions on color properties, surface roughness, and flexural strength of 3D-printed permanent resin material after thermal aging. Journal of Prosthodontics, 34, 298–307.
  • Biswas, A., Singh, A. K., & Das, D. (2024). Stereolithography-based polymer additive manufacturing process for microfluidics devices. In Advances in Additive Manufacturing (pp. 237–268). Wiley.
  • Cheadle, A., Maier, E., Palin, W., Tomson, P. L., Poologasundarampillai, G., & Hadis, M. A. (2025). The impact of modifying 3D printing parameters on mechanical strength and physical properties in vat photopolymerisation. Scientific Reports, 15, 12592.
  • Choudhari, C. M., & Patil, V. D. (2016). Product development and its comparative analysis by SLA, SLS and FDM rapid prototyping processes. IOP Conference Series: Materials Science and Engineering, 149, 012009.
  • Dhingra, A., Dhingra, S., Singh, A., Rathee, M., Attri, V., & Kaushik, A. (2025). Effect of modeling-optimization & significant process parameters of stereolithography (SLA) printing on part's quality. 2025 4th International Conference on Computational Modelling, Simulation and Optimization (ICCMSO), 448–455.
  • Golhin, A. P., Tonello, R., Frisvad, J. R., Grammatikos, S., & Strandlie, A. (2023). Surface roughness of as-printed polymers: A comprehensive review. The International Journal of Advanced Manufacturing Technology, 127, 987–1043.
  • Goracci, C., Bosoni, C., Marti, P., Scotti, N., Franchi, L., & Vichi, A. (2025). Influence of printing orientation on surface roughness and gloss of 3D printed resins for orthodontic devices. Materials, 18(3), 523.
  • Haldar, B. (2023). Enhancing dimensional accuracy in budget-friendly 3D printing through solid model geometry tuning and its use in rapid casting. Machines, 11(11), 1020.
  • Jiang, P., Ji, Z., Wang, X., & Zhou, F. (2020). Surface functionalization–a new functional dimension added to 3D printing. Journal of Materials Chemistry C, 8(36), 12380–12411.
  • Melchels, F. P. W., Feijen, J., & Grijpma, D. W. (2010). A review on stereolithography and its applications in biomedical engineering. Biomaterials, 31(24), 6121–6130.
  • Mukhangaliyeva, A., Dairabayeva, D., Perveen, A., & Talamona, D. (2023). Optimization of dimensional accuracy and surface roughness of SLA patterns and SLA-based IC components. Polymers, 15(20), 4038.
  • Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q., & Hui, D. (2018). Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Composites Part B: Engineering, 143, 172–196.
  • Pop, S. I., Dudescu, M., Mihali, S. G., Păcurar, M., & Bratu, D. C. (2022). Effects of disinfection and steam sterilization on the mechanical properties of 3D SLA- and DLP-printed surgical guides for orthodontic implant placement. Polymers, 14(10), 2107.
  • Pszczółkowski, B., & Zaborowska, M. (2025). Effect of layer exposure time in SLA-LCD printing on surface topography, hardness and chemical structure of UV-cured photopolymer. Lubricants, 13, 406.
  • Singh, S., Jain, A., Chaudhary, P., & Gupta, R. (2023). Optimization of dimensional accuracy and surface roughness in m-SLA using response surface methodology. Rapid Prototyping Journal, 29(6), 1324–1339.
  • Yoo, J. K., Hyun, N. K., & Do, Y. K. (2024). A study on effects of curing and machining conditions in post-processing of SLA additive manufactured polymer. Journal of Manufacturing Processes, 119, 511–519.

Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing

Yıl 2026, Cilt: 9 Sayı: 2, 845 - 853, 15.03.2026
https://doi.org/10.34248/bsengineering.1842733
https://izlik.org/JA35NB35RP

Öz

This study experimentally investigates the effects of printing parameters and post-curing on the surface roughness of photopolymer-based parts produced using the masked stereolithography (mSLA) method. Parameters such as layer thickness (0.02–0.04 mm), exposure time (3–5 s), and printing angle (0–45°) were determined using an L9 Taguchi orthogonal design, and both as-printed and post-cured samples were produced for each combination. Surface roughness was measured in areal (Sa) format using an optical profilometer, and the data were evaluated using analysis of variance (ANOVA) and SN ratios. The findings showed that surface roughness was mostly affected by layer thickness, followed by printing angle, while exposure time had a limited effect. The lowest Sa value was obtained with a layer thickness of 0.02 mm, an exposure time of 3 s, and a printing angle of 0°. Post-curing reduced surface roughness by 8–11% in all groups. However, the magnitude of this improvement depends on the initial surface irregularity. Consequently, it has been demonstrated that both printing and curing parameters should be optimized in applications requiring high surface quality.

Etik Beyan

Ethics committee approval was not required for this study because there was no study on animals or humans.

Kaynakça

  • Aati, S., Akram, Z., Shrestha, B., Patel, J., Shih, B., Shearston, K., & Fawzy, A. (2022). Effect of post-curing light exposure time on the physico–mechanical properties and cytotoxicity of 3D-printed denture base material. Dental Materials, 38(1), 57–67.
  • Abbasi, M., Váz, P., Silva, J., & Martins, P. (2025). Head-to-head evaluation of FDM and SLA in additive manufacturing: Performance, cost, and environmental perspectives. Applied Sciences, 15(4), 2245.
  • Albaşkara, M. (2025). 3D SLA fabrication and parametric optimization of electrically functional nickel–polymer composites. Polymers for Advanced Technologies, 36(1), e70368.
  • Albaşkara, M., & Türkyılmaz, S. (2024). Optimization of accuracy and surface roughness of 3D SLA printed materials with response surface method. International Journal of 3D Printing Technologies and Digital Industry, 7(3), 403–414.
  • Al-Dulaijan, Y. A., Alsulaimi, L., Alotaibi, R., Alboainain, A., Alalawi, H., Alshehri, S., Khan, S. Q., Alsaloum, M., AlRumaih, H. S., Alhumaidan, A. A., & Gad, M. M. (2022). Comparative evaluation of surface roughness and hardness of 3D printed resins. Materials, 15(19), 6822.
  • Ali, F., Kalva, S. N., & Koc, M. (2024). Advancements in 3D printing techniques for biomedical applications: A comprehensive review of materials consideration, post processing, applications, and challenges. Discover Materials, 4, 53.
  • Arefin, A. M. E., Khatri, N. R., Kulkarni, N., & Egan, P. F. (2021). Polymer 3D printing review: Materials, process, and design strategies for medical applications. Polymers, 13(9), 1499.
  • Azani, M.-R., & Hassanpour, A. (2024). UV-curable polymer nanocomposites: Material selection, formulations, and recent advances. Journal of Composites Science, 8(11), 441.
  • Baytur, S., & Diken Turksayar, A. A. (2025). Effects of post-polymerization conditions on color properties, surface roughness, and flexural strength of 3D-printed permanent resin material after thermal aging. Journal of Prosthodontics, 34, 298–307.
  • Biswas, A., Singh, A. K., & Das, D. (2024). Stereolithography-based polymer additive manufacturing process for microfluidics devices. In Advances in Additive Manufacturing (pp. 237–268). Wiley.
  • Cheadle, A., Maier, E., Palin, W., Tomson, P. L., Poologasundarampillai, G., & Hadis, M. A. (2025). The impact of modifying 3D printing parameters on mechanical strength and physical properties in vat photopolymerisation. Scientific Reports, 15, 12592.
  • Choudhari, C. M., & Patil, V. D. (2016). Product development and its comparative analysis by SLA, SLS and FDM rapid prototyping processes. IOP Conference Series: Materials Science and Engineering, 149, 012009.
  • Dhingra, A., Dhingra, S., Singh, A., Rathee, M., Attri, V., & Kaushik, A. (2025). Effect of modeling-optimization & significant process parameters of stereolithography (SLA) printing on part's quality. 2025 4th International Conference on Computational Modelling, Simulation and Optimization (ICCMSO), 448–455.
  • Golhin, A. P., Tonello, R., Frisvad, J. R., Grammatikos, S., & Strandlie, A. (2023). Surface roughness of as-printed polymers: A comprehensive review. The International Journal of Advanced Manufacturing Technology, 127, 987–1043.
  • Goracci, C., Bosoni, C., Marti, P., Scotti, N., Franchi, L., & Vichi, A. (2025). Influence of printing orientation on surface roughness and gloss of 3D printed resins for orthodontic devices. Materials, 18(3), 523.
  • Haldar, B. (2023). Enhancing dimensional accuracy in budget-friendly 3D printing through solid model geometry tuning and its use in rapid casting. Machines, 11(11), 1020.
  • Jiang, P., Ji, Z., Wang, X., & Zhou, F. (2020). Surface functionalization–a new functional dimension added to 3D printing. Journal of Materials Chemistry C, 8(36), 12380–12411.
  • Melchels, F. P. W., Feijen, J., & Grijpma, D. W. (2010). A review on stereolithography and its applications in biomedical engineering. Biomaterials, 31(24), 6121–6130.
  • Mukhangaliyeva, A., Dairabayeva, D., Perveen, A., & Talamona, D. (2023). Optimization of dimensional accuracy and surface roughness of SLA patterns and SLA-based IC components. Polymers, 15(20), 4038.
  • Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q., & Hui, D. (2018). Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Composites Part B: Engineering, 143, 172–196.
  • Pop, S. I., Dudescu, M., Mihali, S. G., Păcurar, M., & Bratu, D. C. (2022). Effects of disinfection and steam sterilization on the mechanical properties of 3D SLA- and DLP-printed surgical guides for orthodontic implant placement. Polymers, 14(10), 2107.
  • Pszczółkowski, B., & Zaborowska, M. (2025). Effect of layer exposure time in SLA-LCD printing on surface topography, hardness and chemical structure of UV-cured photopolymer. Lubricants, 13, 406.
  • Singh, S., Jain, A., Chaudhary, P., & Gupta, R. (2023). Optimization of dimensional accuracy and surface roughness in m-SLA using response surface methodology. Rapid Prototyping Journal, 29(6), 1324–1339.
  • Yoo, J. K., Hyun, N. K., & Do, Y. K. (2024). A study on effects of curing and machining conditions in post-processing of SLA additive manufactured polymer. Journal of Manufacturing Processes, 119, 511–519.
Toplam 24 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliğinde Optimizasyon Teknikleri, Malzeme Tasarım ve Davranışları, Malzeme Üretim Teknolojileri, Katmanlı Üretim
Bölüm Araştırma Makalesi
Yazarlar

Mehmet Albaşkara 0000-0001-9484-8368

Gönderilme Tarihi 24 Aralık 2025
Kabul Tarihi 21 Şubat 2026
Yayımlanma Tarihi 15 Mart 2026
DOI https://doi.org/10.34248/bsengineering.1842733
IZ https://izlik.org/JA35NB35RP
Yayımlandığı Sayı Yıl 2026 Cilt: 9 Sayı: 2

Kaynak Göster

APA Albaşkara, M. (2026). Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing. Black Sea Journal of Engineering and Science, 9(2), 845-853. https://doi.org/10.34248/bsengineering.1842733
AMA 1.Albaşkara M. Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing. BSJ Eng. Sci. 2026;9(2):845-853. doi:10.34248/bsengineering.1842733
Chicago Albaşkara, Mehmet. 2026. “Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing”. Black Sea Journal of Engineering and Science 9 (2): 845-53. https://doi.org/10.34248/bsengineering.1842733.
EndNote Albaşkara M (01 Mart 2026) Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing. Black Sea Journal of Engineering and Science 9 2 845–853.
IEEE [1]M. Albaşkara, “Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing”, BSJ Eng. Sci., c. 9, sy 2, ss. 845–853, Mar. 2026, doi: 10.34248/bsengineering.1842733.
ISNAD Albaşkara, Mehmet. “Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing”. Black Sea Journal of Engineering and Science 9/2 (01 Mart 2026): 845-853. https://doi.org/10.34248/bsengineering.1842733.
JAMA 1.Albaşkara M. Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing. BSJ Eng. Sci. 2026;9:845–853.
MLA Albaşkara, Mehmet. “Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing”. Black Sea Journal of Engineering and Science, c. 9, sy 2, Mart 2026, ss. 845-53, doi:10.34248/bsengineering.1842733.
Vancouver 1.Mehmet Albaşkara. Impact of Printing Parameters and Post-Curing on Surface Quality in mSLA 3D Printing. BSJ Eng. Sci. 01 Mart 2026;9(2):845-53. doi:10.34248/bsengineering.1842733

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