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Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli

Yıl 2021, Cilt 23, Sayı 68, 381 - 397, 24.05.2021
https://doi.org/10.21205/deufmd.2021236804

Öz

Bu çalışmada, geri dönüşüm sürecinde toplanan ürünlerin yeniden üretim yoluyla geri kazanımı esnasında yeniden üretim sürecine dahil olan ürünlerin bir kısmının kusurlu olabileceği durum için yeni bir envanter modeli geliştirilmiştir. Önerilen model, bilimsel yazında yer alan Dobos ve Richter (2004) geri dönüşüm envanter modelinin kusurlu üretim durumunu ele alan özel bir halidir. Model örnek bir uygulama problemi ile desteklenerek çözümlenmiştir. Ayrıca, marjinal geri alım oranı, kullanım oranı ve geri dönüşüm iyi kalite ürün oranı değerleri için birim zamandaki toplam maliyet, geri dönüşüm ve yeniden üretim parti büyüklüğüne göre değişim sonuçları için üç faktör üç seviye olacak şekilde bir tam faktöriyel L27 deney tasarım uygulaması gerçekleştirilmiştir. Sonuçta, geri dönüşüm sürecinde yeniden üretim işlemlerinin de belirli bir oranda kusurlu olmasının etkileri gösterilmiştir. Bunun yanı sıra modelin gelecek araştırması olarak geri dönüşüm envanter modelleri için araştırmacılar ve endüstri uygulayıcıları için araştırma boşlukları ve fırsatları gösterilmiştir.

Kaynakça

  • [1] G. Lafforgue and L. Rouge, "A dynamic model of recycling with endogenous technological breakthrough," Resource and Energy Economics, vol. 57, pp. 101-118, 2019.
  • [2] E. Akçalı and S. Cetinkaya, "Quantitative models for inventory and production planning in closed-loop supply chains," International Journal of Production Research, vol. 49, no. 8, pp. 2373-2407, 2011.
  • [3] M. Y. Jaber and A. M. A. El Saadany, "The production, remanufacture and waste disposal model with lost sales," International Journal of Production Economics, vol. 120, no. 1, pp. 115-124, 2009.
  • [4] B. K. Mawandiya, J. K. Jha and J. Thakkar, "Production-inventory model for two-echelon closed-loop supply chain with finite manufacturing and remanufacturing rates," International Journal of Systems Science: Operations & Logistics, vol. 4, no. 3, pp. 199-218, 2017.
  • [5] B. C. Giri and S. Sharma, "Optimal production policy for a closed-loop hybrid system with uncertain demand and return under supply disruption," Journal of Cleaner Production, vol. 112, pp. 2015-2028, 2016.
  • [6] I. Sonmez, "Geri Dönüşüm Ne Olmalı- Değerlendirme (In turkish)," Recycling Dergisi, vol. 88, pp. 58-60, 2015.
  • [7] "What is zero-waste?," [Online]. Available: http://zerowaste.gov.tr/en/zero-waste/what-is-zero-waste. [Accessed 27 11 2018].
  • [8] H. F.W., "How Many Parts to Make at Once, Factory,," The Magazine of Management, vol. 10, no. 2, pp. 135-152, 1913.
  • [9] T. E. W., "The Most Economical Production Lot," The Iron Age, vol. 101, pp. 1410-1412, 1918.
  • [10] A. E., "Inventory Management and Extensions: A Review of Economic Production Quantity Models," Anadolu University Journal of Social Sciences, vol. 15, no. 3, pp. 97-112, 2015.
  • [11] M. Rosenblatt and H. Lee, "Economic production cycles with imperfect production processes," IIE Transactions, vol. 18, no. 1, pp. 48-55, 1986.
  • [12] C. H. Kim and Y. Hong, "An Optimal Production Run Length in Deteriorating Production Processes," International Journal of Production Economics, vol. 58, pp. 183-189, 1999.
  • [13] K. J. Chung and K. L. Hou, "An optimal production run time with imperfect production processes and allowable shortages," Computers and Operations Research, vol. 30, pp. 483-490, 2003.
  • [14] M. K. Salameh and M. Y. Jaber, "Economic Production Quantity Model For Itemswith Imperfect Quality," International Journal of Production Economics, vol. 64, pp. 59-64, 2000.
  • [15] A. Eroglu and G. Ozdemir, "An economic order quantity model with defective items and shortages," International Journal of Production Economics, vol. 106, no. 2, pp. 544-549, 2007.
  • [16] S. S. Sana, "An Economic Production Lot Size Model in An Imperfect Production System," European Journal of Operational Research, vol. 201, pp. 158-170, 2010.
  • [17] W. H.-M., W.-T. Wang and P.-C. Yang, "A Production Quantity Model For Imperfect Items With Shortage And Screening Constraint," International Journal of Production Research, vol. 51, no. 6, pp. 1869-1884, 2013.
  • [18] J. Rezaei, "Economic order quantity and sampling inspection plans for imperfect items," Computers & Industrial Engineering, vol. 96, pp. 1-7, 2016.
  • [19] P. De Giovanni, "An optimal control model with defective products and goodwill damages," Annals of Operations Research, pp. 1-12, 2019.
  • [20] D. Schrady, "A Deterministic Inventory Model for Repairable Items," Naval Research Logistics, vol. 14, no. 3, pp. 391-398, 1967.
  • [21] S. Nahmias and H. Riviera, "A deterministic model for a repairable item inventory system with a finite repair rate," International Journal of Production Research, vol. 17, no. 3, pp. 215-221, 1979.
  • [22] K. Richter, "Pure and Mixed Strategies for The EOQ Repair and Waste Disposal Problem," OR Spectrum, vol. 19, no. 2, pp. 123-129, 1997.
  • [23] P. A. Hayek and M. K. Salameh, "Production Lot Sizing with the Reworking of Imperfect Quality Items Produced," Production Planning and Control, vol. 12, no. 6, pp. 584-590, 2001.
  • [24] W. M. Chan, R. N. Ibrahim and P. B. Lochert, "A new EPQ model: integrating lower pricing, rework and reject situations," Production Planning and Control, vol. 14, no. 7, pp. 588-595, 2003.
  • [25] I. Dobos and K. Richter, "A Production /Recycling Model With Stationary Demand And Return Rates," Central European Journal of Operations Research, vol. 11, no. 1, pp. 35-46, 2003.
  • [26] I. Dobos and K. Richter, "An extended production/recycling model with stationary demand and return rates," International Journal of Production Economics, vol. 90, no. 3, pp. 311-323, 2004.
  • [27] A. Eroğlu, A. Sütçü and H. Sulak, "An Economic Production Quantity Model with Random Defective Rate In Imperfect Production Processes," Journal of the Faculty of Engıneering and Architecture of Gazi Unıversity, vol. 23, no. 4, pp. 923-929, 2008.
  • [28] A. A. Taleizadeh, L. E. Cardenas-Barron and B. Mohammadi, "A Deterministic Multi Product Single Machine EPQ Model with Backordering, Scraped Products, Rework and Interruption in Manufacturing Process," International Journal of Production Economics, vol. 150, pp. 9-27, 2013.
  • [29] G. C. H. and M. Y. Jaber, "An Economic Production Quantity (EPQ) Model for a Customer-Domi-nated Supply Chain with Defective Items, Reworking and Scrap," International Journal of Services and Operations Management, vol. 14, no. 2, pp. 236-251, 2013.
  • [30] N. Kozlovskaya, N. Pakhomova and K. Richter, "Complete solution of the extended EOQ repair and waste disposal model with switching costs (No. 376)," European University Viadrina , Frankfurt (Oder), 2015.
  • [31] N. H. Shah, D. G. Patel and D. B. Shah, "EPQ model for returned/reworked inventories during imperfect production process under price-sensitive stock-dependent demand," Operational Research, vol. 18, no. 2, pp. 343-359, 2018.
  • [32] S. G. Koh, H. Hwang, K. I. Sohn and C. S. Ko, "An optimal ordering and recovery policy for reusable items. , 43(1-2), 59-73.," Computers & Industrial Engineering, vol. 43, no. 1-2, pp. 59-73, 2002.
  • [33] R. Teunter, "Lot-sizing for inventory systems with product recovery," Econometric Institute Report, vol. 28, pp. 1-16, 2003.
  • [34] M. Fleischmann and R. Kuik, "On optimal inventory control with independent stochastic item returns," European Journal of Operational Research, vol. 151, no. 1, pp. 25-37, 2003.
  • [35] D. W. Choi, H. Hwang and S. Koh, "A Generalized Ordering and Recovery Policy for Reusable Items," European Journal of Operational Research, vol. 182, p. 764–774, 2007.
  • [36] I. Konstantaras and K. Skouri, "Lot Sizing for a Single Product Recovery System with Variable Setup Numbers," European Journal of Operational Research, vol. 203, pp. 326-335, 2010.
  • [37] H. Hishamuddin, R. A. Sarker and D. Essam, "A disruption recovery model for a single stage production-inventory system," European Journal of Operational Research, vol. 222, no. 3, pp. 464-473, 2012.
  • [38] B. C. Giri and S. Sharma, "Optimizing a closed-loop supply chain with manufacturing defects and quality dependent return rate," Journal of Manufacturing Systems, vol. 35, pp. 92-111, 2015.
  • [39] N. Kozlovskaya, N. Pakhomova and K. Richter, "A general production and recovery EOQ model with stationary demand and return rates (No. 378). Discussion Paper.," European University Viadrina, Frankfurt (Oder), 2016.
  • [40] R. S. Marshall and R. D. Vierstra, "Autophagy: the master of bulk and selective recycling," Annual Review of Plant Biology, vol. 69, pp. 173-208, 2018.

A new inventory model for re-production with imperfect items in recycling process

Yıl 2021, Cilt 23, Sayı 68, 381 - 397, 24.05.2021
https://doi.org/10.21205/deufmd.2021236804

Öz

In this study, a new inventory model has been developed for the case that some of the products involved in the re-production process may be defective during the recovery process of the products collected via the recycling process. The proposed new model is a special case of Dobos and Richter (2004) recycling inventory model in the scientific literature dealing with the defective production situation. The model is solved by supporting wih a numerical instance. In addition, a full factorial L27 test design was performed with three levels for three factors for a total cost per unit time, change in recycling and reproduction by batch size for marginal buyback rate, utilization rate and recycling good quality product ratio values. As a result, the effects of some defect of re-production processes in the recycling process have been shown with the proposed inventory model. In addition, research gaps and opportunities for researchers and industry practitioners for recycling inventory models are shown as further research of the model.

Kaynakça

  • [1] G. Lafforgue and L. Rouge, "A dynamic model of recycling with endogenous technological breakthrough," Resource and Energy Economics, vol. 57, pp. 101-118, 2019.
  • [2] E. Akçalı and S. Cetinkaya, "Quantitative models for inventory and production planning in closed-loop supply chains," International Journal of Production Research, vol. 49, no. 8, pp. 2373-2407, 2011.
  • [3] M. Y. Jaber and A. M. A. El Saadany, "The production, remanufacture and waste disposal model with lost sales," International Journal of Production Economics, vol. 120, no. 1, pp. 115-124, 2009.
  • [4] B. K. Mawandiya, J. K. Jha and J. Thakkar, "Production-inventory model for two-echelon closed-loop supply chain with finite manufacturing and remanufacturing rates," International Journal of Systems Science: Operations & Logistics, vol. 4, no. 3, pp. 199-218, 2017.
  • [5] B. C. Giri and S. Sharma, "Optimal production policy for a closed-loop hybrid system with uncertain demand and return under supply disruption," Journal of Cleaner Production, vol. 112, pp. 2015-2028, 2016.
  • [6] I. Sonmez, "Geri Dönüşüm Ne Olmalı- Değerlendirme (In turkish)," Recycling Dergisi, vol. 88, pp. 58-60, 2015.
  • [7] "What is zero-waste?," [Online]. Available: http://zerowaste.gov.tr/en/zero-waste/what-is-zero-waste. [Accessed 27 11 2018].
  • [8] H. F.W., "How Many Parts to Make at Once, Factory,," The Magazine of Management, vol. 10, no. 2, pp. 135-152, 1913.
  • [9] T. E. W., "The Most Economical Production Lot," The Iron Age, vol. 101, pp. 1410-1412, 1918.
  • [10] A. E., "Inventory Management and Extensions: A Review of Economic Production Quantity Models," Anadolu University Journal of Social Sciences, vol. 15, no. 3, pp. 97-112, 2015.
  • [11] M. Rosenblatt and H. Lee, "Economic production cycles with imperfect production processes," IIE Transactions, vol. 18, no. 1, pp. 48-55, 1986.
  • [12] C. H. Kim and Y. Hong, "An Optimal Production Run Length in Deteriorating Production Processes," International Journal of Production Economics, vol. 58, pp. 183-189, 1999.
  • [13] K. J. Chung and K. L. Hou, "An optimal production run time with imperfect production processes and allowable shortages," Computers and Operations Research, vol. 30, pp. 483-490, 2003.
  • [14] M. K. Salameh and M. Y. Jaber, "Economic Production Quantity Model For Itemswith Imperfect Quality," International Journal of Production Economics, vol. 64, pp. 59-64, 2000.
  • [15] A. Eroglu and G. Ozdemir, "An economic order quantity model with defective items and shortages," International Journal of Production Economics, vol. 106, no. 2, pp. 544-549, 2007.
  • [16] S. S. Sana, "An Economic Production Lot Size Model in An Imperfect Production System," European Journal of Operational Research, vol. 201, pp. 158-170, 2010.
  • [17] W. H.-M., W.-T. Wang and P.-C. Yang, "A Production Quantity Model For Imperfect Items With Shortage And Screening Constraint," International Journal of Production Research, vol. 51, no. 6, pp. 1869-1884, 2013.
  • [18] J. Rezaei, "Economic order quantity and sampling inspection plans for imperfect items," Computers & Industrial Engineering, vol. 96, pp. 1-7, 2016.
  • [19] P. De Giovanni, "An optimal control model with defective products and goodwill damages," Annals of Operations Research, pp. 1-12, 2019.
  • [20] D. Schrady, "A Deterministic Inventory Model for Repairable Items," Naval Research Logistics, vol. 14, no. 3, pp. 391-398, 1967.
  • [21] S. Nahmias and H. Riviera, "A deterministic model for a repairable item inventory system with a finite repair rate," International Journal of Production Research, vol. 17, no. 3, pp. 215-221, 1979.
  • [22] K. Richter, "Pure and Mixed Strategies for The EOQ Repair and Waste Disposal Problem," OR Spectrum, vol. 19, no. 2, pp. 123-129, 1997.
  • [23] P. A. Hayek and M. K. Salameh, "Production Lot Sizing with the Reworking of Imperfect Quality Items Produced," Production Planning and Control, vol. 12, no. 6, pp. 584-590, 2001.
  • [24] W. M. Chan, R. N. Ibrahim and P. B. Lochert, "A new EPQ model: integrating lower pricing, rework and reject situations," Production Planning and Control, vol. 14, no. 7, pp. 588-595, 2003.
  • [25] I. Dobos and K. Richter, "A Production /Recycling Model With Stationary Demand And Return Rates," Central European Journal of Operations Research, vol. 11, no. 1, pp. 35-46, 2003.
  • [26] I. Dobos and K. Richter, "An extended production/recycling model with stationary demand and return rates," International Journal of Production Economics, vol. 90, no. 3, pp. 311-323, 2004.
  • [27] A. Eroğlu, A. Sütçü and H. Sulak, "An Economic Production Quantity Model with Random Defective Rate In Imperfect Production Processes," Journal of the Faculty of Engıneering and Architecture of Gazi Unıversity, vol. 23, no. 4, pp. 923-929, 2008.
  • [28] A. A. Taleizadeh, L. E. Cardenas-Barron and B. Mohammadi, "A Deterministic Multi Product Single Machine EPQ Model with Backordering, Scraped Products, Rework and Interruption in Manufacturing Process," International Journal of Production Economics, vol. 150, pp. 9-27, 2013.
  • [29] G. C. H. and M. Y. Jaber, "An Economic Production Quantity (EPQ) Model for a Customer-Domi-nated Supply Chain with Defective Items, Reworking and Scrap," International Journal of Services and Operations Management, vol. 14, no. 2, pp. 236-251, 2013.
  • [30] N. Kozlovskaya, N. Pakhomova and K. Richter, "Complete solution of the extended EOQ repair and waste disposal model with switching costs (No. 376)," European University Viadrina , Frankfurt (Oder), 2015.
  • [31] N. H. Shah, D. G. Patel and D. B. Shah, "EPQ model for returned/reworked inventories during imperfect production process under price-sensitive stock-dependent demand," Operational Research, vol. 18, no. 2, pp. 343-359, 2018.
  • [32] S. G. Koh, H. Hwang, K. I. Sohn and C. S. Ko, "An optimal ordering and recovery policy for reusable items. , 43(1-2), 59-73.," Computers & Industrial Engineering, vol. 43, no. 1-2, pp. 59-73, 2002.
  • [33] R. Teunter, "Lot-sizing for inventory systems with product recovery," Econometric Institute Report, vol. 28, pp. 1-16, 2003.
  • [34] M. Fleischmann and R. Kuik, "On optimal inventory control with independent stochastic item returns," European Journal of Operational Research, vol. 151, no. 1, pp. 25-37, 2003.
  • [35] D. W. Choi, H. Hwang and S. Koh, "A Generalized Ordering and Recovery Policy for Reusable Items," European Journal of Operational Research, vol. 182, p. 764–774, 2007.
  • [36] I. Konstantaras and K. Skouri, "Lot Sizing for a Single Product Recovery System with Variable Setup Numbers," European Journal of Operational Research, vol. 203, pp. 326-335, 2010.
  • [37] H. Hishamuddin, R. A. Sarker and D. Essam, "A disruption recovery model for a single stage production-inventory system," European Journal of Operational Research, vol. 222, no. 3, pp. 464-473, 2012.
  • [38] B. C. Giri and S. Sharma, "Optimizing a closed-loop supply chain with manufacturing defects and quality dependent return rate," Journal of Manufacturing Systems, vol. 35, pp. 92-111, 2015.
  • [39] N. Kozlovskaya, N. Pakhomova and K. Richter, "A general production and recovery EOQ model with stationary demand and return rates (No. 378). Discussion Paper.," European University Viadrina, Frankfurt (Oder), 2016.
  • [40] R. S. Marshall and R. D. Vierstra, "Autophagy: the master of bulk and selective recycling," Annual Review of Plant Biology, vol. 69, pp. 173-208, 2018.

Ayrıntılar

Birincil Dil Türkçe
Konular Mühendislik
Bölüm Araştırma Makalesi
Yazarlar

Ramazan EROĞLU
SÜLEYMAN DEMİREL ÜNİVERSİTESİ, SOSYAL BİLİMLER ENSTİTÜSÜ, İŞLETME (YL)
0000-0001-5262-2707
Türkiye


Erdal AYDEMİR (Sorumlu Yazar)
Süleyman Demirel University
0000-0003-4834-725X
Türkiye

Yayımlanma Tarihi 24 Mayıs 2021
Yayınlandığı Sayı Yıl 2021, Cilt 23, Sayı 68

Kaynak Göster

Bibtex @araştırma makalesi { deumffmd714005, journal = {Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi}, issn = {1302-9304}, eissn = {2547-958X}, address = {DOKUZ EYLÜL ÜNİVERSİTESİ MÜHENDİSLİK FAKÜLTESİ TINAZTEPE YERLEŞKESİ 35390 BUCA/İZMİR}, publisher = {Dokuz Eylül Üniversitesi}, year = {2021}, volume = {23}, pages = {381 - 397}, doi = {10.21205/deufmd.2021236804}, title = {Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli}, key = {cite}, author = {Eroğlu, Ramazan and Aydemir, Erdal} }
APA Eroğlu, R. & Aydemir, E. (2021). Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli . Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi , 23 (68) , 381-397 . DOI: 10.21205/deufmd.2021236804
MLA Eroğlu, R. , Aydemir, E. "Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli" . Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi 23 (2021 ): 381-397 <https://dergipark.org.tr/tr/pub/deumffmd/issue/62048/714005>
Chicago Eroğlu, R. , Aydemir, E. "Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli". Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi 23 (2021 ): 381-397
RIS TY - JOUR T1 - Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli AU - Ramazan Eroğlu , Erdal Aydemir Y1 - 2021 PY - 2021 N1 - doi: 10.21205/deufmd.2021236804 DO - 10.21205/deufmd.2021236804 T2 - Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi JF - Journal JO - JOR SP - 381 EP - 397 VL - 23 IS - 68 SN - 1302-9304-2547-958X M3 - doi: 10.21205/deufmd.2021236804 UR - https://doi.org/10.21205/deufmd.2021236804 Y2 - 2021 ER -
EndNote %0 Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli %A Ramazan Eroğlu , Erdal Aydemir %T Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli %D 2021 %J Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi %P 1302-9304-2547-958X %V 23 %N 68 %R doi: 10.21205/deufmd.2021236804 %U 10.21205/deufmd.2021236804
ISNAD Eroğlu, Ramazan , Aydemir, Erdal . "Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli". Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi 23 / 68 (Mayıs 2021): 381-397 . https://doi.org/10.21205/deufmd.2021236804
AMA Eroğlu R. , Aydemir E. Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi. 2021; 23(68): 381-397.
Vancouver Eroğlu R. , Aydemir E. Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi. 2021; 23(68): 381-397.
IEEE R. Eroğlu ve E. Aydemir , "Geri dönüşüm sürecinde kusurlu yeniden üretim durumu için yeni bir envanter modeli", Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi, c. 23, sayı. 68, ss. 381-397, May. 2021, doi:10.21205/deufmd.2021236804