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INVESTIGATION OF THE SURFACE PROPERTIES OF HARDENED AND PVDCOATED DIN 115CRV3 STEEL FOR CUTTING TOOLS APPLICATION

Yıl 2013, Sayı: 032, 91 - 102, 31.12.2013

Öz

The use of cutting tools coated with ceramics is growing every year, and there is a need for highperformance and cheaper tools. In this study, an inexpensive cold work tool steel DIN 115CrV3 was hardened at different temperatures and was coated with physicalvapor deposition (PVD). The results show that the highest hardness value is obtained after quenching at 780°C. The ferrite and cementite phase transformed to martensite with a hardness of 820 HV. The rigid TiN layer (1883 HV) has been found to be thick with lower surface roughness compared with the CrN layer (1792 HV). The corrosion test performed on tools found that CrN coating had lower corrosion potential (−220 mV) than rivals. The findings suggest that ceramic coating was successfully performed on DIN 115CrV3 and tribological performance should be tested.

Kaynakça

  • [1] K.-D. Bouzakis, N. Michailidis, G. Skordaris et al., “Cutting with coated tools: Coating technologies, characterization methods and performance optimization,” CIRP Annals - Manufacturing Technology, vol. 61, no. 2, pp. 703-723, 2012.
  • [2] H. Klaasena, J. Kübarseppa, T. Roosaara et al., “Adhesive wear performance of hardmetals and cermets,” Wear, vol. 268, pp. 1122-1128, 2010.
  • [3] H. I. Malik, R. Mgaloblishvili, and B. Mills, “Effect of TiN coating thickness on performance of HSS cutting tools when machining free cutting steels ” Journal of Materials Science Letters, vol. 19, pp. 1779-1781., 2006.
  • [4] J. R. Davis, ASM specialty Handbook Tools Materials, New York: ASM International, 2004.
  • [5] A. Çakan, "AISI 1070 Çeliğinden üretilen işlemsiz, yüzey işlemli ve sert yüzey kaplamalı kesici takımların mekanik özelliklerinin, mikroyapı ve kesme performanslarının incelenmesi," p. 126, Elazığ: Fırat Üniversitesi, 2006.
  • [6] R. M’Saoubi, M.P.Johansson, and J.M.Andersson, “Wear mechanismsofPVD-coated PCBN cutting tools,” Wear, vol. 302, pp. 1219-1229, 2013.
  • [7] R. Dabrowski, E. Rozniata, and R. Dziurka, “The microstructures and hardness analysis of a new hypereutectoid Mn-Cr-Mo-V steel,” Archives of Metallurgy and Materials, vol. 58, no. 2, pp. 563-568, 2013.
  • [8] K. Jagielska-Wiaderek, “Depth-profiles of corrosion properties of carbonitrided aisi 405 steel ” Archives of Metallurgy and Materials, vol. 57, no. 2, pp. 637-642, 2012.
  • [9] J. A. Canteli, J. L. Cantero, N. C. Marin et al., “Cutting performance of TiCN–HSS cermet in dry machining,” Journal of Materials Processing Technology, vol. 210, no. 1, pp. 122-128, 2010.
  • [10] J. M. Cairney, S. G. Harris, P. R. Munroe et al., “Transmission electron microscopy of TiN and TiAlN thin films using speciemens prepared by focused ion beam milling,” Surface and Coatings Technology, vol. 183, no. 2-2, pp. 239-246, 2003.
  • [11] S. Ulrich, H. Holleck, H. Leiste et al., “Nano-scale, multi-functional coatings in the material system BC- N-H,” Surface and Coatings Technology, vol. 200, no. 10, pp. 7-13, 2005.
  • [12] G. S. Fox-Rabinovicha, G. C. Weatherly, D. S. Wilkinson et al., “The role of chromium in protective alumina scale formation during the oxidation of ternary TiAlCr alloys in air,” Intermetallics, vol. 12, no. 2, pp. 165-180, 2004.
  • [13] P. H. Steyer, A. Mege, D. Pech et al., “ Influence of the nanostructuration of PVD hard TiN-based films on the durability of coated steel,” Surface & Coatings Technology, vol. 202, no. 11, pp. 2268-2277, 2008
  • [14] K. Kadirgama, K. A. Abou-El-Hossein, M. M. Noor et al., “Tool life and wear mechnaism when machining Hastelloy C-22HS, Cutting performance of PVD-coated carbide and CBN tools in hard milling,” Wear, vol. 270, pp. 258-268, 2011.
  • [15] A. Cakan, V. Ozkaner, and M. M. Yildirim, “Quantifying Cutting and Wearing Behaviors of TiN and CrN coated AISI 1070 steel,” Sensors, vol. 8, pp. 6984-6998., 2008.
  • [16] S. C. Santos, W. F. Sales, F. C. D. Silva et al., “Tribological characterisation of PVD coatings for cutting tools,” Surface and Coatings Technology, vol. 184, no. 2-3, pp. 141-148, 2004.
  • [17] I. Dörfel, W. Österle, I. Urban et al., “Microstructural characterization of binary and teranry hard coating systmes for wear protection, Part I: Ti(CN)PACVD coatings,” Surface and Coatings Technology, vol. 111, no. 2-3, pp. 199-209, 1999.
  • [18] S. J. Bull, “Can scratch testing be used as a model for the abrasive wear of hard coatings?,” Wear, vol. 12, no. 233-235, pp. 421-423, 1999.
  • [19] J. C. A. Batista, M. C. Joseph, and C. Godoy, “ Micro-abrasion wear testing of PVD TiN coatings on untreated and plasma nitrided AISI H13 steel,” Wear, vol. 249, no. 10-11, pp. 971-979, 2001.
  • [20] K. D. Bouzakis, N. Michailidis, S. Hadjiyiannis et al., “ Improvement of PVD coated inserts cutting performance, through appropriate mechanical treatments of substrate and coating surface,” Surface and Coatings Technology, vol. 146-147, pp. 443-450, 2001.
  • [21] K. D. Bouzakis, G. Skordaris, S. Gerardis et al., “Ambient and elevated temperature properties of TiN, TiAlN and TiSiN PVD films and their impact on the cutting performance of coated carbide tools,” Surface & Coatings Technology, vol. 204, no. 6-7, pp. 1061-1065, 2009.
  • [22] E. Tarrés, G. Ramírez, Y. Gaillard et al., “Contact fatigue behavior of PVD-coated hardmetals,” International Journal of Refractory Metals & Hard Materials, vol. 27, no. 2, pp. 323-331, 2009.
  • [23] R. D. Torres, P. C. Soares, C. Schmitz et al., “Influence of the nitriding and TiAlN/TiN coating thickness on the sliding wear behavior of duplex treated AISI H13 steel,” Surface and Coatings Technology, vol. 205, no. 5, pp. 1381-1385, 2010.
  • [24] H. Moreno, J.C. Caicedo, C. Amaya et al., “Enhancement of surface mechanical properties by using TiN[BCN/BN]n/c-BN multilayer system,” Applied Surface Science, vol. 257, no. 3, pp. 1098-1104, 2010.
  • [25] F. Cai, Y. Qi, X. Huang et al., “Microstructure and Corrosion Behavior of CrN and CrSiCN Coating,” ASM International, vol. 19, pp. 721-727, 2010.
  • [26] B. Warcholinski, and A. Gilewicz, “Tribological properties of CrNx coatings, JAMME,” Journal of Achievements in Materials and Manufacturing Engineering, vol. 37, no. 2, pp. 498-504, 2009.
  • [27] J. L. Endrino, G. S. Fox-Rabinovich, and C. Gey, “Hard AlTiN, AlCrN PVD coatings for machining of austenitic stainless steel,” Surface&Coatings Technology, vol. 200, pp. 6840-6845, 2006.
  • [28] J. Eriksson, and M. Olsson, “Tribological testing of commercial CrN, (Ti,Al)N and CrC/C PVD coatings — Evaluation of galling and wear characteristics against different high strength steels,” Surface & Coatings Technology, vol. 205, pp. 4045-4051, 2011.
  • [29] L. Aihua, D. Jianxina, C. Haibinga et al., “Friction and wear properties of TiN, TiAlN, AlTiN and CrAlN PVD nitride coatings, International Journal of Refractory Metals and Hard ” Materials, vol. 31, pp. 82-88, 2012.

SERTLEŞTİRİLMİŞ VE PVD KAPLI DIN 115CrV3 ÇELİĞİNİN KESİCİ TAKIM UYGULAMALARI İÇİN YÜZEY ÖZELLİKLERİNİN ARAŞTIRILMASI

Yıl 2013, Sayı: 032, 91 - 102, 31.12.2013

Öz

Seramik ile kaplanmış kesici takımların kullanılması her yıl artmaktadır ve bu nedenle yüksek performanslı aynı zamanda ucuz kesici takımlara ihtiyaç vardır. Bu çalışmada, ucuz bir soğuk iş takımı olan DIN 115CrV3 çeliği farklı sıcaklıklarda sertleştirilmiş ve fiziksel buhar çöktürme (PVD) ile kaplanmıştır. Sonuçlar, 780 ° C de sertleştirme işlemi sonrası en yüksek sertlik değerinin elde edildiğini göstermektedir. Ferrit ve sementitfazı, sertliği 820 HV olan martenzitfazına dönüşmüştür. Sert olan TiN tabakanın (1883 HV), CrN tabakaya (1792 HV) göre yüzey pürüzlülüğü düşük ve kaplama kalınlığı büyüktür. Uygulanan korozyon testleri sonucunda CrN kaplamanın diğerlerine göre daha düşük korozyon potansiyeline (-220 mV) sahip olduğu bulunmuştur. Bulgular seramiklerin başarıyla DIN 115CrV3 çeliğine kaplandığını ve tribolojik performanslarının incelenmesi gerektiğini göstermektedir.

Kaynakça

  • [1] K.-D. Bouzakis, N. Michailidis, G. Skordaris et al., “Cutting with coated tools: Coating technologies, characterization methods and performance optimization,” CIRP Annals - Manufacturing Technology, vol. 61, no. 2, pp. 703-723, 2012.
  • [2] H. Klaasena, J. Kübarseppa, T. Roosaara et al., “Adhesive wear performance of hardmetals and cermets,” Wear, vol. 268, pp. 1122-1128, 2010.
  • [3] H. I. Malik, R. Mgaloblishvili, and B. Mills, “Effect of TiN coating thickness on performance of HSS cutting tools when machining free cutting steels ” Journal of Materials Science Letters, vol. 19, pp. 1779-1781., 2006.
  • [4] J. R. Davis, ASM specialty Handbook Tools Materials, New York: ASM International, 2004.
  • [5] A. Çakan, "AISI 1070 Çeliğinden üretilen işlemsiz, yüzey işlemli ve sert yüzey kaplamalı kesici takımların mekanik özelliklerinin, mikroyapı ve kesme performanslarının incelenmesi," p. 126, Elazığ: Fırat Üniversitesi, 2006.
  • [6] R. M’Saoubi, M.P.Johansson, and J.M.Andersson, “Wear mechanismsofPVD-coated PCBN cutting tools,” Wear, vol. 302, pp. 1219-1229, 2013.
  • [7] R. Dabrowski, E. Rozniata, and R. Dziurka, “The microstructures and hardness analysis of a new hypereutectoid Mn-Cr-Mo-V steel,” Archives of Metallurgy and Materials, vol. 58, no. 2, pp. 563-568, 2013.
  • [8] K. Jagielska-Wiaderek, “Depth-profiles of corrosion properties of carbonitrided aisi 405 steel ” Archives of Metallurgy and Materials, vol. 57, no. 2, pp. 637-642, 2012.
  • [9] J. A. Canteli, J. L. Cantero, N. C. Marin et al., “Cutting performance of TiCN–HSS cermet in dry machining,” Journal of Materials Processing Technology, vol. 210, no. 1, pp. 122-128, 2010.
  • [10] J. M. Cairney, S. G. Harris, P. R. Munroe et al., “Transmission electron microscopy of TiN and TiAlN thin films using speciemens prepared by focused ion beam milling,” Surface and Coatings Technology, vol. 183, no. 2-2, pp. 239-246, 2003.
  • [11] S. Ulrich, H. Holleck, H. Leiste et al., “Nano-scale, multi-functional coatings in the material system BC- N-H,” Surface and Coatings Technology, vol. 200, no. 10, pp. 7-13, 2005.
  • [12] G. S. Fox-Rabinovicha, G. C. Weatherly, D. S. Wilkinson et al., “The role of chromium in protective alumina scale formation during the oxidation of ternary TiAlCr alloys in air,” Intermetallics, vol. 12, no. 2, pp. 165-180, 2004.
  • [13] P. H. Steyer, A. Mege, D. Pech et al., “ Influence of the nanostructuration of PVD hard TiN-based films on the durability of coated steel,” Surface & Coatings Technology, vol. 202, no. 11, pp. 2268-2277, 2008
  • [14] K. Kadirgama, K. A. Abou-El-Hossein, M. M. Noor et al., “Tool life and wear mechnaism when machining Hastelloy C-22HS, Cutting performance of PVD-coated carbide and CBN tools in hard milling,” Wear, vol. 270, pp. 258-268, 2011.
  • [15] A. Cakan, V. Ozkaner, and M. M. Yildirim, “Quantifying Cutting and Wearing Behaviors of TiN and CrN coated AISI 1070 steel,” Sensors, vol. 8, pp. 6984-6998., 2008.
  • [16] S. C. Santos, W. F. Sales, F. C. D. Silva et al., “Tribological characterisation of PVD coatings for cutting tools,” Surface and Coatings Technology, vol. 184, no. 2-3, pp. 141-148, 2004.
  • [17] I. Dörfel, W. Österle, I. Urban et al., “Microstructural characterization of binary and teranry hard coating systmes for wear protection, Part I: Ti(CN)PACVD coatings,” Surface and Coatings Technology, vol. 111, no. 2-3, pp. 199-209, 1999.
  • [18] S. J. Bull, “Can scratch testing be used as a model for the abrasive wear of hard coatings?,” Wear, vol. 12, no. 233-235, pp. 421-423, 1999.
  • [19] J. C. A. Batista, M. C. Joseph, and C. Godoy, “ Micro-abrasion wear testing of PVD TiN coatings on untreated and plasma nitrided AISI H13 steel,” Wear, vol. 249, no. 10-11, pp. 971-979, 2001.
  • [20] K. D. Bouzakis, N. Michailidis, S. Hadjiyiannis et al., “ Improvement of PVD coated inserts cutting performance, through appropriate mechanical treatments of substrate and coating surface,” Surface and Coatings Technology, vol. 146-147, pp. 443-450, 2001.
  • [21] K. D. Bouzakis, G. Skordaris, S. Gerardis et al., “Ambient and elevated temperature properties of TiN, TiAlN and TiSiN PVD films and their impact on the cutting performance of coated carbide tools,” Surface & Coatings Technology, vol. 204, no. 6-7, pp. 1061-1065, 2009.
  • [22] E. Tarrés, G. Ramírez, Y. Gaillard et al., “Contact fatigue behavior of PVD-coated hardmetals,” International Journal of Refractory Metals & Hard Materials, vol. 27, no. 2, pp. 323-331, 2009.
  • [23] R. D. Torres, P. C. Soares, C. Schmitz et al., “Influence of the nitriding and TiAlN/TiN coating thickness on the sliding wear behavior of duplex treated AISI H13 steel,” Surface and Coatings Technology, vol. 205, no. 5, pp. 1381-1385, 2010.
  • [24] H. Moreno, J.C. Caicedo, C. Amaya et al., “Enhancement of surface mechanical properties by using TiN[BCN/BN]n/c-BN multilayer system,” Applied Surface Science, vol. 257, no. 3, pp. 1098-1104, 2010.
  • [25] F. Cai, Y. Qi, X. Huang et al., “Microstructure and Corrosion Behavior of CrN and CrSiCN Coating,” ASM International, vol. 19, pp. 721-727, 2010.
  • [26] B. Warcholinski, and A. Gilewicz, “Tribological properties of CrNx coatings, JAMME,” Journal of Achievements in Materials and Manufacturing Engineering, vol. 37, no. 2, pp. 498-504, 2009.
  • [27] J. L. Endrino, G. S. Fox-Rabinovich, and C. Gey, “Hard AlTiN, AlCrN PVD coatings for machining of austenitic stainless steel,” Surface&Coatings Technology, vol. 200, pp. 6840-6845, 2006.
  • [28] J. Eriksson, and M. Olsson, “Tribological testing of commercial CrN, (Ti,Al)N and CrC/C PVD coatings — Evaluation of galling and wear characteristics against different high strength steels,” Surface & Coatings Technology, vol. 205, pp. 4045-4051, 2011.
  • [29] L. Aihua, D. Jianxina, C. Haibinga et al., “Friction and wear properties of TiN, TiAlN, AlTiN and CrAlN PVD nitride coatings, International Journal of Refractory Metals and Hard ” Materials, vol. 31, pp. 82-88, 2012.
Toplam 29 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği
Bölüm Makaleler
Yazarlar

Mustafa Özgür Öteyaka Bu kişi benim

Muhammet Mustafa Yıldırım Bu kişi benim

Yayımlanma Tarihi 31 Aralık 2013
Yayımlandığı Sayı Yıl 2013 Sayı: 032

Kaynak Göster

APA Öteyaka, M. Ö., & Yıldırım, M. M. (2013). INVESTIGATION OF THE SURFACE PROPERTIES OF HARDENED AND PVDCOATED DIN 115CRV3 STEEL FOR CUTTING TOOLS APPLICATION. Journal of Science and Technology of Dumlupınar University(032), 91-102.