Investigation of Exhaust Valve Failure in Heavy â?? duty Diesel Engine
Abstract
The exhaust valves of a diesel engine are exposed to thermal and mechanical overstress which may be sources of valve failures. The exhaust valves usually fail as a result of different failure modes such as wearing, fatigue and corrosion. In order to describe these modes a failed exhaust valve which was belonged to a heavy-duty diesel engine is investigated. The investigation of the failure was carried out by using several experimental tests including optical emission spectroscopy, optical microscopy, scanning electron microscopy SEM and EDX. It was found that the carbon content of the material of the failed valve decreased. Angular titanium phases were found in microstructure of the material of the failed valve. Fuel-born vanadium and chromium carbide were detected on the surface of the valve. It was concluded that the valve was broken down before its expected service life.
Key Words: Failure; exhaust; valve; diesel; corrosion.
Keywords
References
- Wang, Y.S., Narasimhan, S., Larson, J.M., ‘‘Schaefer, S.K. Wear and wear mechanism simulation of heavy-duty engine intake valve and seat inserts’’, Journal of Materials Engineering and Performance, 7(1): 53-65 (1998).
- Zhao, Y.C., Yan, H.Z., ‘‘Experimental study on wear failure course of gas-valve/valve-seat in engine’’, J. Cent South Univ. Tecnol., 12(1): supp1. (1995).
- Lewis, R.D, Joyce, R.S., ‘‘Combating automotive engine valve recession’’, Tribology & Lubrication, 139c; Available from http//findarticles.com, (2003).
- Chun, K.J., Kim, J.H., Hong, J.S., ‘‘A study of exhaust valve and seat insert wear depending on cycle numbers’’, Wear, 263:1147–1157 (2007).
- Nanda, S.K., Roskilly A.P., ‘‘Exhaust valve failure under residual fuel operation’’, Journal of Marine Design and Operations, University of Newcastle Upon Tyne No B2, 23-28 (2003).
- Carley, L.,‘‘Valve Guide Repair Options’’, Engine Builder, http://www.enginebuildermag.com, (1996).
- Arifin, Y.M., Arai, M., ‘‘The effect of hot surface temperature on diesel fuel deposit formation’’, Fuel, (article in press.)(2009).
- Arifin, Y.M., Arai, M., ‘‘Deposition characteristics of diesel and bio-diesel fuels’’, Fuel, 88: 2163– 2170 (2009).
Details
Primary Language
English
Subjects
-
Journal Section
-
Publication Date
September 23, 2010
Submission Date
September 23, 2010
Acceptance Date
-
Published in Issue
Year 2010 Volume: 23 Number: 4