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DESIGN and ANALYSIS of OPTIMIZED QUADCOPTER TYPE DRONE STRUCTURE

Yıl 2025, Cilt: 1 Sayı: 1, 4 - 11, 02.02.2025

Öz

— In this study, a quadcopter structure-type drone was designed and developed, with all constituent parts and assembly models created using Computer Aided Design (CAD) tools. The thrust calculations were conducted for the purpose of selecting the most suitable components and creating the load sets in the engineering analysis and optimization processes. The electronic hardware (RGB camera, Raspberry Pi, brushless motors, motor drivers, flight and power distribution boards) was selected and integrated into the structure using appropriate mounting elements. Finite element analyses (FEA) were conducted to confirm the strength and stability of the system, and topology optimization was applied to decrease the weight and energy consumption of the system. A drone power analysis tool was designed for the purpose of calculating and comparing the energy consumption of non-optimized and optimized structures. When compared to existing literature, a useful drone power analysis tool was designed for the validation of the results of topology optimization studies with regard to aspects of energy consumption and power requirement. The tool has been developed as a GUI (graphical user interface), enabling researchers to consider their results and optimized structure outputs with the parameters of power requirements and energy consumption. FEA and power analyses results showed that an optimized new quadcopter type drone structure was designed and developed with 41% lightening and 20% less energy consumption.

Kaynakça

  • [1] S. M. Islam, "Drones on the Rise: Exploring the Current and Future Potential of UAVs.", 2023.arXiv preprint arXiv:2304.13702.
  • [2] M. Kahveci, N. Can “İnsansiz Hava Araçlari: Tarihçesi, Tanimi, Dünyada Ve Türkiye'deki Yasal Durumu”, Selçuk Üniversitesi Mühendislik, Bilim Ve Teknoloji Dergisi, 5(4),2017, 511-535.
  • [3] M. Hassanalian, A. Abdelkefi,, “Classifications, applications, and design challenges of drones: A review.” Progress in Aerospace sciences, 2017, 91, 99-131.
  • [4] M. H., Sabour, P. Jafary, S. Nematiyan. "Applications and classifications of unmanned aerial vehicles: A literature review with focus on multi-rotors." The Aeronautical Journal 127.1309, 2023: 466-490.
  • [5] J. Qu, Y. Dong, X. Gu, S. He, “Integrated frame topology optimization design of small quadrotor uav.” In Journal of Physics: Conference Series Vol. 2292, No. 1, p. 012016, 2022, IOP Publishing.
  • [6] H.S. Sucuoglu, I. Bogrekci, P. Demircioglu, O. Turhanlar, “Design & FEA and Multi Body System Analysis of Human Rescue Robot Arm”, Advanced Mechatronics Solutions Springer International Publishing, 2016, pp. 651-656, 2020.
  • [7] N. Demir, H.S. Sucuoglu, I. Bogrekci, P. Demircioglu, “Topology optimization of mobile transportation robot”, International Journal of 3D Printing Technologies and Digital Industry, 2021, 210-9.
  • [8] N. Demir, H.S. Sucuoglu, I. Bogrekci, P. Demircioglu, “Structural & dynamic analyses and simulation of mobile transportation robot”, International Journal of 3D Printing Technologies and Digital Industry, 2021, 5(3):pp.587-595, 2021.
  • [9] H. S. Sucuoglu,“Development of a robotic system with hybrid locomotion for both indoor and outdoor fire detection operations”, 2020.
  • [10] H. Yurdem, A. Degirmencioglu, E. Cakir, E. Gulsoylu, “Measurement of strains induced on a three-bottom moldboard plough under load and comparisons with finite element simulations, Measurement”, 2019,pp.594-602.
  • [11] J. H. Zhu, W. H. Zhang, L. Xia, “Topology optimization in aircraft and aerospace structures design, Archives of computational methods in engineering”, 2016,Vol. 23, pp. 595-622.
  • [12] L. A. Al-Haddad, A. A. Jaber, W. Giernacki, Z. H. Khan, K. M. Ali, M. A. Tawafik, A. J. Humaidi, “Quadcopter Unmanned Aerial Vehicle Structural Design Using an Integrated Approach of Topology Optimization and Additive Manufacturing”,2024 Designs, 8(3), 58.
  • [13] M. P. Bendsøe, N. Kikuchi, ” Generating optimal topologies in structural design using a homogenization method”, Computer methods in applied mechanics and engineering, 1988,71(2), 197-224.
  • [14] A. M. Leon, A. N. Rukavitsyn, S. F. Jatsun, “Topology optimization of a UAV airframe”, In 6 th International Conference on Industrial Engineering ICIE 2020,,2020, pp. 338-346.
  • [15] T. R. Costa,,M. P. Caldas, P. M. N. Araujo, E. C. Silva, “Topological Optimization applied towards the development of a small and lightweight MAV composite frame”.
  • [16] S. Sreeramoju, M. S. Rao, “Design and Analysis of Quad Copter Chassis Using Shape Optimization Technique”, International journal for research in applied science and engineering technology, 2023,11(3).
  • [17] S. H. Asif, K. Hasan, N. R. Dhar, “Topology optimization and 3D printing of a unibody quadcopter airframe”, In IOP Conference Series: Materials Science and Engineering Vol. 1305, No. 1, p. 012021, 2024, IOP Publishing.
  • [18] K. M. Ali, M. A. Tawafik, A. A. Jaber, “Quadcopter topology optimization based on impact analysis”, In AIP Conference Proceedings Vol. 2977, No. 1,2023, AIP Publishing.
  • [19] J. H. Zhu, W. H. Zhang, L. Xia, “Topology optimization in aircraft and aerospace structures design, Archives of computational methods in engineering”, 2016,Vol. 23, pp. 595-622.
  • [20] F. M. Özkal, H. Uysal, “General Aspects of Evolutionary Structural Optimization: A Review”, Pamukkale University Journal of Engineering Sciences, 2009, 15(3).
  • [21] A. Martinetti, M. Margaryan, L. Van Dongen, “Simulating mechanical stress on a micro Unmanned Aerial Vehicle (UAV) body frame for selecting maintenance actions”, Procedia manufacturing, 2018, 16, 61-66.

DESIGN and ANALYSIS of OPTIMIZED QUADCOPTER TYPE DRONE STRUCTURE

Yıl 2025, Cilt: 1 Sayı: 1, 4 - 11, 02.02.2025

Öz

— In this study, a quadcopter structure-type drone was designed and developed, with all constituent parts and assembly models created using Computer Aided Design (CAD) tools. The thrust calculations were conducted for the purpose of selecting the most suitable components and creating the load sets in the engineering analysis and optimization processes. The electronic hardware (RGB camera, Raspberry Pi, brushless motors, motor drivers, flight and power distribution boards) was selected and integrated into the structure using appropriate mounting elements. Finite element analyses (FEA) were conducted to confirm the strength and stability of the system, and topology optimization was applied to decrease the weight and energy consumption of the system. A drone power analysis tool was designed for the purpose of calculating and comparing the energy consumption of non-optimized and optimized structures. When compared to existing literature, a useful drone power analysis tool was designed for the validation of the results of topology optimization studies with regard to aspects of energy consumption and power requirement. The tool has been developed as a GUI (graphical user interface), enabling researchers to consider their results and optimized structure outputs with the parameters of power requirements and energy consumption. FEA and power analyses results showed that an optimized new quadcopter type drone structure was designed and developed with 41% lightening and 20% less energy consumption.

Kaynakça

  • [1] S. M. Islam, "Drones on the Rise: Exploring the Current and Future Potential of UAVs.", 2023.arXiv preprint arXiv:2304.13702.
  • [2] M. Kahveci, N. Can “İnsansiz Hava Araçlari: Tarihçesi, Tanimi, Dünyada Ve Türkiye'deki Yasal Durumu”, Selçuk Üniversitesi Mühendislik, Bilim Ve Teknoloji Dergisi, 5(4),2017, 511-535.
  • [3] M. Hassanalian, A. Abdelkefi,, “Classifications, applications, and design challenges of drones: A review.” Progress in Aerospace sciences, 2017, 91, 99-131.
  • [4] M. H., Sabour, P. Jafary, S. Nematiyan. "Applications and classifications of unmanned aerial vehicles: A literature review with focus on multi-rotors." The Aeronautical Journal 127.1309, 2023: 466-490.
  • [5] J. Qu, Y. Dong, X. Gu, S. He, “Integrated frame topology optimization design of small quadrotor uav.” In Journal of Physics: Conference Series Vol. 2292, No. 1, p. 012016, 2022, IOP Publishing.
  • [6] H.S. Sucuoglu, I. Bogrekci, P. Demircioglu, O. Turhanlar, “Design & FEA and Multi Body System Analysis of Human Rescue Robot Arm”, Advanced Mechatronics Solutions Springer International Publishing, 2016, pp. 651-656, 2020.
  • [7] N. Demir, H.S. Sucuoglu, I. Bogrekci, P. Demircioglu, “Topology optimization of mobile transportation robot”, International Journal of 3D Printing Technologies and Digital Industry, 2021, 210-9.
  • [8] N. Demir, H.S. Sucuoglu, I. Bogrekci, P. Demircioglu, “Structural & dynamic analyses and simulation of mobile transportation robot”, International Journal of 3D Printing Technologies and Digital Industry, 2021, 5(3):pp.587-595, 2021.
  • [9] H. S. Sucuoglu,“Development of a robotic system with hybrid locomotion for both indoor and outdoor fire detection operations”, 2020.
  • [10] H. Yurdem, A. Degirmencioglu, E. Cakir, E. Gulsoylu, “Measurement of strains induced on a three-bottom moldboard plough under load and comparisons with finite element simulations, Measurement”, 2019,pp.594-602.
  • [11] J. H. Zhu, W. H. Zhang, L. Xia, “Topology optimization in aircraft and aerospace structures design, Archives of computational methods in engineering”, 2016,Vol. 23, pp. 595-622.
  • [12] L. A. Al-Haddad, A. A. Jaber, W. Giernacki, Z. H. Khan, K. M. Ali, M. A. Tawafik, A. J. Humaidi, “Quadcopter Unmanned Aerial Vehicle Structural Design Using an Integrated Approach of Topology Optimization and Additive Manufacturing”,2024 Designs, 8(3), 58.
  • [13] M. P. Bendsøe, N. Kikuchi, ” Generating optimal topologies in structural design using a homogenization method”, Computer methods in applied mechanics and engineering, 1988,71(2), 197-224.
  • [14] A. M. Leon, A. N. Rukavitsyn, S. F. Jatsun, “Topology optimization of a UAV airframe”, In 6 th International Conference on Industrial Engineering ICIE 2020,,2020, pp. 338-346.
  • [15] T. R. Costa,,M. P. Caldas, P. M. N. Araujo, E. C. Silva, “Topological Optimization applied towards the development of a small and lightweight MAV composite frame”.
  • [16] S. Sreeramoju, M. S. Rao, “Design and Analysis of Quad Copter Chassis Using Shape Optimization Technique”, International journal for research in applied science and engineering technology, 2023,11(3).
  • [17] S. H. Asif, K. Hasan, N. R. Dhar, “Topology optimization and 3D printing of a unibody quadcopter airframe”, In IOP Conference Series: Materials Science and Engineering Vol. 1305, No. 1, p. 012021, 2024, IOP Publishing.
  • [18] K. M. Ali, M. A. Tawafik, A. A. Jaber, “Quadcopter topology optimization based on impact analysis”, In AIP Conference Proceedings Vol. 2977, No. 1,2023, AIP Publishing.
  • [19] J. H. Zhu, W. H. Zhang, L. Xia, “Topology optimization in aircraft and aerospace structures design, Archives of computational methods in engineering”, 2016,Vol. 23, pp. 595-622.
  • [20] F. M. Özkal, H. Uysal, “General Aspects of Evolutionary Structural Optimization: A Review”, Pamukkale University Journal of Engineering Sciences, 2009, 15(3).
  • [21] A. Martinetti, M. Margaryan, L. Van Dongen, “Simulating mechanical stress on a micro Unmanned Aerial Vehicle (UAV) body frame for selecting maintenance actions”, Procedia manufacturing, 2018, 16, 61-66.
Toplam 21 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mekatronik Donanım Tasarımı ve Mimarisi, Makine Mühendisliğinde Optimizasyon Teknikleri, Makine Tasarımı ve Makine Elemanları, Malzeme Tasarım ve Davranışları, Makine Mühendisliği (Diğer)
Bölüm Research Article
Yazarlar

Hilmi Saygın Sucuoğlu 0000-0002-2136-6015

Yayımlanma Tarihi 2 Şubat 2025
Gönderilme Tarihi 17 Ocak 2025
Kabul Tarihi 24 Ocak 2025
Yayımlandığı Sayı Yıl 2025 Cilt: 1 Sayı: 1

Kaynak Göster

APA Sucuoğlu, H. S. (2025). DESIGN and ANALYSIS of OPTIMIZED QUADCOPTER TYPE DRONE STRUCTURE. Innovative Approaches to Engineering Problems, 1(1), 4-11.