THE EVALUATION OF THE IMPACT OF INDUSTRIAL ENERGY CONVERSION APPLICATIONS ON ENERGY CONSUMPTION THROUGH CRITICAL ELEMENTS
Öz
Energy expenses and carbon emissions from energy production are increasing today due to rising energy demand. One of the sectors that uses the most energy is industrial facilities. Industrial plants are among the sectors with the highest energy needs. In these facilities, energy requirements are essential for maintaining operational and manufacturing activities. Within the scope of this study, the energy consumption of a steel pipe production facility is analyzed and classified. Investigations were carried out covering the years 2021, 2022 and 2023. High energy consumption elements within the facility were identified as a result of field measurements. The reasons for excess energy consumption in the identified production elements were revealed through further investigations. As a result, inefficiency and poor maintenance have become the primary causes of excessive energy use. The analyses indicated how the use of renewable energy sources, maintenance activities, and energy conversions would change energy consumption levels compared to the current situation. Numerical analyses have determined that energy transformation will increase energy efficiency, reduce carbon emissions, and lower energy costs. Through an analysis of current site conditions, this study offers a technical perspective on the energy demand challenge, aiming to quantify the consumption levels of critical production elements.
Anahtar Kelimeler
Energy efficiency Energy consumption Energy transformation Carbon emission
Kaynakça
- Aydın, M., "The role of energy efficiency in sustainable development: An evaluation of Turkey", Journal of Administrative Sciences, 14, 409–441, 2016.
- Branca, T.A., Fornai, B., Colla, V., Murri, M.M., Streppa, E. ve Schröder, A.J., "Current and future aspects of the digital transformation in the steel industry", Metals, 10, 1–23, 2020.
- Colla, V., Pietrosanti, C., Malfa, E. ve Peters, K., "How digitalization and machine learning can improve the energy efficiency and environmental impact of steel production", Matériaux & Techniques, 108, 502, 2020.
- Özil, E., Şişbot, S., Özpınar, A. ve Olgun, B., Electric Energy Technologies and Energy Efficiency, TESAB, İstanbul, 2012.
- Dincer, I. ve Rosen, M.A., "Energy, environment and sustainable development", Applied Energy, 64, 427–440, 1999.
- Sundaramoorthy, S., Kamath, D., Nimbalkar, S., Price, C., Wenning, T. ve Cresko, J., "Energy efficiency as a foundational technology pillar for industrial decarbonization", Sustainability, 15, 9487, 2023.
- Chen, Y., Rao, Z., Yuan, L. ve Meng, T., "Evaluation of energy saving and emission reduction in high-emission industries", Sustainability, 17, 3954, 2025.
- Keskin, T. ve Güven, A., "Energy efficiency in the world and in Turkey", 15th Report on Energy Efficiency in the World and Turkey, 2020.
- International Energy Agency, Energy Efficiency 2021, IEA, Paris, 2021.
- Bulut, A., "Studies on energy and material efficiency in Turkey", unpublished manuscript, 2023.
- Energy Institute, Variable Speed Drives: A Guide to Energy Saving in Motor-Driven Systems, Energy Institute, London, 2021.
- Kocabaş, C. ve Savaş, A.F., "Reducing energy losses of steam boilers caused by blowdown with using the FMEA method", Smart Science, 9, 70–79, 2021.
- Kılınç, G., Energy Efficiency Practices in Automotive Factories, M.S. Thesis, Kocaeli University, Institute of Science, Kocaeli, 2019.
- Gajdzik, B., "How steel mills transform into smart mills: Digital changes and development determinants in the steel industry", European Research Studies Journal, 25, 1–20, 2022.
- Kumar, D. ve Chakraborty, D., "Digital transformation & energy efficiency to enhance sustainability in Indian iron and steel industry: Empirical study of integrated steel plants, Steel Authority of India Limited", Panamerican Mathematical Journal, 35, 375–390, 2025.
- Yuan, Y., Na, H., Chen, C., Qiu, Z., Sun, J., Zhang, L., Du, T. ve Yang, Y., "Status, challenges, and prospects of energy efficiency improvement methods in steel production: A multi-perspective review", Energy, 304, 132047, 2024.
- ABB, Energy Efficiency in Iron and Steel Making – Reducing Energy Consumption, Costs and Emissions in the Iron and Steel Industry, ABB White Paper, 2022.
- Özmen, M.T., "Greenhouse gases–global warming and the Kyoto Protocol", Chamber of Civil Engineers Journal (İMO Dergisi), 453, 42–46, 2009.
- Andrijevskaja, J. ve Volkova, A., "Industrial energy use, efficiency, and savings: Methods for quantitative analysis", Energy Efficiency, 18, 76, 2025.
- Timur, A., "The importance of renewable energy resources in ensuring energy supply security", International Congress of Energy, Economy and Security (ENSCON’17), 2017.
- Wang, D.D., "Assessing road transport sustainability by combining environmental impacts and safety concerns", Transportation Research Part D: Transport and Environment, 77, 212–223, 2019.
- Rahman, M.M. ve Alam, K., "Impact of industrialization and non-renewable energy on environmental pollution in Australia: Do renewable energy and financial development play a mitigating role?", Renewable Energy, 195, 203–213, 2022.
- Kapp, S., Wang, C., McNelly, M. ve Romeiko, X., "A comprehensive analysis of the energy, economic, and environmental impacts of industrial variable frequency drives", Journal of Cleaner Production, 434, 140474, 2023.
- Salama, M.A.E., El-Naggar, N.M. ve Abu-Zaid, S., "Energy saving analysis for pump-motor set in water purification plant using variable speed drive", Scientific Reports, 14, 27728, 2024.
- Liu, Y., Shao, R., Ye, Q., Li, J., Sun, R. ve Zhai, Y., "Optimization of an industrial circulating water system based on process simulation and machine learning", Processes, 13, 332, 2025
- Republic of Turkey Ministry of Energy and Natural Resources, General Directorate of Renewable Energy (Ed.), Energy Efficiency Handbook in Compressed Air Systems, General Directorate Publications, Ankara, 2015.
- Vanek, F.M., Albright, L.D. ve Angenent, L.T., Energy Systems Engineering: Evaluation and Implementation, 3rd ed., McGraw-Hill Education, New York, 2016.
- International Electrotechnical Commission, IEC 60034-1: Rotating Electrical Machines – Part 1: Rating and Performance, IEC, 2017.
- Institute of Electrical and Electronics Engineers, IEEE Std 112-2017: Standard Test Procedure for Polyphase Induction Motors and Generators, IEEE, 2017.
- Republic of Turkey Ministry of Industry and Technology, Directorate General for Efficiency, Electric Motor Systems in Turkey: Current Status and Energy Efficiency Potential Assessment, 2017. [Online]. Available: https://www.sanayi.gov.tr/
KRİTİK ELEMANLAR ARACILIĞIYLA ENDÜSTRİYEL ENERJİ DÖNÜŞÜMÜ UYGULAMALARININ ENERJİ TÜKETİMİNE ETKİSİNİN DEĞERLENDİRİLMESİ
Öz
Enerji giderleri ve enerji üretiminden kaynaklanan karbon emisyonları, artan enerji talebi nedeniyle modern çağda artmaktadır. En çok enerji ihtiyacının olduğu sektörlerin başında sanayi tesisleri gelmektedir. Bu tesislerde enerji gereksinimi işletme ve imalat faaliyetlerini sürdürebilmek için şarttır. Bu çalışma kapsamında, bir çelik boru üretim tesisinin enerji tüketimi analiz edilip sınıflandırılmıştır. Endüstriyel tesis bünyesinde 2021, 2022 ve 2023 yıllarını kapsayacak şekilde incelemeler yapılmıştır. Tesis içerisindeki yüksek enerji tüketim elemanları saha ölçümleri sonucunda tespit edilmiştir. Tanımlanan üretim elemanlarında fazla enerji tüketiminin nedenleri daha ileri ölçümler ve değerlendirmelerle ortaya konulmuştur. Sonuç olarak, verimsizlik ve zayıf bakım, aşırı enerji kullanımının birincil nedenleri olarak ortaya çıkmıştır. Yapılan analizlerde yenilenebilir enerji kaynaklarının kullanımı, bakım faaliyetlerinin ve enerji dönüşümlerinin gerçekleştirilmesinin mevcut duruma kıyasla enerji tüketim miktarlarını nasıl değiştireceğini ifade edilmiştir. Sayısal analizlerde, enerji dönüşümlerinin enerji verimliliğini artıracağı, karbon emisyon değerlerini azaltacağı ve enerji maliyetlerini düşüreceği belirlenmiştir. Gerçekleştirilen çalışma ile günümüzün temel problemlerinden olan enerji gereksinimi sorununa güncel fiziksel değerlendirmeler açısından teknik bir inceleme sunularak kritik üretim elemanlarının sarfiyatları belirlenmiştir.
Anahtar Kelimeler
Enerji verimliliği Enerji tüketimi Enerji dönüşümü Karbon emisyonu
Kaynakça
- Aydın, M., "The role of energy efficiency in sustainable development: An evaluation of Turkey", Journal of Administrative Sciences, 14, 409–441, 2016.
- Branca, T.A., Fornai, B., Colla, V., Murri, M.M., Streppa, E. ve Schröder, A.J., "Current and future aspects of the digital transformation in the steel industry", Metals, 10, 1–23, 2020.
- Colla, V., Pietrosanti, C., Malfa, E. ve Peters, K., "How digitalization and machine learning can improve the energy efficiency and environmental impact of steel production", Matériaux & Techniques, 108, 502, 2020.
- Özil, E., Şişbot, S., Özpınar, A. ve Olgun, B., Electric Energy Technologies and Energy Efficiency, TESAB, İstanbul, 2012.
- Dincer, I. ve Rosen, M.A., "Energy, environment and sustainable development", Applied Energy, 64, 427–440, 1999.
- Sundaramoorthy, S., Kamath, D., Nimbalkar, S., Price, C., Wenning, T. ve Cresko, J., "Energy efficiency as a foundational technology pillar for industrial decarbonization", Sustainability, 15, 9487, 2023.
- Chen, Y., Rao, Z., Yuan, L. ve Meng, T., "Evaluation of energy saving and emission reduction in high-emission industries", Sustainability, 17, 3954, 2025.
- Keskin, T. ve Güven, A., "Energy efficiency in the world and in Turkey", 15th Report on Energy Efficiency in the World and Turkey, 2020.
- International Energy Agency, Energy Efficiency 2021, IEA, Paris, 2021.
- Bulut, A., "Studies on energy and material efficiency in Turkey", unpublished manuscript, 2023.
- Energy Institute, Variable Speed Drives: A Guide to Energy Saving in Motor-Driven Systems, Energy Institute, London, 2021.
- Kocabaş, C. ve Savaş, A.F., "Reducing energy losses of steam boilers caused by blowdown with using the FMEA method", Smart Science, 9, 70–79, 2021.
- Kılınç, G., Energy Efficiency Practices in Automotive Factories, M.S. Thesis, Kocaeli University, Institute of Science, Kocaeli, 2019.
- Gajdzik, B., "How steel mills transform into smart mills: Digital changes and development determinants in the steel industry", European Research Studies Journal, 25, 1–20, 2022.
- Kumar, D. ve Chakraborty, D., "Digital transformation & energy efficiency to enhance sustainability in Indian iron and steel industry: Empirical study of integrated steel plants, Steel Authority of India Limited", Panamerican Mathematical Journal, 35, 375–390, 2025.
- Yuan, Y., Na, H., Chen, C., Qiu, Z., Sun, J., Zhang, L., Du, T. ve Yang, Y., "Status, challenges, and prospects of energy efficiency improvement methods in steel production: A multi-perspective review", Energy, 304, 132047, 2024.
- ABB, Energy Efficiency in Iron and Steel Making – Reducing Energy Consumption, Costs and Emissions in the Iron and Steel Industry, ABB White Paper, 2022.
- Özmen, M.T., "Greenhouse gases–global warming and the Kyoto Protocol", Chamber of Civil Engineers Journal (İMO Dergisi), 453, 42–46, 2009.
- Andrijevskaja, J. ve Volkova, A., "Industrial energy use, efficiency, and savings: Methods for quantitative analysis", Energy Efficiency, 18, 76, 2025.
- Timur, A., "The importance of renewable energy resources in ensuring energy supply security", International Congress of Energy, Economy and Security (ENSCON’17), 2017.
- Wang, D.D., "Assessing road transport sustainability by combining environmental impacts and safety concerns", Transportation Research Part D: Transport and Environment, 77, 212–223, 2019.
- Rahman, M.M. ve Alam, K., "Impact of industrialization and non-renewable energy on environmental pollution in Australia: Do renewable energy and financial development play a mitigating role?", Renewable Energy, 195, 203–213, 2022.
- Kapp, S., Wang, C., McNelly, M. ve Romeiko, X., "A comprehensive analysis of the energy, economic, and environmental impacts of industrial variable frequency drives", Journal of Cleaner Production, 434, 140474, 2023.
- Salama, M.A.E., El-Naggar, N.M. ve Abu-Zaid, S., "Energy saving analysis for pump-motor set in water purification plant using variable speed drive", Scientific Reports, 14, 27728, 2024.
- Liu, Y., Shao, R., Ye, Q., Li, J., Sun, R. ve Zhai, Y., "Optimization of an industrial circulating water system based on process simulation and machine learning", Processes, 13, 332, 2025
- Republic of Turkey Ministry of Energy and Natural Resources, General Directorate of Renewable Energy (Ed.), Energy Efficiency Handbook in Compressed Air Systems, General Directorate Publications, Ankara, 2015.
- Vanek, F.M., Albright, L.D. ve Angenent, L.T., Energy Systems Engineering: Evaluation and Implementation, 3rd ed., McGraw-Hill Education, New York, 2016.
- International Electrotechnical Commission, IEC 60034-1: Rotating Electrical Machines – Part 1: Rating and Performance, IEC, 2017.
- Institute of Electrical and Electronics Engineers, IEEE Std 112-2017: Standard Test Procedure for Polyphase Induction Motors and Generators, IEEE, 2017.
- Republic of Turkey Ministry of Industry and Technology, Directorate General for Efficiency, Electric Motor Systems in Turkey: Current Status and Energy Efficiency Potential Assessment, 2017. [Online]. Available: https://www.sanayi.gov.tr/
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Endüstri Mühendisliği, İmalat Yönetimi, Üretim ve Endüstri Mühendisliği (Diğer) |
| Bölüm | Araştırma Makalesi |
| Yazarlar | |
| Gönderilme Tarihi | 24 Temmuz 2025 |
| Kabul Tarihi | 23 Aralık 2025 |
| Yayımlanma Tarihi | 31 Aralık 2025 |
| Yayımlandığı Sayı | Yıl 2025 Cilt: 11 Sayı: 2 |
Kaynak Göster
