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Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys

Yıl 2024, Cilt: 28 Sayı: 3, 668 - 684, 30.06.2024
https://doi.org/10.16984/saufenbilder.1408939

Öz

In the study, the mechanical properties of aluminum alloys produced by the injection molding method, especially using Strontium and Titanium metals, were optimized without being subjected to cold forming. Mechanical tests were applied to the alloys produced by the high-pressure casting technique, and their strength, hardness, and microstructure were examined. Optical and SEM microscopy examinations investigated grain structures. Within the scope of the study, AlTi5B1 master alloy and AlSr10 master alloy were added to the pure AlSi10 (Fe) alloy in 5 different compositions. AlTi5B1 master alloy added to pure AlSi10(Fe) alloy significantly increased the hardness by reducing the grain size. Si modification took place with the addition of AlSr10 master alloy, and it was observed that the obtained weight ratios of 150ppm, 300ppm, and 450ppm Sr increased the hardness proportionally by 2.5 HB each. With the increase in Ti and Sr master alloys added, a significant increase was observed in tensile and yield strengths and % elongation rates. In the compression test, the percentage (%) deformation elongation, the reduction of the grain structure of the material by the added Ti and Sr elements, and the transformation of the eutectic silicon into a spherical structure absorbed the applied Fm force. This led to an increase in strength, and while the permanent deformation elongation decreased as the weight of Ti increased, it was observed that the permanent deformation elongation decreased proportionally with each added amount of 150 ppm Sr. The addition of the Ti element reduced the grain size by shrinking the α-Al dendrites, but it did not affect the eutectic Si.

Destekleyen Kurum

AYHAN METAL PRES DÖKÜM A.Ş / SAKARYA ÜNİVERSİTESİ - Laboratuvar İmkanları

Teşekkür

The author would like to thank Prof.Dr. Hatem AKBULUT for his contributions.

Kaynakça

  • [1] X. Wang, G. Zhao, L. Sun, Y. Wang, H. Li, “A strategy to promote formability, production efficiency and mechanical properties of al–mg–si alloy,” Journal of Materials Research and Technology, vol. 24, pp. 3853-3869, 2023.
  • [2] F. Zupanič, M. Steinacher, S. Žist, T. Bončina, “Microstructure, mechanical properties and fatigue behavior of a new high-strength aluminum alloy aa 6086”, Contents lists available at ScienceDirect, Journal of Alloys and Compounds, vol. 941, pp. 168-976, 2023.
  • [3] J. Kadkhodapour, S. Schmauder, F. Sajadi, “Quality analysis of additively manufactured,” Metals, Simulation Approaches, Processes, and Microstructure Properties, Chapter Nine, 1st Edition – November, vol. 30, pp. 886-9789, 2022.
  • [4] A. S. J. Al-Zubaydi, N. Gao, S. Wang, P. A. S. Reed, “Microstructural and hardness evolution of additively manufactured Al–Si–Cu alloy processed by highpressure torsion”, Metals & Corrosion, Journal of Materials Science, vol. 57, pp. 8956–8977, 2022.
  • [5] O. Altuntaş, “Enhancement of impact toughness properties of Al 7075 alloy via double aging heat treatment”, Gazi University Journal of Science Part C: Design and Technology, vol. 10, pp. 195-202, 2022.
  • [6] B. A. E. Haj, A. Hamadellah, A. Bouayad, C. E. Akili, “Review of grain refinement performance of aluminium cast alloys”, Journal of Metallurgy and Materials Engineering, vol. 29-2, pp. 1-15, 2023.
  • [7] B. Callegari, T. N. Lima, R. S. Coelho, “The ınfluence of alloying elements on the microstructure and properties of al-si-based casting alloys: a review”, Metals, vol. 13, pp. 1174, 2023.
  • [8] T. Bogdanoff, S. Seifeddine, A. K. Dahle, “The effect of si content on microstructure and mechanical properties of al-si alloy”, Metall. Ital., vol. 108, pp. 65–68, 2016.
  • [9] M. Emamy, B. Pourbahari, M. Mostafapour, “Significant grain refinement and enhanced mechanical properties of 6070 Al alloy via Ti/Sr addition and hot extrusion”, J. Ultrafine Grained Nanostruct Mater, vol. 53-2, pp. 190-203, 2020.
  • [10] J. Dong, J. Jiang, Y. Wang, M. Huang, Y. Liu, Y. Zhang, “Effect of Ti and Sr on the microstructure and mechanical properties of Al-12Si-4.5Cu-2Ni alloy”, Materials Letters, vol. 352, pp. 135129, 2023.
  • [11] J. Y. Lee, J. M. Lee, K. S. Son, J. I. Jang, Y. H. Cho, “A study on the interaction between a Sr modifier and an Al-5Ti-1B grain refiner in an Al-7Si-0.35Mg casting alloy”, Journal of Alloys and Compounds, vol. 938, pp. 168598, 2023.
  • [12] A. P. Hekimoğlu, M. Hacıosmanoğlu, M. Baki, “Effect of zinc additives at different rates on the structural, mechanical and tribological properties of EN AC-48100 (Al-17Si-4Cu-Mg) alloy”, Journal of the Faculty of Engineering and Architecture of Gazi University, vol. 35, pp. 1799-1814, 2020.
  • [13] B. Yalçın, R. Varol, “Determınatıon of wear performance and some mechanıcal propertıes of sıntered tıtanıum alloys”, Journal of the Faculty of Engineering and Architecture of Gazi University, vol: 24, pp. 63-72, 2009.
  • [14] J. M. Yu, N. Wanderka, A. Rack, R. Daudin, E. Boller, H. Markötter, J. Banhart, “Influence of ımpurities, strontium addition and cooling rate on microstructure evolution in Al-10Si-0.3Fe casting alloys”, Journal of Alloys and Compounds, vol. 766, pp. 818–827, 2018.
  • [15] Y. S. Lerner, N. R. Posinasetti, “Metal casting principles and techniques”, Editor: American Foundry Society, pp. 274, 2013.
  • [16] A. M. Samuel, H. W. Doty, S. F. H. Valtierra, F. H. Samuel, “Effect of grain refining and sr-modification ınteractions on the ımpact toughness of Al–Si–Mg cast alloys”, Materials and Design, vol. 56, pp. 264–273, 2014.
  • [17] R. Arslan, “Investigation of the effects of shallow-cryogenic and aging heat treatments applied to AA2024, AA6061, AA7075 Al alloys on microstructure, hardness and natural frequency properties”, Pamukkale University, Institute of Science, Department of Metallurgical and Materials Engineering, pp. 1-110, 2023.
  • [18] Z. Shi, R. He, Y. Chen, H. Yan, H. Song, C. Luo, Q. Nie, Z. Hu, “Microstructural evolution and strengthening mechanisms of a novel Al–11Si–3Cu alloy microalloyed with minor contents of Sr and Sc”, Contents lists available at ScienceDirect, Materials Science & Engineering A, Materials Science & Engineering A, vol. 853 pp. 143738, 2022.
  • [19] İ. Sapmaz, “Investigation of the effect of Sr additions in AlSi12(Fe) high pressure casting alloy on the microstructure and mechanical properties of the alloy”, Bursa Technical University, Institute of Science and Technology, pp. 1-99, 2021.
  • [20] S. H. Rodríguez, R. E. Goytia-Reyes, D. K. Dwivedi, V. H. Baltazar-Hernández, H. Flores-Zúñiga, M. J. Pérez-López, “On influence of Ti and Sr on microstructure, mechanical properties and quality, index of cast eutectic Al–Si–Mg alloy”, Contents lists available at ScienceDirect, Materials and Design, Materials and Design, vol. 32, pp. 1865–1871, 2011
Yıl 2024, Cilt: 28 Sayı: 3, 668 - 684, 30.06.2024
https://doi.org/10.16984/saufenbilder.1408939

Öz

Kaynakça

  • [1] X. Wang, G. Zhao, L. Sun, Y. Wang, H. Li, “A strategy to promote formability, production efficiency and mechanical properties of al–mg–si alloy,” Journal of Materials Research and Technology, vol. 24, pp. 3853-3869, 2023.
  • [2] F. Zupanič, M. Steinacher, S. Žist, T. Bončina, “Microstructure, mechanical properties and fatigue behavior of a new high-strength aluminum alloy aa 6086”, Contents lists available at ScienceDirect, Journal of Alloys and Compounds, vol. 941, pp. 168-976, 2023.
  • [3] J. Kadkhodapour, S. Schmauder, F. Sajadi, “Quality analysis of additively manufactured,” Metals, Simulation Approaches, Processes, and Microstructure Properties, Chapter Nine, 1st Edition – November, vol. 30, pp. 886-9789, 2022.
  • [4] A. S. J. Al-Zubaydi, N. Gao, S. Wang, P. A. S. Reed, “Microstructural and hardness evolution of additively manufactured Al–Si–Cu alloy processed by highpressure torsion”, Metals & Corrosion, Journal of Materials Science, vol. 57, pp. 8956–8977, 2022.
  • [5] O. Altuntaş, “Enhancement of impact toughness properties of Al 7075 alloy via double aging heat treatment”, Gazi University Journal of Science Part C: Design and Technology, vol. 10, pp. 195-202, 2022.
  • [6] B. A. E. Haj, A. Hamadellah, A. Bouayad, C. E. Akili, “Review of grain refinement performance of aluminium cast alloys”, Journal of Metallurgy and Materials Engineering, vol. 29-2, pp. 1-15, 2023.
  • [7] B. Callegari, T. N. Lima, R. S. Coelho, “The ınfluence of alloying elements on the microstructure and properties of al-si-based casting alloys: a review”, Metals, vol. 13, pp. 1174, 2023.
  • [8] T. Bogdanoff, S. Seifeddine, A. K. Dahle, “The effect of si content on microstructure and mechanical properties of al-si alloy”, Metall. Ital., vol. 108, pp. 65–68, 2016.
  • [9] M. Emamy, B. Pourbahari, M. Mostafapour, “Significant grain refinement and enhanced mechanical properties of 6070 Al alloy via Ti/Sr addition and hot extrusion”, J. Ultrafine Grained Nanostruct Mater, vol. 53-2, pp. 190-203, 2020.
  • [10] J. Dong, J. Jiang, Y. Wang, M. Huang, Y. Liu, Y. Zhang, “Effect of Ti and Sr on the microstructure and mechanical properties of Al-12Si-4.5Cu-2Ni alloy”, Materials Letters, vol. 352, pp. 135129, 2023.
  • [11] J. Y. Lee, J. M. Lee, K. S. Son, J. I. Jang, Y. H. Cho, “A study on the interaction between a Sr modifier and an Al-5Ti-1B grain refiner in an Al-7Si-0.35Mg casting alloy”, Journal of Alloys and Compounds, vol. 938, pp. 168598, 2023.
  • [12] A. P. Hekimoğlu, M. Hacıosmanoğlu, M. Baki, “Effect of zinc additives at different rates on the structural, mechanical and tribological properties of EN AC-48100 (Al-17Si-4Cu-Mg) alloy”, Journal of the Faculty of Engineering and Architecture of Gazi University, vol. 35, pp. 1799-1814, 2020.
  • [13] B. Yalçın, R. Varol, “Determınatıon of wear performance and some mechanıcal propertıes of sıntered tıtanıum alloys”, Journal of the Faculty of Engineering and Architecture of Gazi University, vol: 24, pp. 63-72, 2009.
  • [14] J. M. Yu, N. Wanderka, A. Rack, R. Daudin, E. Boller, H. Markötter, J. Banhart, “Influence of ımpurities, strontium addition and cooling rate on microstructure evolution in Al-10Si-0.3Fe casting alloys”, Journal of Alloys and Compounds, vol. 766, pp. 818–827, 2018.
  • [15] Y. S. Lerner, N. R. Posinasetti, “Metal casting principles and techniques”, Editor: American Foundry Society, pp. 274, 2013.
  • [16] A. M. Samuel, H. W. Doty, S. F. H. Valtierra, F. H. Samuel, “Effect of grain refining and sr-modification ınteractions on the ımpact toughness of Al–Si–Mg cast alloys”, Materials and Design, vol. 56, pp. 264–273, 2014.
  • [17] R. Arslan, “Investigation of the effects of shallow-cryogenic and aging heat treatments applied to AA2024, AA6061, AA7075 Al alloys on microstructure, hardness and natural frequency properties”, Pamukkale University, Institute of Science, Department of Metallurgical and Materials Engineering, pp. 1-110, 2023.
  • [18] Z. Shi, R. He, Y. Chen, H. Yan, H. Song, C. Luo, Q. Nie, Z. Hu, “Microstructural evolution and strengthening mechanisms of a novel Al–11Si–3Cu alloy microalloyed with minor contents of Sr and Sc”, Contents lists available at ScienceDirect, Materials Science & Engineering A, Materials Science & Engineering A, vol. 853 pp. 143738, 2022.
  • [19] İ. Sapmaz, “Investigation of the effect of Sr additions in AlSi12(Fe) high pressure casting alloy on the microstructure and mechanical properties of the alloy”, Bursa Technical University, Institute of Science and Technology, pp. 1-99, 2021.
  • [20] S. H. Rodríguez, R. E. Goytia-Reyes, D. K. Dwivedi, V. H. Baltazar-Hernández, H. Flores-Zúñiga, M. J. Pérez-López, “On influence of Ti and Sr on microstructure, mechanical properties and quality, index of cast eutectic Al–Si–Mg alloy”, Contents lists available at ScienceDirect, Materials and Design, Materials and Design, vol. 32, pp. 1865–1871, 2011
Toplam 20 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Mühendisliği (Diğer)
Bölüm Araştırma Makalesi
Yazarlar

Alpaslan Kılıçarslan 0009-0006-7116-5402

Hatem Akbulut 0000-0002-6299-136X

Erken Görünüm Tarihi 24 Haziran 2024
Yayımlanma Tarihi 30 Haziran 2024
Gönderilme Tarihi 23 Aralık 2023
Kabul Tarihi 13 Mayıs 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 28 Sayı: 3

Kaynak Göster

APA Kılıçarslan, A., & Akbulut, H. (2024). Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys. Sakarya University Journal of Science, 28(3), 668-684. https://doi.org/10.16984/saufenbilder.1408939
AMA Kılıçarslan A, Akbulut H. Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys. SAUJS. Haziran 2024;28(3):668-684. doi:10.16984/saufenbilder.1408939
Chicago Kılıçarslan, Alpaslan, ve Hatem Akbulut. “Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys”. Sakarya University Journal of Science 28, sy. 3 (Haziran 2024): 668-84. https://doi.org/10.16984/saufenbilder.1408939.
EndNote Kılıçarslan A, Akbulut H (01 Haziran 2024) Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys. Sakarya University Journal of Science 28 3 668–684.
IEEE A. Kılıçarslan ve H. Akbulut, “Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys”, SAUJS, c. 28, sy. 3, ss. 668–684, 2024, doi: 10.16984/saufenbilder.1408939.
ISNAD Kılıçarslan, Alpaslan - Akbulut, Hatem. “Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys”. Sakarya University Journal of Science 28/3 (Haziran 2024), 668-684. https://doi.org/10.16984/saufenbilder.1408939.
JAMA Kılıçarslan A, Akbulut H. Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys. SAUJS. 2024;28:668–684.
MLA Kılıçarslan, Alpaslan ve Hatem Akbulut. “Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys”. Sakarya University Journal of Science, c. 28, sy. 3, 2024, ss. 668-84, doi:10.16984/saufenbilder.1408939.
Vancouver Kılıçarslan A, Akbulut H. Investigation of Modifying Alloying Elements in High-Pressure Injection Casting Eutectic Al-Si Alloys. SAUJS. 2024;28(3):668-84.

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