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Investigation of Physical and Mechanical Properties of Ethylene Propylene Diene Monomer (EPDM) and Styrene Butadiene Rubber (SBR) with Sulfur and Peroxide Vulcanization

Yıl 2023, Cilt: 2 Sayı: 2, 131 - 137, 14.11.2023

Öz

In this study, Styrene Butadiene Rubber (SBR) and Ethylene Propylene Diene Monomer (EPDM) rubbers were produced by Sulfur and Peroxide vulcanization methods and their physical and mechanical properties were examined. EPDM and SBR were turned into dough using a 1,5-liter laboratory type mini bandury. The obtained materials was vulcanized in the press at 180 °C for 20 minutes, and test plates were obtained. Rheological and fluidity properties of EPDM and SBR rubbers were examined using pre-press rheometer (MDR) and Mooney viscosity tests. Tensile tests and permanent deformation tests were performed to determine mechanical properties and density and hardness tests were performed to determine physical properties. As a result of the study, CRI values increased by 52,2% for EPDM/P rubber and 2,8% for SBR/P rubber. While the Mooney density value of EPDM/P and EPDM/K rubbers did not change, it decreased by 16,7% of SBR/P rubber. Depending on the vulcanization type of EPDM rubber, the breaking strength and elongation at break increased, while the breaking elongation of SBR rubber decreased. While the compression set of EPDM/P rubber increased by 86,9%, the compression set of SBR/P rubber decreased by 78,1%.

Kaynakça

  • P. Rybinski, B. Syrek, A. Marzec, B. Szadkowski, M. Kusmierek, M. Sliwka-Kaszynska, U. Z. Mirkhodjaev, “Effects of basalt and carbon fillers on fire hazard, thermal, and mechanical properties of EPDM rubber composites,” Mater., vol. 14, no.18, 5245, Sept. 2021.
  • C. Zhang, J. Wu, F.Teng, B. Su, Y. Wang, H. Ao, “Theoretical and experimental characterization for macro-micro friction behaviors of EPDM rubber,” Polym. Test., vol. 99, 107213, July 2021.
  • A. A. Abdelsalam, W. S. Mohamed, G. Abd El-Naeem, S. H. El-Sabbagh, “Effect of the silane coupling agent on the physicomechanical properties of EPDM/SBR/AL2O3 rubber blend nanocomposites,” J. Thermoplast. Compos. Mater., vol. 36, no. 5, pp. 1811–1832, Feb. 2022.
  • J. Kruželák, M. Mikolajová, A. Kvasničáková, M. Džuganová, I. Chodák, J. Hronkovič, J. Preťo, I. Hudec, “Combined sulfur and peroxide vulcanization of filled and unfilled EPDM based rubber compounds,” Mater., vol. 16, no. 16, p. 5596, Aug. 2023.
  • N. P. R. Guntur, S. G. Yadav, S. Gopalan, “Effect of titanium carbide as a filler on the mechanical properties of styrene butadiene rubber,” Mater. Today: Proc., vol. 24, no. 2, pp. 1552–1560, 2020.
  • J. Zhang, W. Wang, Y. Wang, C. Qiu, C. Mao, S. Deng, W. Jian-Guo, “Effect of cross-linked structures on mechanical properties of styrene-butadiene rubber via molecular dynamics simulation,” Macromol. Theory Simul., vol. 31, no. 2, p. 2100054, Mar. 2022.
  • Y. Zou, J. He, Z. Tang, L. Zhu, F. Liu, “Structural and mechanical properties of styrene–butadiene rubber/silica composites with an interface modified in-situ using a novel hindered phenol antioxidant and its samarium complex”, Compos. Sci. Technol., vol. 188, 107984, Mar. 2020.
  • J. K. Ahmed, M.H. Al-Maamori, H. M. Ali, “Effect of nano silica on the mechanical properties of Styrene-butadiene rubber (SBR) composite,” Int. J. Mater. Sci. Appl., vol. 4 no. 2-1, pp. 15-20, 2015.
  • K. C. Baranwal, H. L. Stephens, “Basic Elastomer Technology,” Akron, OH, USA, Rubber Division, American Chemical Society, 2001.
  • E. M. Dannenberg, “The effects of surface chemical interactions on the properties of filler-reinforced rubbers,” Rubber Chem. Technol., vol. 48, no. 3, pp. 410-444, July 1975.
  • J. Kruželák, R. Sýkora, I. Hudec, “Sulphur and peroxide vulcanisation of rubber compounds-overview,” Chem. Pap., vol. 70, no. 12, pp. 1533-1555, Sept. 2016.
  • J. Kruzelak, R. Sykora, I. Hudec, “Influence of mixed sulfur/peroxide curing system and thermooxidative ageing on the properties of rubber magneticcomposites,” J. Polym. Res., vol. 22, no. 1, p. 636, 2015.
  • J. Kruzelak, A. Kvasnicakova, I. Hudec, “Peroxide curing systems applied for cross-linking of rubber compounds based on SBR”, Adv Ind Eng Polym Res., vol. 3, no. 3, pp. 120-128, July 2020.
  • J. Kruzelak, A. Kvasnicakov, R. Dosoudil, I. Hudec, J. Vilcakova, “Combined sulfur and peroxide curing systems applied in cross-linking of rubber magnets,” Polym. Polym. Compos., vol. 29, no. 8, pp. 1155–1166, Oct. 2021.
  • W. Naebpetch, B. Junhasavasdikul, A. Saetung, T. Tulyapitak, N. Nithi-Uthai, “Influence of accelerator/sulphur and co-agent/peroxide ratios in mixed vulcanisation systems on cure characteristics, mechanical properties and heat aging resistance of vulcanised SBR,” Plast. Rubber Compos., vol. 45, no. 10, pp. 436-444, Nov. 2016.
  • H. Shahrampour, A Motavalizadehkakhky, “The effects of sulfur curing systems (insoluble-rhombic) on physical and thermal properties of the matrix polymeric of styrene butadiene rubber,” Pet. Chem., vol. 57, no. 8, pp. 700-704, July 2017.
  • Y. Gao, Y. Xue, Z.G. Lu, Z. Wang, Q. Chen, N. Shi, F. Sun, “Self-accelerating decomposition temperature and quantitative structure-property relationship of organic peroxides”, Process Saf. Environ. Prot., vol. 94, pp. 322-328, March 2015.
  • Q. Lian, Y. Li, K. Li, J. Cheng, J, Zhang, “Insights into the vulcanization mechanism through a simple and facile approach to the sulfur cleavage behavior,” Macromolecules, vol. 50, no. 3, pp. 803–810, Feb. 2017.
  • J. Kruželák, H. K Kvasničáková, I. Hudec, “Influence of dicumyl peroxide and Type I and II coagents on cross-linking and physical–mechanical properties of rubber compounds based on NBR,” Plast. Rubber Compos., vol. 49, no. 7, pp. 307-320, Mar. 2020.
  • N. Thanh Liem, N. Huy Tung, N. P. Duy Linh, B.T. Phuc, N. T. Thuy, B. Chuong “Preparation and investigation of the mechanical and thermal properties of styrene butadiene rubber using dicumyl peroxide as curing agent,” JS: NST, vol. 36, no. 2, pp. 91-97, June 2020.
  • B. George, R. Alex, “Stable free radical assisted scorch control in peroxide vulcanization of EPDM,” Rubber Science, vol. 17, no. 1, pp. 135-145, 2014.
  • N. Torbati-Fard, M. H. R. Ghoreishy, G. Naderi, S. M. Hosseini, “Enhancement of mechanical properties of styrene-butadiene rubber composites by carbon black/silicone carbide hybrid filler networking,” Polym. Compos., vol. 43, no. 7, pp. 4255–4267, July 2022.
  • K. Deredas, N. Kepczak, M. Urbaniak, “Influence of doping with styrene-butadiene rubber on dynamic and mechanical properties of polymer concrete,” Compos. Struct., vol. 268, no. 5, p. 113998, July 2021.
  • V. Krmelova, L. Fusikova, J. Krmela, “Evaluation of effect of white fillers on selected properties of EPDM blend,” Procedia Eng., vol. 136, pp. 336-340, 2016.
  • A. M. Minnath, G. Unnikrishnan, E. Purushothaman, “Transport studies of thermoplastic polyurethane/natural rubber (TPU/NR) blends,“ J. Membr. Sci., vol. 379, no. 1-2, pp. 361-369, Sept. 2011.
  • K. A. J. Dijkhuis, J. W. M. Noordermeer, W. K. Dierkes, “The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM”, Eur. Polym. J., vol. 45, no. 11, pp. 3302-3312, Nov. 2009.
  • H. E. Mayasari, A. Yuniari, “Effect of vulcanization system and carbon black on mechanical and swelling properties of EPDM blends,” MKKP, vol. 32, no. 1, pp. 59-64, 2016.

Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi

Yıl 2023, Cilt: 2 Sayı: 2, 131 - 137, 14.11.2023

Öz

Bu çalışmada, Stiren Bütadien Kauçuğu (SBR) ve Etilen Propilen Dien Monomer (EPDM) kauçukların Kükürt ve Peroksit vulkanizayon yöntemleri ile üretilerek fiziksel ve mekanik özellikleri incelenmiştir. 1,5 lt’lik laboratuvar tipi mini banbury kullanılarak EPDM ve SBR hamur haline getirilmiştir. Elde edilen EPDM ve SBR hamurları preste 180 oC ve 20 dakika boyunca vulkanize edilerek test plakaları elde edilmiştir. Pres öncesi rehometri (MDR) ve Mooney viskozite testleri ile EPDM ve SBR hamurlarının reolojik ve akışkanlık özellikleri incelenmiştir. Mekanik özelliklerin belirlenmesi için çekme testi ve kalıcı deformasyon testi, fiziksel özelliklerin belirlenmesi için yoğunluk ve Shore A sertlik testleri yapılmıştır. Çalışma sonucunda, CRI değerleri EPDM/P kauçuğu için %52,2, SBR/P kauçuğu için %2,8 oranında artmıştır. EPDM/P ve EPDM/K kauçukların mooney viskozite değeri değişmezken SBR/P kauçuğunun ise %16,7 oranında artmıştır. EPDM kauçuğun vulkanizasyon türüne bağlı olarak kopma mukavemeti ve kopma uzaması artarken SBR kauçuğun azalmıştır. EPDM/P kauçuğunun kalıcı deformasyon oranı %86,9 oranında artarken SBR/P kauçuğunun kalıcı deformasyon oranı %78,1 oranında azalmıştır.

Kaynakça

  • P. Rybinski, B. Syrek, A. Marzec, B. Szadkowski, M. Kusmierek, M. Sliwka-Kaszynska, U. Z. Mirkhodjaev, “Effects of basalt and carbon fillers on fire hazard, thermal, and mechanical properties of EPDM rubber composites,” Mater., vol. 14, no.18, 5245, Sept. 2021.
  • C. Zhang, J. Wu, F.Teng, B. Su, Y. Wang, H. Ao, “Theoretical and experimental characterization for macro-micro friction behaviors of EPDM rubber,” Polym. Test., vol. 99, 107213, July 2021.
  • A. A. Abdelsalam, W. S. Mohamed, G. Abd El-Naeem, S. H. El-Sabbagh, “Effect of the silane coupling agent on the physicomechanical properties of EPDM/SBR/AL2O3 rubber blend nanocomposites,” J. Thermoplast. Compos. Mater., vol. 36, no. 5, pp. 1811–1832, Feb. 2022.
  • J. Kruželák, M. Mikolajová, A. Kvasničáková, M. Džuganová, I. Chodák, J. Hronkovič, J. Preťo, I. Hudec, “Combined sulfur and peroxide vulcanization of filled and unfilled EPDM based rubber compounds,” Mater., vol. 16, no. 16, p. 5596, Aug. 2023.
  • N. P. R. Guntur, S. G. Yadav, S. Gopalan, “Effect of titanium carbide as a filler on the mechanical properties of styrene butadiene rubber,” Mater. Today: Proc., vol. 24, no. 2, pp. 1552–1560, 2020.
  • J. Zhang, W. Wang, Y. Wang, C. Qiu, C. Mao, S. Deng, W. Jian-Guo, “Effect of cross-linked structures on mechanical properties of styrene-butadiene rubber via molecular dynamics simulation,” Macromol. Theory Simul., vol. 31, no. 2, p. 2100054, Mar. 2022.
  • Y. Zou, J. He, Z. Tang, L. Zhu, F. Liu, “Structural and mechanical properties of styrene–butadiene rubber/silica composites with an interface modified in-situ using a novel hindered phenol antioxidant and its samarium complex”, Compos. Sci. Technol., vol. 188, 107984, Mar. 2020.
  • J. K. Ahmed, M.H. Al-Maamori, H. M. Ali, “Effect of nano silica on the mechanical properties of Styrene-butadiene rubber (SBR) composite,” Int. J. Mater. Sci. Appl., vol. 4 no. 2-1, pp. 15-20, 2015.
  • K. C. Baranwal, H. L. Stephens, “Basic Elastomer Technology,” Akron, OH, USA, Rubber Division, American Chemical Society, 2001.
  • E. M. Dannenberg, “The effects of surface chemical interactions on the properties of filler-reinforced rubbers,” Rubber Chem. Technol., vol. 48, no. 3, pp. 410-444, July 1975.
  • J. Kruželák, R. Sýkora, I. Hudec, “Sulphur and peroxide vulcanisation of rubber compounds-overview,” Chem. Pap., vol. 70, no. 12, pp. 1533-1555, Sept. 2016.
  • J. Kruzelak, R. Sykora, I. Hudec, “Influence of mixed sulfur/peroxide curing system and thermooxidative ageing on the properties of rubber magneticcomposites,” J. Polym. Res., vol. 22, no. 1, p. 636, 2015.
  • J. Kruzelak, A. Kvasnicakova, I. Hudec, “Peroxide curing systems applied for cross-linking of rubber compounds based on SBR”, Adv Ind Eng Polym Res., vol. 3, no. 3, pp. 120-128, July 2020.
  • J. Kruzelak, A. Kvasnicakov, R. Dosoudil, I. Hudec, J. Vilcakova, “Combined sulfur and peroxide curing systems applied in cross-linking of rubber magnets,” Polym. Polym. Compos., vol. 29, no. 8, pp. 1155–1166, Oct. 2021.
  • W. Naebpetch, B. Junhasavasdikul, A. Saetung, T. Tulyapitak, N. Nithi-Uthai, “Influence of accelerator/sulphur and co-agent/peroxide ratios in mixed vulcanisation systems on cure characteristics, mechanical properties and heat aging resistance of vulcanised SBR,” Plast. Rubber Compos., vol. 45, no. 10, pp. 436-444, Nov. 2016.
  • H. Shahrampour, A Motavalizadehkakhky, “The effects of sulfur curing systems (insoluble-rhombic) on physical and thermal properties of the matrix polymeric of styrene butadiene rubber,” Pet. Chem., vol. 57, no. 8, pp. 700-704, July 2017.
  • Y. Gao, Y. Xue, Z.G. Lu, Z. Wang, Q. Chen, N. Shi, F. Sun, “Self-accelerating decomposition temperature and quantitative structure-property relationship of organic peroxides”, Process Saf. Environ. Prot., vol. 94, pp. 322-328, March 2015.
  • Q. Lian, Y. Li, K. Li, J. Cheng, J, Zhang, “Insights into the vulcanization mechanism through a simple and facile approach to the sulfur cleavage behavior,” Macromolecules, vol. 50, no. 3, pp. 803–810, Feb. 2017.
  • J. Kruželák, H. K Kvasničáková, I. Hudec, “Influence of dicumyl peroxide and Type I and II coagents on cross-linking and physical–mechanical properties of rubber compounds based on NBR,” Plast. Rubber Compos., vol. 49, no. 7, pp. 307-320, Mar. 2020.
  • N. Thanh Liem, N. Huy Tung, N. P. Duy Linh, B.T. Phuc, N. T. Thuy, B. Chuong “Preparation and investigation of the mechanical and thermal properties of styrene butadiene rubber using dicumyl peroxide as curing agent,” JS: NST, vol. 36, no. 2, pp. 91-97, June 2020.
  • B. George, R. Alex, “Stable free radical assisted scorch control in peroxide vulcanization of EPDM,” Rubber Science, vol. 17, no. 1, pp. 135-145, 2014.
  • N. Torbati-Fard, M. H. R. Ghoreishy, G. Naderi, S. M. Hosseini, “Enhancement of mechanical properties of styrene-butadiene rubber composites by carbon black/silicone carbide hybrid filler networking,” Polym. Compos., vol. 43, no. 7, pp. 4255–4267, July 2022.
  • K. Deredas, N. Kepczak, M. Urbaniak, “Influence of doping with styrene-butadiene rubber on dynamic and mechanical properties of polymer concrete,” Compos. Struct., vol. 268, no. 5, p. 113998, July 2021.
  • V. Krmelova, L. Fusikova, J. Krmela, “Evaluation of effect of white fillers on selected properties of EPDM blend,” Procedia Eng., vol. 136, pp. 336-340, 2016.
  • A. M. Minnath, G. Unnikrishnan, E. Purushothaman, “Transport studies of thermoplastic polyurethane/natural rubber (TPU/NR) blends,“ J. Membr. Sci., vol. 379, no. 1-2, pp. 361-369, Sept. 2011.
  • K. A. J. Dijkhuis, J. W. M. Noordermeer, W. K. Dierkes, “The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM”, Eur. Polym. J., vol. 45, no. 11, pp. 3302-3312, Nov. 2009.
  • H. E. Mayasari, A. Yuniari, “Effect of vulcanization system and carbon black on mechanical and swelling properties of EPDM blends,” MKKP, vol. 32, no. 1, pp. 59-64, 2016.
Toplam 27 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Malzeme Tasarım ve Davranışları, Polimerler ve Plastikler
Bölüm Araştırma Makalesi
Yazarlar

Ali Öteleş 0009-0002-2140-0292

İlker Köprü 0000-0002-0038-0635

Salih Hakan Yetgin 0000-0002-6068-9204

Yayımlanma Tarihi 14 Kasım 2023
Gönderilme Tarihi 17 Ekim 2023
Kabul Tarihi 31 Ekim 2023
Yayımlandığı Sayı Yıl 2023 Cilt: 2 Sayı: 2

Kaynak Göster

APA Öteleş, A., Köprü, İ., & Yetgin, S. H. (2023). Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi. Türk Mühendislik Araştırma Ve Eğitimi Dergisi, 2(2), 131-137.
AMA Öteleş A, Köprü İ, Yetgin SH. Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi. TMAED. Kasım 2023;2(2):131-137.
Chicago Öteleş, Ali, İlker Köprü, ve Salih Hakan Yetgin. “Etilen Propilen Dien Monomer (EPDM) Ve Stiren Bütadien (SBR) Kauçukların Kükürt Ve Peroksit Vulkanizayon Ile Fiziksel Ve Mekanik Özelliklerinin İncelenmesi”. Türk Mühendislik Araştırma Ve Eğitimi Dergisi 2, sy. 2 (Kasım 2023): 131-37.
EndNote Öteleş A, Köprü İ, Yetgin SH (01 Kasım 2023) Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi. Türk Mühendislik Araştırma ve Eğitimi Dergisi 2 2 131–137.
IEEE A. Öteleş, İ. Köprü, ve S. H. Yetgin, “Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi”, TMAED, c. 2, sy. 2, ss. 131–137, 2023.
ISNAD Öteleş, Ali vd. “Etilen Propilen Dien Monomer (EPDM) Ve Stiren Bütadien (SBR) Kauçukların Kükürt Ve Peroksit Vulkanizayon Ile Fiziksel Ve Mekanik Özelliklerinin İncelenmesi”. Türk Mühendislik Araştırma ve Eğitimi Dergisi 2/2 (Kasım 2023), 131-137.
JAMA Öteleş A, Köprü İ, Yetgin SH. Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi. TMAED. 2023;2:131–137.
MLA Öteleş, Ali vd. “Etilen Propilen Dien Monomer (EPDM) Ve Stiren Bütadien (SBR) Kauçukların Kükürt Ve Peroksit Vulkanizayon Ile Fiziksel Ve Mekanik Özelliklerinin İncelenmesi”. Türk Mühendislik Araştırma Ve Eğitimi Dergisi, c. 2, sy. 2, 2023, ss. 131-7.
Vancouver Öteleş A, Köprü İ, Yetgin SH. Etilen Propilen Dien Monomer (EPDM) ve Stiren Bütadien (SBR) Kauçukların Kükürt ve Peroksit Vulkanizayon ile Fiziksel ve Mekanik Özelliklerinin İncelenmesi. TMAED. 2023;2(2):131-7.