Araştırma Makalesi
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KOBİ’lerde Eş Zamanlı Mühendislik: Otomotiv Tedarikçi Sektöründe Bir Uygulama

Yıl 2018, Cilt: 10 Sayı: 2, 76 - 91, 29.06.2018
https://doi.org/10.29137/umagd.347896

Öz

Rekabetçi avantaj kazanmak isteyen firmalar kısa yaşam döngülerine ayak uydurarak yeni ürün geliştirmeyi hızlı, ucuz ve yüksek kalite ile gerçekleştirmek zorundadır. Klasik yaklaşımlarda ardışık tasarım iteratif problemlere yol açmaktadır. Bu sebeple büyük firmalar farklı bölümlerin birlikte çalışmasıyla katma değer oluşturmak için eş zamanlı mühendisliği uygulamaktadırlar. Ancak günümüzde üretim, hatta ürün geliştirme çoğunluğu KOBİ’lerden oluşan tedarik zincirine dağılmış durumdadır. KOBİ’ler gerek kümelenmelerde kendi ürünleri için birlikte çalışırken, gerekse büyük firmalara hizmet ve ürün tedarik ederken kıt kaynak, sınırlı kapasite ve KOBİ’lere özel yönlendirici metot eksikliği sebebi ile eş zamanlı mühendislik uygulamalarını gerçekleştirememektedir. Bu ihtiyaçtan yola çıkılarak, etkinleştirici bir yöntem olarak eş zamanlı mühendisliğin KOBİ’lerde uygulanması araştırılmış ve bütünleşmiş/ yenilikçi eş zamanlı mühendislik modeli geliştirilmiştir. Akabinde geliştirilen modelin Türkiye’de otomotiv sektöründe faaliyet gösteren bir KOBİ’de gerçekleştirilen uygulama örneği başarılı bir şekilde gösterilmiştir. 

Kaynakça

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Concurrent Engineering in SMEs: An Application in the Automotive Supplier Segment

Yıl 2018, Cilt: 10 Sayı: 2, 76 - 91, 29.06.2018
https://doi.org/10.29137/umagd.347896

Öz

Companies have to adopt short product life cycles and realize new product development with high quality in a fast and economic manner to gain competitive advantage. In classical approaches the sequential design logic causes iterative problems that large companies’ various departments gather and work together, applying concurrent engineering to achieve added value. However, production and even product development is distributed to the supply chain, which is mainly constituted by SMEs. There is mainly a lack of resources and capacities that SMEs cannot apply concurrent engineering, while they develop products across clusters or within supply chains. This problem is further intensified by the missing of a specific guide for concurrent engineering suitable for SMEs. Motivated with this need an Integrated/ Innovative Concurrent Engineering Model for SMEs was developed, which is further demonstrated successfully with an illustrative example made in a Turkish SME in the automotive sector.  

Kaynakça

  • Arnette, A. and Brewer, B., 2017. The influence of strategy and concurrent engineering on design for procurement. The International Journal of Logistics Management, 28(2), pp. 531-554.
  • ANSYS, 2007. Multiphysics simulation of the general purpose FEA and CFD software, Workshop material. [online] ansys.com.
  • Afonso, P. Nunes, M., Paisana, A. and Braga, A. 2008. The influence of time-to-market and target costing in the new product development success. International Journal of Production Economics, 115(2), pp. 559–568.
  • Auerbach, M., Imtiaz, A. and Hauge, J., 2006. Collaboration within tool and die making industry through open-source ERP solution with integrated CRM-functionalities, In: Technology Management Conference (ICE), 2006 IEEE International, 26-28 June 2006, Milan, Italy.
  • Bil, C. and Stjepandicb, J., 2016. Introduction to the special issue “Concurrent Engineering 2”. Journal of Aerospace Operations, 4(2015), pp. 1-4.
  • Blanchard, B.S., System Engineering Management. 3rd Edition, Hoboken, New Jersey: John Wiley and Sons, 2003.
  • Bopana, K.G. and Chon-Huat, G., 1997. A hierarchical system of performance measures for concurrent engineering. Concurrent Engineering: Research and Application, 5(2), pp. 137–143.
  • Braukhane, A., Maiwald, V., Martelo, A., Quantius, D. and Romberg, O., 2015. Be aware of the squad: lessons learnt from 50 concurrent engineering studies for space systems. In: 66th International Astronautical Congress, 11.-16. Oct. 2015, Jerusalem, Israel. IAC-15-D1.3.5x30104. 8 pages.
  • Brettel, M., Friederichsen, N., Keller, M. and Rosenberg, M., 2014. How virtualization, decentralization and network building change the manufacturing landscape: An industry 4.0 perspective. International Journal of Mechanical, Industrial Science and Engineering, 8(1), pp.37-44.
  • Buyukkeklik, A., Dumlu, H. and Evci, S., 2016. Measuring the Efficiency of Turkish SMEs: A Data Envelopment Analysis Approach. International Journal of Economics and Finance, 8(6), pp. 190-200.
  • CAMR, 2002. A Guide to Introducing Concurrent Engineering In Your Organization, [online] smartlink.net.au/library/concurrent.pdf.
  • Casanueva, C., Castro, I. and Galán, J.L., 2013. Informational networks and innovation in mature industrial clusters. Journal of Business Research, 66(5), pp. 603–613.
  • Canavesio, M.M. and Martinez, E., 2007. Enterprise modeling of a project-oriented fractal company for SMEs networking. Computers in Industry, pp. 794–813.
  • Cha, J. and Stjepandić, J., 2015. Introduction to the special issue “Concurrent Engineering”. Journal of Aerospace Operations, 3(3), pp.121-124.
  • Chan, L.K. and Wu, M.L., 2002. Quality function deployment: A literature review. European Journal of Operational Research, 143, pp. 463–497.
  • Chesbrough, H.W., Open innovation: the new imperative for creating and profiting from technology. Boston, Massachusetts: Harvard Business Press, 2006.
  • Clarke, E.M., Emerson, E.A. and Sistla, A.P., 1986. Automatic verification of finite-state concurrent systems using temporal logic specifications. ACM Transactions on Programming Languages and Systems (TOPLAS), 8(2), pp. 244-263.
  • Creese, R.C., Adithan, M. and Pabla, B.S. Estimating and Costing for the Metal Manufacturing Industries. 1st Edition, New York: Marcel Dekker, 1992.
  • Danilovic, M., Winroth, M., 2005. A tentative framework for analyzing integration in collaborative manufacturing network settings: a case study. Journal of Engineering and Technology Management, 22, pp. 141–158
  • Davis, J.M., Keys, L.K., Chen, I. J., 2004. Collaborative Engineering for Research and Development. In 13th International Conference on Management of Technology, the International Association for Management of Technology (IAMOT), Report Nr.: NASA/TM—2004-212965, [online] gltrs.grc.nasa.gov.
  • Dieter, G.E. and Schmidt, L.C., Engineering Design. 5th Edition. New York: McGraw-Hill, 2013.
  • DLR, 2016. Concurrent Engineering Facility (CEF) in Bremen. DLR Official Web Site, [online] dlr.de (CC-BY 3.0).
  • de Souza, V.M. and Borsato, M., 2016. Combining Stage-Gate™ model using Set-Based concurrent engineering and sustainable end-of-life principles in a product development assessment tool. Journal of Cleaner Production, 112, pp. 3222-3231.
  • DIP, 2007. DIP Project: D12.3 Report on Key Technology Issues in Current EAI, E-Business and Knowledge Management (Enterprise Collaboration with Semantic Web Services), Technical report.
  • Ebrahim, N.A., 2015. Virtual R&D Teams: A New Model for Product Development. International Journal of Innovation, 3(2), pp.01-27.
  • Eling, K. Langerak, F. and Griffin, A., 2013. A Stage-Wise Approach to Exploring Performance Effects of Cycle Time Reduction. Journal of Product Innovation Management, 30(4), pp. 626–641.
  • ESA, 2015. Concurrent Design Facility (CDF), ESA/ESTEC [online] esa.int/Our_Activities/Space_Engineering_Technology/CDF.
  • Fathianathan M. and Panchal, J.H., 2009. Incorporating design outsourcing decisions within the design of collaborative design processes. Computers in Industry, 60(6), pp. 392-402.
  • Ferronato, P., 2006. A Business modelling language (BML) for digital business ecosystem: the DBE project case. In: IEEE International Technology Management Conference (ICE), 26-28 June 2006, Milan, Italy.
  • Fine, C.H., Golany, B. and Naseraldin, H. (2005). Modeling tradeoffs in three-dimensional concurrent engineering: a goal programming approach. Journal of Operations Management, 23(3-4), pp. 389–403.
  • Foster, S.T., Managing Quality: An Integrative Approach. 2nd edition, N.J.: Prentice Hall, 2003.
  • Gall, P. and Burn, J., 2006. Measuring Value Creation in a Virtual Enterprise. In: Technology Management Conference (ICE), 2006 IEEE International, 26-28 June 2006, Milan, Italy.
  • Ganagambegai and Shanmugam, 2012. Managing Concurrent Engineering in Malaysian Small Medium Enterprises. Procedia - Social and Behavioral Sciences (57), pp. 119-125.
  • Gao, J.X., Manson, B.M., Kyratsis, P., 2000. Implementation of Concurrent Engineering in the Suppliers to the Automotive Industry”, Journal of Materials Processing Technology, 107, pp. 201-208.
  • Grant, K., Alefantos, T., Meyer, M. & Edgar D., 2013. Capturing and measuring technology based service innovation – A case analysis within theory and practice, International Journal of Information Management, 33, pp. 899– 905.
  • Gottschalk, P., Knowledge Management Systems: Value Shop Creation: Value Shop Creation. IGI Global, Hershey: Idea Group, 2006.
  • Hansen, M. T. and Birkinshaw, J., 2007. The innovation value chain. Harvard Business Review, 85(6), 121.
  • Haque, B., Pawar, K.S., Barson, R.J., 2000. Analysing organisational issues in concurrent new product development. International Journal of Production Economics 67(2), pp. 169-182.
  • Haque, B., Pawar, K.S. and Barson, R.J., 2003. The application of business process modelling to organizational analysis of concurrent engineering environments. Technovation, 23(2), pp. 147–162.
  • Hao, Q., Shen, W. and Zhang, Z., 2005. An autonomous agent development environment for engineering applications. Advanced Engineering Informatics, 19(2), pp. 123–134.
  • Hihn, J., Chattopadhyay, D. and Shishko, R., 2012. Risk identification and scoring in early-lifecycle concurrent engineering teams. Innovations in Systems and Software Engineering, 8(3), pp.213-221.
  • Ho, Y.C. and Lin, C.H., 2012. A QFD-and concurrent engineering-based outsourced product development methodology for ODM customers. Total Quality Management & Business Excellence, 23(10), pp.1153-1169.
  • Hull, F. and Collins, P., 2006. Pillars of Concurrency”, Concurrency 14(3).
  • Hull, F.M., 2004. Innovation strategy and the impact of a composite model of service product development on performance. Journal of Service Research, 7(2), pp.167-180.
  • Humphreys, P., Huang, G., Cadden, T. and McIvor, T., 2007. Integrating Design Metrics Within The Early Supplier Selection Process, Journal of Purchasing & Supply Management, 13(1), pp. 42-52.
  • IRC, 2009. SMEInnov8Gate Survey results. Survey report. [online] irc-anatolia.org.tr.
  • Iyer, R., Laplaca , P.J. and Sharma, A., 2006. Innovation and new product introductions in emerging markets: Strategic recommendations for the Indian market. Industrial Marketing Management, 35(3), pp. 373–382.
  • Izuchukwu, J., 1992. Architecture and Process: The Role of Integrated Systems in Concurrent Engineering. Industrial Management, 34(2), pp. 19-23.
  • Jian, G., Oriet, L., 2005. Understanding and Implementation of Concurrent Engineering. In: Technology Management Conference (ICE), 2005 IEEE International, 20-22 June 2005, Munich, Germany.
  • Johansen, K., Comstock, M. and Winroth, M., 2005. Coordination in collaborative manufacturing mega-networks: A case study. Journal of Engineering and Technology Management. 22(3), pp. 226–244.
  • Kaplan, R.S. and Norton, D.P., The Balanced Scorecard: Translating Strategy into Action. Boston, Massachusetts: Harvard Business Press, 1996.
  • Karlsson, M., Green Concurrent Engineering: a model for DFE Management Programs. PhD Dissertation, Sweden: Lund University, 2002.
  • Klingebiel, K., 2006. A Classification Framework for Automotive Build-to-Order Concepts. In: Technology Management Conference (ICE), 2006 IEEE International, 26-28 June 2006, Milan, Italy.
  • Koufteros, X.A., Vonderembse, M.A. and Doll, W.J., 2002. Integrated Product Development Practices and Competitive Capabilities: The Effects Of Uncertainty, Equivocality, And Platform Strategy. Journal of Operations Management 20(4), pp. 331–355.
  • Lin, J., Chai, K.H., Wong, Y.S. and Brombacher, A.C., 2007. A dynamic model for managing overlapped iterative product development. European Journal Operation Research, 185(1), pp. 378-392.
  • Lobo, M.X. and Jones, J.T., 2003. quality initiatives and business growth in australian manufacturing SMEs: An exploratory investigation. Flinders University School of Commerce Research Paper Series, 03-3.
  • Loeh, H., 2006. Project and product management in collaborative product innovation. In: Technology Management Conference (ICE), 2006 IEEE International, 26-28 June 2006, Milan, Italy.
  • Mandić, V., Erić, D., Adamović, D., Janjić, M., Jurković, Z., Babić, Ž. and Ćosić, P., 2012. Concurrent engineering based on virtual manufacturing. Tehnički vjesnik, 19(4), pp.885-892.
  • Mas, F., Menéndez, J.L., Oliva, M. and Ríos, J., 2013. Collaborative Engineering: An Airbus case study. Procedia Engineering, 63, pp. 336-345.
  • Millison, M.R., Raj, S.P. and Wilemon, D., 1992. A Survey of Major Approaches for Accelerating New Product Development. Journal of Product Innovation Management, 9(1), pp. 53–69.
  • Monell, D.W. and Piland, W.M., 2000. Aerospace Systems Design in NASA’s Collaborative Engineering Environment. Acta Astronautica, 47(2-9), pp. 255-264.
  • Nonaka, I., Toyama, R. & Konno, N., 2000. SECI, Ba and leadership: a unified model of dynamic knowledge creation. Long Range Planning, 33(1), pp. 5-34.
  • Ottosson, S.: “Dynamic product development — DPD”, Technovation, 24(3), pp. 207–217.
  • Parsaei, H.R. and Sullivan, W.G., Concurrent Engineering, Contemporary Issues and Modern Design Tools. Springer Science+Business Media Dordrecht, 1993.
  • Patel, H. Pettitt, M.and Wilson, J.R., 2012. Factors of collaborative working: A framework for a collaboration model. Applied Ergonomics, 43(1), pp. 1-26.
  • Pawar, K., Ratchev, S., Stach, R. and Weber, F., 2000. Concept and Model for a Concurrent Engineering Consulting Software System. In: 7th European Concurrent Engineering Conference (ECEC 2000). 17-19 April 2000, Leicester, UK.
  • Prasad, B., Concurrent Engineering Fundamentals (Vol. 1): Integrated Product and Process Organization. Englewood Cliffs, NJ: Prentice Hall, 1996.
  • Prasat, B., Concurrent Engineering Fundamentals (Vol. 2): Integrated Product Development. Englewood Cliffs, NJ: Prentice-Hall, 1997.
  • QFD Online, 2007. Traditional House of Quality Template. Free QFD Templates for Excel, version 2.0.346.0, [online] qfdonline.com.
  • Ricondo, I., Arrieta, J.A., Aranguren, N., 2006. NPD Risk Management: Proposed Implementation to Increase New Product Success. In: Technology Management Conference (ICE), 2006 IEEE International, 26-28 June 2006, Milan, Italy.
  • Roy, C.L., 2005. AIRBUS Practices For Maintainability And Human Simulation. Report, EDKMT1 - Ref. PR0500004, Issue 1, Movie Workshop, LAAS-CNRS.
  • Santoro, R. and Bifulco, A., 2006. The concurrent innovation paradigm for integrated product/service development. Technology Management Conference (ICE), 2006 IEEE International, 26-28 June 2006, Milan, Italy.
  • Sapuan, S.M. and Mansor, M.R., 2014. Concurrent engineering approach in the development of composite products: a review. Materials & Design, 58, pp.161-167.
  • Scanlan, J., Concurrent Engineering. Lecture Notes in Aerospace Design Southampton, UK: University of Southampton, 2006.
  • Schilli, B. and DAI, F., 2006. Collaborative life cycle management between suppliers and OEM. Computers in Industry 57(8-9), pp. 725–731.
  • SCPD, 2017. Homepage. Society of Concurrent Product Development. [Online] scpdnet.org/home.
  • Shamsuzzoha, A., Toscano, C., Carneiro, L.M., Kumar, V. and Helo, P., 2016. ICT-based solution approach for collaborative delivery of customised products. Production Planning & Control, 27(4), pp.280-298.
  • Singhry, H.B., Rahman, A.A. and Imm, N.S., 2016. Effect of advanced manufacturing technology, concurrent engineering of product design, and supply chain performance of manufacturing companies. The International Journal of Advanced Manufacturing Technology, 86(1), pp. 663–669.
  • Skalak, S., Implementing concurrent engineering in small companies. New York, US: CRC Press, 2002.
  • Song, M., Thieme, R.J., 2006. A cross-national investigation of the R&D–marketing interface in the product innovation process. Industrial Marketing Management, 35(3), pp. 308–322.
  • Stach, R., Bredehorst, B., Weber, F., Peters, O. and Müller, D.H., 2001. Applying CE-methods in small and medium sized enterprises. In Proceedings of the 7th International Conference on Concurrent Enterprising (ICE 2001), Bremen, Germany, 27-29 June 2001, pp. 385-394.
  • Stark, R. and Pförtner, A., 2015. Integrating ontology into PLM-tools to improve sustainable product development. CIRP Annals-Manufacturing Technology, 64(1), pp.157-160.
  • Starbek, M. and Grum, J., 2002. Concurrent Engineering in Small Companies. International Journal of Machine Tools & Manufacture, 42(3), pp. 417–426.
  • Stevens, R., 2015. Concurrent engineering methods and models for satellite concept design. In: Aerospace Conference, 2015 IEEE. 7-14 March 2015, Big Sky, MT, USA.
  • Tan, C.L. and Vonderembse, M.A., 2006. Mediating effects of computer-aided design usage: From concurrent engineering to product development performance. Journal of Operations Management 24(5), pp. 494–510.
  • Tidd, J., Bessant, J. and Pavitt, K., Managing Innovation: Integrating Technological, Market and Organizational Change. 3rd Edition, Chichester, West Sussex: John Wiley & Sons, 2005.
  • Ucler, C. and Vayvay, O., 2008. Collaborative Clusters: A Customer Focused Innovative Approach for Product Development. Lecture Notes in Engineering and Computer Science, 2171(1), pp. 1278-1283.
  • Ucler, C., Concurrent Engineering Methodology for SMEs and an Application. PhD Dissertation, Istanbul: Marmara University.
  • Ucler, C. and Vayvay, O., 2013. Incorporating engineering resources of SMEs for subsystems development using concurrent engineering and a case study in Turkey. In: 2013 IEEE International Technology Management Conference & 19th ICE Conference. 24-26 June 2013, The Hague, Netherlands.
  • Ucler, C., 2017. Brainstorming the cryoplane layout by using the iterative AHP-QFD-AHP approach. Aviation, 21(2), pp. 55-63.
  • Usher, J.M., 1996. Implementing Concurrent Engineering in Small Manufacturing Enterprises. Engineering Management Journal, 8(1), pp. 33-39.
  • Willaert, S.S., De Graaf, R. and Minderhoud, S., 1998. Collaborative engineering: A case study of Concurrent Engineering in a wider context. Journal of Engineering and Technology Management, 15(1), pp.87-109.
  • Winner, R.I., Pennell, J.P., Bertrand, H.E. and Slusarczuk, M.M., 1998. The Role of Concurrent Engineering in Weapons System Acquisition”, Technical Report, Institute for Defense Analysis. IDA Report Nr.: R-338, Accession Number: ADA203615, [online] //stinet.dtic.mil.
  • Wognum, N. and Trienekens, J., 2015. The System of Concurrent Engineering. In: Concurrent Engineering in the 21st Century: Foundations, Developments and Challenges, Springer International Publishing. pp. 21-49.
  • Yang, C., Chen, S.H., Shiau, J.Y., 2007. A DFX and concurrent engineering model for the establishment of a new department in a university. International Journal of Production Economics, 107(1), pp. 179–189.
Toplam 95 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Bölüm Makaleler
Yazarlar

Çağlar Üçler

Özalp Vayvay

Yayımlanma Tarihi 29 Haziran 2018
Gönderilme Tarihi 30 Ekim 2017
Yayımlandığı Sayı Yıl 2018 Cilt: 10 Sayı: 2

Kaynak Göster

APA Üçler, Ç., & Vayvay, Ö. (2018). KOBİ’lerde Eş Zamanlı Mühendislik: Otomotiv Tedarikçi Sektöründe Bir Uygulama. International Journal of Engineering Research and Development, 10(2), 76-91. https://doi.org/10.29137/umagd.347896
Tüm hakları saklıdır. Kırıkkale Üniversitesi, Mühendislik Fakültesi.