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DMLS YÖNTEMİYLE İMAL EDİLEN Ti6Al4V ALAŞIM ÖZELLİKLERİNE İŞLEM PARAMETRELERİNİN ETKİSİ

Yıl 2016, Cilt: 8 Sayı: 2, 15 - 27, 01.06.2016

Öz

Bu çalışmada, eklemeli imalat yöntemlerinden biri olan DMLS (doğrudan lazer metal lazer sinterleme) cihazı ile Ti6Al4V toz malzemesi kullanılarak deney numuneleri üretilmiştir. DMLS imalat yöntemi ile lazer gücü, lazer tarama hızı, tarama mesafesi gibi farklı imalat işlem parametreleri ve bu parametrelere bağlı farklı enerji yoğunluğu değerlerinde ve X tarama stratijisini Ti6Al4V toz malzemesine uygulayarak deney numunelerinin imalatı yapılmıştır. Farklı lazer enerji yoğunluğu değerleri uygulayarak numunelerin, mikrosertlik, imalat yoğunluğu ve mikroyapısı araştırılmıştır. Numuneye Standart imalat işlem parametreleri 1,36 J/mm2 enerji yoğunluğu ve x-tarama stratijisi uygulayarak 345 HV mikrosertlik değeri elde edilirken, 3 J/mm2 enerji yoğunluğu değerinde 414 HV mikrosertlik değerine ulaşılmıştır. Standart imalat işlem parametreleriyle imalat (sinterleme) yoğunluğu 4.40 g/cm3 iken, 3 J/mm2 enerji yoğunluğu değerinde 4.44 g/cm3 yoğunluk elde edilmiştir. Mikroyapı incelemelerinde nunumenin enine kesitinde eş eksenli tanelerin oluştuğu görülmüştür.

Kaynakça

  • Becker, T.H., Beck, M., Scheffer, C., 2015. Microsrtucture And Mechanical Properties Of Direct Metal Laser Sintering Ti6Al4V. South African Journal Of Industrial Engineering. 26, 1-10.
  • Calignano, F., Mandfredi, D., Ambrosio, E. P., luliano, L., Fino, P., 2013. Influence of Process Parameters On Surface Roughness Of Aluminum Parts Produced By DMLS. Int. J Adv Manufacturing Technoloji. 67, 2743-2751.
  • Cotteleer, M., Holdowsky J., Mahto, M., 2014. The Basics of Additive manufacturing. The 3D Opportunity Primer, 6 March.
  • Yan, M. Ve YU, M. 2015. An Overview Of Densification, Microstructure and Mechanical Property Of Additively Manufactured Ti6Al4V Comparison Among Selective Laser Melting, Electron Beam Melting, Laser Metal Deopsition And Selective Laser Sintering And With Conventional Power Metallurgy. Chapter 5. Licensee In Tech. 83s.
  • Casalino G., Campanelli S.L., Contuzzi N., Ludovico A.D., 2015. Experimental İnvestigation And Statistical Optimisation Of The Slective Laser Melting Process Of A Maraging Steel. Optics & Laser Technology 65, 151-158.
  • Khaing, M.W., Fuh, J.Y.H., Lu, L. 2001. Direct metal laser sintering For Rapid Tooling: processing and characterisation of EOS parts. Journal of Materials Processing Technology, 113, 269-272
  • Larosa, M.L., Jardini, A.L., Zavaglia, C.A.C., Kharmandayan, P., Calderoni, D., Filho, R.M., 2012. Infuence Of Parameters Of Ti6Al4V Alloy In DMLS Process Used For Cranıomaxıllofacıal Reconstructıon. Congresso Latio Americano de Artificial Biomaterials.
  • Lütjering, G., and Williams, J.C., 2007. Engineering Materials and Process. Titanium. Springer. Berlin Heidelberg New York. 16.
  • Milan Trtica, Biljana Gakovic, Dimitri Batani, Tara Desai, Peter Panjan, Bojan Radak, 2006. Surface modifications of a titanium implant by a picosecond Nd:YAG laser operating at 1064 and 532nm. Applied Surface Science 253, 2551–2556.
  • Ning, Y., 2005. Process Parameter Optimization for Direct Metal Laser Sintering (DMLS). National University of Singapore, Department of Mechanical Engineering, Doctor Thesis., 1, Singapur.
  • Pulak M. Pandey, Rapid prototyping Technologies, Applications And Part Deposition Planning. Departmen Of Mechanical Engineering India Institute of Tecnology Delhi.
  • Razvan, P., Petru, B., Mihai D., 2011. Reseaerch On How To Improve The Mechanical Properties Of The Metallıc Parts Made By Selective Laser Melting (SLM), Technical University of Cluj-Napoca B- dul Munciino. 103-105, Cluj-Napoca Romania.
  • Simichi, A., Petzoldt, F., Pohl, H. 2003. On The Development Of Direct Metal Laser Sintering For Rapid Tooling. Journal Of Materials Processing Technology. 141, 319- 328.
  • Song B., Dong S., Liao H., Coddet C., 2012. Process Parameters Selection for Selective Laser Melting of Ti6Al4V Based On Tremperature Distribution Simulation and Experimental Sintering. Int J Manuf Technol. 61:967-974.
  • Turhan, S., 2016. DMLS ile Üretilen Ti6Al4V Parçalarında Lazer Parametrelerinin Yüzey Pürüzlülüğü Üzerine Etkisi. Süleyman Demirel Üniversitesi, İmalat Mühendisliği Bölümü, Yüksek Lisans Tezi, Isparta.
  • Yasa, E., Kruth, J.P., 2010. Investigation Of Laser And Process Parameters For Selective Laser Erosion, Precision Engineering, 34, 101–112.

EFFECT OFPROCESS PARAMETERES TO Ti6Al4V ALLOY PROPERTIES PRODUCED BY DMLS METHOD

Yıl 2016, Cilt: 8 Sayı: 2, 15 - 27, 01.06.2016

Öz

In this study, test specimens were produced by using DMLS device is one of the additive manufacturing methods. Test specimens were produced by using Ti6Al4V powders with some different process parameters such as laser power, laser velosity, hatch distance and these parameters related to energy density and applied to X hatching strategy. It was investigated that microhardnes, manufacturing density and microstructure by applying to different laser energy density. While microhardness was 1.36 J/mm2 energy 345 HV, microhardness was increased 414 HVapplied to energy density 3 J/mm2. While production (sintering) density was 1.36 J/mm2 energy 4.40 g/cm3, produced (sintering) was increased 4.44 g/cm3 applied to energy density 3 J/mm2.It is observationed that microstructure was occured equiaxed grains in the cross section of the sample.

Kaynakça

  • Becker, T.H., Beck, M., Scheffer, C., 2015. Microsrtucture And Mechanical Properties Of Direct Metal Laser Sintering Ti6Al4V. South African Journal Of Industrial Engineering. 26, 1-10.
  • Calignano, F., Mandfredi, D., Ambrosio, E. P., luliano, L., Fino, P., 2013. Influence of Process Parameters On Surface Roughness Of Aluminum Parts Produced By DMLS. Int. J Adv Manufacturing Technoloji. 67, 2743-2751.
  • Cotteleer, M., Holdowsky J., Mahto, M., 2014. The Basics of Additive manufacturing. The 3D Opportunity Primer, 6 March.
  • Yan, M. Ve YU, M. 2015. An Overview Of Densification, Microstructure and Mechanical Property Of Additively Manufactured Ti6Al4V Comparison Among Selective Laser Melting, Electron Beam Melting, Laser Metal Deopsition And Selective Laser Sintering And With Conventional Power Metallurgy. Chapter 5. Licensee In Tech. 83s.
  • Casalino G., Campanelli S.L., Contuzzi N., Ludovico A.D., 2015. Experimental İnvestigation And Statistical Optimisation Of The Slective Laser Melting Process Of A Maraging Steel. Optics & Laser Technology 65, 151-158.
  • Khaing, M.W., Fuh, J.Y.H., Lu, L. 2001. Direct metal laser sintering For Rapid Tooling: processing and characterisation of EOS parts. Journal of Materials Processing Technology, 113, 269-272
  • Larosa, M.L., Jardini, A.L., Zavaglia, C.A.C., Kharmandayan, P., Calderoni, D., Filho, R.M., 2012. Infuence Of Parameters Of Ti6Al4V Alloy In DMLS Process Used For Cranıomaxıllofacıal Reconstructıon. Congresso Latio Americano de Artificial Biomaterials.
  • Lütjering, G., and Williams, J.C., 2007. Engineering Materials and Process. Titanium. Springer. Berlin Heidelberg New York. 16.
  • Milan Trtica, Biljana Gakovic, Dimitri Batani, Tara Desai, Peter Panjan, Bojan Radak, 2006. Surface modifications of a titanium implant by a picosecond Nd:YAG laser operating at 1064 and 532nm. Applied Surface Science 253, 2551–2556.
  • Ning, Y., 2005. Process Parameter Optimization for Direct Metal Laser Sintering (DMLS). National University of Singapore, Department of Mechanical Engineering, Doctor Thesis., 1, Singapur.
  • Pulak M. Pandey, Rapid prototyping Technologies, Applications And Part Deposition Planning. Departmen Of Mechanical Engineering India Institute of Tecnology Delhi.
  • Razvan, P., Petru, B., Mihai D., 2011. Reseaerch On How To Improve The Mechanical Properties Of The Metallıc Parts Made By Selective Laser Melting (SLM), Technical University of Cluj-Napoca B- dul Munciino. 103-105, Cluj-Napoca Romania.
  • Simichi, A., Petzoldt, F., Pohl, H. 2003. On The Development Of Direct Metal Laser Sintering For Rapid Tooling. Journal Of Materials Processing Technology. 141, 319- 328.
  • Song B., Dong S., Liao H., Coddet C., 2012. Process Parameters Selection for Selective Laser Melting of Ti6Al4V Based On Tremperature Distribution Simulation and Experimental Sintering. Int J Manuf Technol. 61:967-974.
  • Turhan, S., 2016. DMLS ile Üretilen Ti6Al4V Parçalarında Lazer Parametrelerinin Yüzey Pürüzlülüğü Üzerine Etkisi. Süleyman Demirel Üniversitesi, İmalat Mühendisliği Bölümü, Yüksek Lisans Tezi, Isparta.
  • Yasa, E., Kruth, J.P., 2010. Investigation Of Laser And Process Parameters For Selective Laser Erosion, Precision Engineering, 34, 101–112.
Toplam 16 adet kaynakça vardır.

Ayrıntılar

Diğer ID JA67PT54FN
Bölüm Araştırma Makalesi
Yazarlar

Sevil Turhan Bu kişi benim

Abdullah Özsoy Bu kişi benim

Yayımlanma Tarihi 1 Haziran 2016
Yayımlandığı Sayı Yıl 2016 Cilt: 8 Sayı: 2

Kaynak Göster

IEEE S. Turhan ve A. Özsoy, “DMLS YÖNTEMİYLE İMAL EDİLEN Ti6Al4V ALAŞIM ÖZELLİKLERİNE İŞLEM PARAMETRELERİNİN ETKİSİ”, UTBD, c. 8, sy. 2, ss. 15–27, 2016.

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