Research Article
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Design of Electrical Test Device for Automotive Industry

Year 2021, Volume: 5 Issue: 2, 154 - 163, 31.12.2021
https://doi.org/10.47897/bilmes.1012005

Abstract

In this study, a test device has been developed that can be used to test various vehicle cables and cable harnesses in the automotive sector. The test device can perform basic measurements such as conductivity, short circuit, voltage, resistance, capacity, and specific measurements such as diodes and active relays among the number of test points varying between 128-1024. It performs the programmed tests step by step by processing the Test Source Code (*.tkk) files prepared with the designed Interface Program, loaded from the SD memory card in the device. The tester system consists of a selection of test source codes to be run and a general-purpose USB barcode reader, a general-purpose barcode printer, external LED units, an Optional External Unit (OHB) that offer a larger screen and various features if desired, and monitor. The OHB unit can be a Raspberry PI based mini-computer that can be mounted inside or outside the device, or any Windows based computer or Industrial computer can be used if desired. The test device realized has been operated stably with all its functions and has been successfully tested.

Supporting Institution

Tübitak TEYDEB 1505

Project Number

5180019

Thanks

Bu çalışma; Türkiye Bilimsel ve Teknolojik Araştırma Kurumu TÜBİTAK, TEYDEB 1505 Üniversite-Sanayi İşbirliği Destek Programı kapsamında, 5180019 proje numarası ve NURSAN AŞ-Kütahya Dumlupınar Üniversitesi işbirliği ile yürütülen “Otomotiv Sektörüne Üretilen Kablo Ve Kablo Donanımlarının Elektriksel Test Sisteminin Tasarımı” projesi kapsamında desteklenmiş ve gerçekleştirilmiştir.

References

  • [1] Trommnau, J., Kühnle, J., Siegert, J., Inderka, R. and Bauernhansl, T., (2019), Overview of the state of the art in the production process of automotive wire harnesses, current research and future trends,” Procedia CIRP, 81, 387–392.
  • [2] Villanueva-Rey, P., Belo, S., Quinteiro, P., Arroja, L. and Dias, A. C., (2018), Wiring in the automobile industry: Life cycle assessment of an innovative cable solution, J. Clean. Prod., 204, 237–246.
  • [3] Bi Z. et al., (2018), Automation of Electrical Cable Harnesses Testing, Robotics, 7, 1, 1.
  • [4] Webb, D. P., Jaggernauth, W. A., Cottrill, M. C. W., Palmer, P. J., West, A. A. and Conway, P. P., (2010), Design and construction of large-area flexible printed-circuit automotive electrical interconnection harnesses, Proc. Inst. Mech. Eng. Part D J. Automob. Eng., 224, 6, 785–797.
  • [5] Kakkeri, R. B., Inamdar, L., Bhambare, S. and Gund, A., (2017), Distributed Cable Harness Tester, International Research Journal of Engineering and Technology (IRJET), (04)05 May, e-ISSN:23-0056.
  • [6] Jiang, S., Luo, G. and Cheng, Y., (2010), Design and development of wiring harness test based on S3C44B0. COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, (29) 2, 362-369. doi:10.1108/03321641011014832
  • [7] Madhe, S. P., Upadhye, V. M. and Joshi, A. K., (2020), Design of Low Cost IOT Enabled Universal Wiring Harness Tester. Journal of Critical Reviews, 7 (18), 1476-1481. doi:10.31838/jcr.07.18.190
  • [8] Gong M. and Dong Y., (2011), A distributed cable harness tester based on CAN bus, Electric Information and Control Engineering (ICEICE). doi:10.1109/ICEICE.2011.5777720
  • [9] Hayrettin, K., (2015), Automated continuity testing of flexible backplanes using a cable tester, 269-272. 10.1109/AUTEST.2015.7356501.

Design of Electrical Test Device for Automotive Industry

Year 2021, Volume: 5 Issue: 2, 154 - 163, 31.12.2021
https://doi.org/10.47897/bilmes.1012005

Abstract

In this study, a test device has been developed that can be used to test various vehicle cables and cable harnesses in the automotive sector. The test device can perform basic measurements such as conductivity, short circuit, voltage, resistance, capacity, and specific measurements such as diodes and active relays among the number of test points varying between 128-1024. It performs the programmed tests step by step by processing the Test Source Code (*.tkk) files prepared with the designed Interface Program, loaded from the SD memory card in the device. The tester system consists of a selection of test source codes to be run and a general-purpose USB barcode reader, a general-purpose barcode printer, external LED units, an Optional External Unit (OHB) that offer a larger screen and various features if desired, and monitor. The OHB unit can be a Raspberry PI based mini-computer that can be mounted inside or outside the device, or any Windows based computer or Industrial computer can be used if desired. The test device realized has been operated stably with all its functions and has been successfully tested.

Project Number

5180019

References

  • [1] Trommnau, J., Kühnle, J., Siegert, J., Inderka, R. and Bauernhansl, T., (2019), Overview of the state of the art in the production process of automotive wire harnesses, current research and future trends,” Procedia CIRP, 81, 387–392.
  • [2] Villanueva-Rey, P., Belo, S., Quinteiro, P., Arroja, L. and Dias, A. C., (2018), Wiring in the automobile industry: Life cycle assessment of an innovative cable solution, J. Clean. Prod., 204, 237–246.
  • [3] Bi Z. et al., (2018), Automation of Electrical Cable Harnesses Testing, Robotics, 7, 1, 1.
  • [4] Webb, D. P., Jaggernauth, W. A., Cottrill, M. C. W., Palmer, P. J., West, A. A. and Conway, P. P., (2010), Design and construction of large-area flexible printed-circuit automotive electrical interconnection harnesses, Proc. Inst. Mech. Eng. Part D J. Automob. Eng., 224, 6, 785–797.
  • [5] Kakkeri, R. B., Inamdar, L., Bhambare, S. and Gund, A., (2017), Distributed Cable Harness Tester, International Research Journal of Engineering and Technology (IRJET), (04)05 May, e-ISSN:23-0056.
  • [6] Jiang, S., Luo, G. and Cheng, Y., (2010), Design and development of wiring harness test based on S3C44B0. COMPEL - The international journal for computation and mathematics in electrical and electronic engineering, (29) 2, 362-369. doi:10.1108/03321641011014832
  • [7] Madhe, S. P., Upadhye, V. M. and Joshi, A. K., (2020), Design of Low Cost IOT Enabled Universal Wiring Harness Tester. Journal of Critical Reviews, 7 (18), 1476-1481. doi:10.31838/jcr.07.18.190
  • [8] Gong M. and Dong Y., (2011), A distributed cable harness tester based on CAN bus, Electric Information and Control Engineering (ICEICE). doi:10.1109/ICEICE.2011.5777720
  • [9] Hayrettin, K., (2015), Automated continuity testing of flexible backplanes using a cable tester, 269-272. 10.1109/AUTEST.2015.7356501.
There are 9 citations in total.

Details

Primary Language Turkish
Subjects Computer Software, Engineering, Electrical Engineering
Journal Section Articles
Authors

Kadir Vardar

Fırat Aydemir 0000-0002-8965-1429

Durmuş Özdemir 0000-0002-9543-4076

Mustafa Topuz 0000-0002-1118-0612

Burakcan Kolay

Yusuf Yıldırım

Zehra Bilici 0000-0002-5417-428X

Mustafa Uhud Baydoğrul

Yunus Emre Yağan

Bünyamin Kaya

Ali Tandoğan

Ethem Yiğit Gürer 0000-0002-2734-9611

Project Number 5180019
Publication Date December 31, 2021
Acceptance Date December 13, 2021
Published in Issue Year 2021 Volume: 5 Issue: 2

Cite

APA Vardar, K., Aydemir, F., Özdemir, D., Topuz, M., et al. (2021). Design of Electrical Test Device for Automotive Industry. International Scientific and Vocational Studies Journal, 5(2), 154-163. https://doi.org/10.47897/bilmes.1012005
AMA Vardar K, Aydemir F, Özdemir D, Topuz M, Kolay B, Yıldırım Y, Bilici Z, Baydoğrul MU, Yağan YE, Kaya B, Tandoğan A, Gürer EY. Design of Electrical Test Device for Automotive Industry. ISVOS. December 2021;5(2):154-163. doi:10.47897/bilmes.1012005
Chicago Vardar, Kadir, Fırat Aydemir, Durmuş Özdemir, Mustafa Topuz, Burakcan Kolay, Yusuf Yıldırım, Zehra Bilici, Mustafa Uhud Baydoğrul, Yunus Emre Yağan, Bünyamin Kaya, Ali Tandoğan, and Ethem Yiğit Gürer. “Design of Electrical Test Device for Automotive Industry”. International Scientific and Vocational Studies Journal 5, no. 2 (December 2021): 154-63. https://doi.org/10.47897/bilmes.1012005.
EndNote Vardar K, Aydemir F, Özdemir D, Topuz M, Kolay B, Yıldırım Y, Bilici Z, Baydoğrul MU, Yağan YE, Kaya B, Tandoğan A, Gürer EY (December 1, 2021) Design of Electrical Test Device for Automotive Industry. International Scientific and Vocational Studies Journal 5 2 154–163.
IEEE K. Vardar, “Design of Electrical Test Device for Automotive Industry”, ISVOS, vol. 5, no. 2, pp. 154–163, 2021, doi: 10.47897/bilmes.1012005.
ISNAD Vardar, Kadir et al. “Design of Electrical Test Device for Automotive Industry”. International Scientific and Vocational Studies Journal 5/2 (December 2021), 154-163. https://doi.org/10.47897/bilmes.1012005.
JAMA Vardar K, Aydemir F, Özdemir D, Topuz M, Kolay B, Yıldırım Y, Bilici Z, Baydoğrul MU, Yağan YE, Kaya B, Tandoğan A, Gürer EY. Design of Electrical Test Device for Automotive Industry. ISVOS. 2021;5:154–163.
MLA Vardar, Kadir et al. “Design of Electrical Test Device for Automotive Industry”. International Scientific and Vocational Studies Journal, vol. 5, no. 2, 2021, pp. 154-63, doi:10.47897/bilmes.1012005.
Vancouver Vardar K, Aydemir F, Özdemir D, Topuz M, Kolay B, Yıldırım Y, Bilici Z, Baydoğrul MU, Yağan YE, Kaya B, Tandoğan A, Gürer EY. Design of Electrical Test Device for Automotive Industry. ISVOS. 2021;5(2):154-63.


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