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Physical and mechanical properties of pozzolanic materials blended cement mortars before and after the freeze-thaw cycles

Year 2023, Volume: 12 Issue: 1, 115 - 125, 22.03.2023
https://doi.org/10.17798/bitlisfen.1198854

Abstract

Today, Portland cement (PC) production causes a significant release of carbon dioxide (CO2) gas into the atmosphere. The CO2 gases released into the atmosphere create environmental pollution worldwide and prevent current and future generations from living in a cleaner nature. One of the most effective ways of restricting PC use in concrete mixes is to use different types of industrial wastes by replacing them with PC. Using industrial wastes such as fly ash (FA), SF, and MP in concrete mixtures by replacing cement in specific proportions is vital in terms of sustainability. The primary purpose of this study is to examine comparatively the effects of fly ash (FA), silica fume (SF), and marble powder (MP) replaced with cement at the rate of 10%, 20%, and 30% on the flowability, mass loss, and residual compressive strength (RCS) of mortars before and after F-T cycles. According to the results, the effects of FA, SF, and MP on mortars' fresh and hardened properties vary considerably. However, using FA, SF, and MP instead of cement significantly improves the matrix's weak cement/aggregate interface transition zones (ITZ) by showing the filler effect. They contribute considerably to reducing mass losses and increasing the RCS capacities of mortars. Compared to room conditions, the reduction in RCS capacities of the control mortar was 21.32% after 200 F-T cycles, while the decrease in RCS capacities of FA-, SD-, and MP-added mortars was between 7.86 and 19.85%. While the mass loss of the control sample after the 200 F-T cycle is 1.23%, the mass loss of mortars with FA, SF, and MP additives is lower and varies between 0.44% and 1.02%.

Supporting Institution

Department of Scientific Research Projects of the University of Van Yüzüncü Yıl,

Project Number

FYL-2020-8936

Thanks

This study is supported by the Department of Scientific Research Projects of the University of Van Yüzüncü Yıl, Van, Turkey, with the project ID FYL-2020-8936

References

  • [1] D. Hatungimana, C. Taşköprü, M. Ichedef, M. M. Saç, and Ş. Yazıcı, “Compressive strength, water absorption, water sorptivity and surface radon exhalation rate of silica fume and fly ash based mortar”, Journal of Building Engineering, vol. 23, pp. 369-376, 2019.
  • [2] M.M. Hossain, M.R. Karim, M. Hasan, M.K. Hossain, and M.F.M. Zain, “Durability of mortar and concrete made up of pozzolans as a partial replacement of cement: A review”. Construction and Building Materials vol. 116, pp. 128-140, 2016.
  • [3] Y. Liu, Y. Zhuge, W. Duan, G. Huang, and Y. Yao, “Modification of microstructure and physical properties of cement-based mortar made with limestone and alum sludge,” Journal of Building Engineering, vol. 58:105000, 2022.
  • [4] J. Wang, B. Ma, H. Tan, C. Du, Z. Chu, Z. Luo, and P., Wang, “Hydration and mechanical properties of cement-marble powder system incorporating triisopropanolamine,” Construction and Building Materials, vol. 266:121068, 2021.
  • [5] S. Anand, P. Vrat, and R.P. Dahiya, “Application of a system dynamics approach for assessment and mitigation of CO2 emissions from the cement industry,” Journal of Environmental Management. vol. 79(4): 383-398, 2016.
  • [6] F.N. Stafford, A.C. Dias, L. Arroja, J.A. Labrincha, and D.Hotza, “Life cycle assessment of the production of Portland cement: a Southern Europe case study. Journal of Cleaner Production vol. 126:159-165, 2016
  • [7] N. Singh, A.R. Varsha, A. R. Sai, M. Sufyan-Ud-Din “Strength, electrical resistivity and sulfate attack resistance of blended mortars produced with agriculture waste ashes”. Case Studies in Construction Materials vol. 16:e00944, 2022.
  • [8] I. Tekin, M.Y. Durgun, O. Gencel ,T. Bilir, W. Brostow and, H.E.H. Lobland. “Concretes with synthetic aggregates for sustainability,” Construction and Building Materials vol.133 pp. 425-432, 2022.
  • [9] H. Eker, A. Bascetin. “Influence of silica fume on mechanical property of cemented paste backfill,” Construction and Building Materials, vol. 317:126089, 2022. [10] Q. Iqbal, M. A. Musarat, N. Ullah, W. S. Alaloul, M. B. A. Rabbani, W. Al Madhoun, and S. Iqbal “Marble Dust Effect on the Air Quality: An Environmental Assessment Approach,”. Sustainability vol.14(7), pp. 3831, 2022.
  • [11] R. Wang, Q. Zhang, and Y. Li, “Deterioration of concrete under the coupling effects of freeze–thaw cycles and other actions: a review,” Construction and Building Materials vol. 319:126045, 2022. [12] R. Wang, Z. Hu, Y. Li, K. Wang, H. Zhang, “Review on the deterioration and approaches to enhance the durability of concrete in the freeze–thaw environment,” Construction and Building Materials, vol. 321:126371, 2022.
  • [13]C. Chen, R. Zhang, L. Zhou, Y. Wang, “Influence of Waste Tire Particles on Freeze–Thaw Resistance and Impermeability Performance of Waste Tires/Sand-Based Autoclaved Aerated,” Concrete Composites. Buildings, 12(1):33, 2022.
  • [14] T. Gonen, S. Yazicioglu, and B. Demirel, “The influence of freezing-thawing cycles on the capillary water absorption and porosity o”f concrete with mineral admixture”, KSCE Journal of Civil Engineering, vol.19(3):667-671, 2015.
  • [15] C. Karakurt, and Y. Bayazıt, Freeze-thaw resistance of normal and high strength concretes produced with fly ash and silica füme,” Advances in Materials Science and Engineering, 2015. [16] M. Gruszczyński, and M. Lenart, “Durability of mortars modified with the addition of amorphous aluminum silicate and silica fume”, Theoretical and Applied Fracture Mechanics, vol. 107:102526, 2020.
  • [17] A. Mardani-Aghabaglou, G.İ. Sezer, and K. Ramyar, “Comparison of fly ash, silica fume and metakaolin from mechanical properties and durability performance of mortar mixtures view point,” Construction and Building Materials, vol. 70, pp.17-25, 2020.
  • [18] C.S. Shon, A. Abdigaliyev, S. Bagitova, C.W. Chung, D. Kim, “Determination of air-void system and modified frost resistance number for freeze-thaw resistance evaluation of ternary blended concrete made of ordinary Portland cement/silica fume/class F fly ash,” Cold Regions Science and Technology, vol. 155, pp. 127-136, 2018.
  • [19] A.Benli, K. Turk, and C. Kina, C. “Influence of silica fume and class F fly ash on mechanical and rheological properties and freeze-thaw durability of self-compacting mortars”, Journal of Cold Regions Engineering. vol. 32(3):04018009, 2018.
  • [20] P.A. Shirule, A. Rahman, R.D. Gupta, “Partial replacement of cement with marble dust powder,” Int J Adv Eng Res Stud. vol. 1, pp.175–177, 2012.
  • [21] O. Gencel, C. Ozel, F. Koksal, E. Erdogmus, G. Martínez-Barrera, and W .Brostow, “Properties of concrete paving blocks made with waste marble”, Journal of Cleaner Production, 21(1), pp. 62-70, 2012.
  • [22] Y. Xi, E. Anastasiou, A. Karozou, and S. Silvestri, “Fresh and hardened properties of cement mortars using marble sludge fines and cement sludge fines,” Construction and Building Materials, vol. 220, pp. 142-148, 2019
  • [23] J. Wang, B. Ma, H.Tan, C. Du, Z. Chu, Z. Luo, and P. Wang,“Hydration and mechanical properties of cement-marble powder system incorporating triisopropanolamine,” Construction and Building Materials, vol. 266,121068 2021.
  • [24] K. Vardhan, S. Goyal, R. Siddique, and M. Singh, “Mechanical properties and microstructural analysis of cement mortarincorporating marble powder as partial replacement of cement. Construction and Building Materials,”vol. 96, pp. 615–621,2015.
  • [25] C. Ince, A. Hamza, S. Derogar and R.J. Ball Utilisation of waste marble dust for improved durability and cost efficiency of pozzolanic concrete. Journal of Cleaner Production, vol. 270, 122213, 2020.
  • [26] TS EN 1008, 2003. Mixing for concrete-specifications for sampling, testing and assessing the suitability of water, including water recovered from processes in the concrete industry, as mixing water for concrete, Turkish Standards Institution, Ankara, Turkey.
  • [27]TS EN 1015-3/A2, 2007. Methods of Test for Mortar for Masonory-Part 3: Determination of Consistence of Fresh Mortar (by flow table), Turkish Standards Institute, Ankara, Turkey, 2007, p.5.
  • [28] ASTM C666/C666M-15, 2015. Standard test method for resistance of concrete two rapid freezing and thawing, ASTM International, West Conshohocken, PA.
  • [29] G. Adil, D. Kevern, and D. Mann, “Influence of silica fume on mechanical and durability of pervious concrete,” Construction and Building Materials vol. 247:118453, 2020.
  • [30] D.D.L. Chung, “Improving cement-based materials by using silica fume”, Journal of Materials Science.vol. 37(4) pp. 673-682, 2002.
  • [31] A.S. Kheder, and N.M. Abou- Zeid,“Characteristics of Silica-Fume Concrete,” Journal of Materials in Civil Engineering 6(3)1994.
  • [32] P. Zhang, and Q. Li, “Effect of silica fume on the durability of concrete composites containing fly ash,”Science and Engineering of Composite Materials vol. 20 (1) pp. 57–65, 2013.
  • [33] K. Yamanel, U. Durak, S. İlkentapar, İ. İ. Atabey, O. Karahan, C. Duran, “Influence of waste marble powder as a replacement on the properties of mortar,” Journal of Construction, vol.18(2), pp. 290-300, 2019.
  • [34] S. Aparna, D. Sathyan, K. B. Anand, “Microstructural and rate of water absorption study on fly-ash incorporated cement mortar” Materials Today: Proceedings, 5(11): 23692-23701,2018.
  • [35] F. Collins, J.G. Sanjayan “Effects of ultra-fine materials on workability and strength of concrete containing alcali- activated slag as the binder,” Cem. Concr. Res. vol. 29(3) pp. 459-462, 1999.
  • [36] R. Choudhary, R. Gupta, R. Nagar, Impact on fresh, mechanical, and microstructural properties of high strength self-compacting concrete by marble cutting slurry waste, fly ash, and silica fume. Construction and Building Materials, vol. 239:117888, 2020.
  • [37] M. J. Munir, S.M.S., Kazmi, and Y. F. Wu, “Efficiency of waste marble powder in controlling alkali–silica reaction of concrete: A Sustainable Approach,” Constr. Build. Mater. vol.154, pp. 590-599, 2017.
  • [38] P. Duan, Z. Shui, W. Chen, and C. Shen, “Effects of metakaolin, silica fume and slag on pore structure, interfacial transition zone and compressive strength of concrete,” Construction and Building Materials, 44:1–6, 2013.
Year 2023, Volume: 12 Issue: 1, 115 - 125, 22.03.2023
https://doi.org/10.17798/bitlisfen.1198854

Abstract

Project Number

FYL-2020-8936

References

  • [1] D. Hatungimana, C. Taşköprü, M. Ichedef, M. M. Saç, and Ş. Yazıcı, “Compressive strength, water absorption, water sorptivity and surface radon exhalation rate of silica fume and fly ash based mortar”, Journal of Building Engineering, vol. 23, pp. 369-376, 2019.
  • [2] M.M. Hossain, M.R. Karim, M. Hasan, M.K. Hossain, and M.F.M. Zain, “Durability of mortar and concrete made up of pozzolans as a partial replacement of cement: A review”. Construction and Building Materials vol. 116, pp. 128-140, 2016.
  • [3] Y. Liu, Y. Zhuge, W. Duan, G. Huang, and Y. Yao, “Modification of microstructure and physical properties of cement-based mortar made with limestone and alum sludge,” Journal of Building Engineering, vol. 58:105000, 2022.
  • [4] J. Wang, B. Ma, H. Tan, C. Du, Z. Chu, Z. Luo, and P., Wang, “Hydration and mechanical properties of cement-marble powder system incorporating triisopropanolamine,” Construction and Building Materials, vol. 266:121068, 2021.
  • [5] S. Anand, P. Vrat, and R.P. Dahiya, “Application of a system dynamics approach for assessment and mitigation of CO2 emissions from the cement industry,” Journal of Environmental Management. vol. 79(4): 383-398, 2016.
  • [6] F.N. Stafford, A.C. Dias, L. Arroja, J.A. Labrincha, and D.Hotza, “Life cycle assessment of the production of Portland cement: a Southern Europe case study. Journal of Cleaner Production vol. 126:159-165, 2016
  • [7] N. Singh, A.R. Varsha, A. R. Sai, M. Sufyan-Ud-Din “Strength, electrical resistivity and sulfate attack resistance of blended mortars produced with agriculture waste ashes”. Case Studies in Construction Materials vol. 16:e00944, 2022.
  • [8] I. Tekin, M.Y. Durgun, O. Gencel ,T. Bilir, W. Brostow and, H.E.H. Lobland. “Concretes with synthetic aggregates for sustainability,” Construction and Building Materials vol.133 pp. 425-432, 2022.
  • [9] H. Eker, A. Bascetin. “Influence of silica fume on mechanical property of cemented paste backfill,” Construction and Building Materials, vol. 317:126089, 2022. [10] Q. Iqbal, M. A. Musarat, N. Ullah, W. S. Alaloul, M. B. A. Rabbani, W. Al Madhoun, and S. Iqbal “Marble Dust Effect on the Air Quality: An Environmental Assessment Approach,”. Sustainability vol.14(7), pp. 3831, 2022.
  • [11] R. Wang, Q. Zhang, and Y. Li, “Deterioration of concrete under the coupling effects of freeze–thaw cycles and other actions: a review,” Construction and Building Materials vol. 319:126045, 2022. [12] R. Wang, Z. Hu, Y. Li, K. Wang, H. Zhang, “Review on the deterioration and approaches to enhance the durability of concrete in the freeze–thaw environment,” Construction and Building Materials, vol. 321:126371, 2022.
  • [13]C. Chen, R. Zhang, L. Zhou, Y. Wang, “Influence of Waste Tire Particles on Freeze–Thaw Resistance and Impermeability Performance of Waste Tires/Sand-Based Autoclaved Aerated,” Concrete Composites. Buildings, 12(1):33, 2022.
  • [14] T. Gonen, S. Yazicioglu, and B. Demirel, “The influence of freezing-thawing cycles on the capillary water absorption and porosity o”f concrete with mineral admixture”, KSCE Journal of Civil Engineering, vol.19(3):667-671, 2015.
  • [15] C. Karakurt, and Y. Bayazıt, Freeze-thaw resistance of normal and high strength concretes produced with fly ash and silica füme,” Advances in Materials Science and Engineering, 2015. [16] M. Gruszczyński, and M. Lenart, “Durability of mortars modified with the addition of amorphous aluminum silicate and silica fume”, Theoretical and Applied Fracture Mechanics, vol. 107:102526, 2020.
  • [17] A. Mardani-Aghabaglou, G.İ. Sezer, and K. Ramyar, “Comparison of fly ash, silica fume and metakaolin from mechanical properties and durability performance of mortar mixtures view point,” Construction and Building Materials, vol. 70, pp.17-25, 2020.
  • [18] C.S. Shon, A. Abdigaliyev, S. Bagitova, C.W. Chung, D. Kim, “Determination of air-void system and modified frost resistance number for freeze-thaw resistance evaluation of ternary blended concrete made of ordinary Portland cement/silica fume/class F fly ash,” Cold Regions Science and Technology, vol. 155, pp. 127-136, 2018.
  • [19] A.Benli, K. Turk, and C. Kina, C. “Influence of silica fume and class F fly ash on mechanical and rheological properties and freeze-thaw durability of self-compacting mortars”, Journal of Cold Regions Engineering. vol. 32(3):04018009, 2018.
  • [20] P.A. Shirule, A. Rahman, R.D. Gupta, “Partial replacement of cement with marble dust powder,” Int J Adv Eng Res Stud. vol. 1, pp.175–177, 2012.
  • [21] O. Gencel, C. Ozel, F. Koksal, E. Erdogmus, G. Martínez-Barrera, and W .Brostow, “Properties of concrete paving blocks made with waste marble”, Journal of Cleaner Production, 21(1), pp. 62-70, 2012.
  • [22] Y. Xi, E. Anastasiou, A. Karozou, and S. Silvestri, “Fresh and hardened properties of cement mortars using marble sludge fines and cement sludge fines,” Construction and Building Materials, vol. 220, pp. 142-148, 2019
  • [23] J. Wang, B. Ma, H.Tan, C. Du, Z. Chu, Z. Luo, and P. Wang,“Hydration and mechanical properties of cement-marble powder system incorporating triisopropanolamine,” Construction and Building Materials, vol. 266,121068 2021.
  • [24] K. Vardhan, S. Goyal, R. Siddique, and M. Singh, “Mechanical properties and microstructural analysis of cement mortarincorporating marble powder as partial replacement of cement. Construction and Building Materials,”vol. 96, pp. 615–621,2015.
  • [25] C. Ince, A. Hamza, S. Derogar and R.J. Ball Utilisation of waste marble dust for improved durability and cost efficiency of pozzolanic concrete. Journal of Cleaner Production, vol. 270, 122213, 2020.
  • [26] TS EN 1008, 2003. Mixing for concrete-specifications for sampling, testing and assessing the suitability of water, including water recovered from processes in the concrete industry, as mixing water for concrete, Turkish Standards Institution, Ankara, Turkey.
  • [27]TS EN 1015-3/A2, 2007. Methods of Test for Mortar for Masonory-Part 3: Determination of Consistence of Fresh Mortar (by flow table), Turkish Standards Institute, Ankara, Turkey, 2007, p.5.
  • [28] ASTM C666/C666M-15, 2015. Standard test method for resistance of concrete two rapid freezing and thawing, ASTM International, West Conshohocken, PA.
  • [29] G. Adil, D. Kevern, and D. Mann, “Influence of silica fume on mechanical and durability of pervious concrete,” Construction and Building Materials vol. 247:118453, 2020.
  • [30] D.D.L. Chung, “Improving cement-based materials by using silica fume”, Journal of Materials Science.vol. 37(4) pp. 673-682, 2002.
  • [31] A.S. Kheder, and N.M. Abou- Zeid,“Characteristics of Silica-Fume Concrete,” Journal of Materials in Civil Engineering 6(3)1994.
  • [32] P. Zhang, and Q. Li, “Effect of silica fume on the durability of concrete composites containing fly ash,”Science and Engineering of Composite Materials vol. 20 (1) pp. 57–65, 2013.
  • [33] K. Yamanel, U. Durak, S. İlkentapar, İ. İ. Atabey, O. Karahan, C. Duran, “Influence of waste marble powder as a replacement on the properties of mortar,” Journal of Construction, vol.18(2), pp. 290-300, 2019.
  • [34] S. Aparna, D. Sathyan, K. B. Anand, “Microstructural and rate of water absorption study on fly-ash incorporated cement mortar” Materials Today: Proceedings, 5(11): 23692-23701,2018.
  • [35] F. Collins, J.G. Sanjayan “Effects of ultra-fine materials on workability and strength of concrete containing alcali- activated slag as the binder,” Cem. Concr. Res. vol. 29(3) pp. 459-462, 1999.
  • [36] R. Choudhary, R. Gupta, R. Nagar, Impact on fresh, mechanical, and microstructural properties of high strength self-compacting concrete by marble cutting slurry waste, fly ash, and silica fume. Construction and Building Materials, vol. 239:117888, 2020.
  • [37] M. J. Munir, S.M.S., Kazmi, and Y. F. Wu, “Efficiency of waste marble powder in controlling alkali–silica reaction of concrete: A Sustainable Approach,” Constr. Build. Mater. vol.154, pp. 590-599, 2017.
  • [38] P. Duan, Z. Shui, W. Chen, and C. Shen, “Effects of metakaolin, silica fume and slag on pore structure, interfacial transition zone and compressive strength of concrete,” Construction and Building Materials, 44:1–6, 2013.
There are 35 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Araştırma Makalesi
Authors

Berivan Filiz 0000-0001-8462-570X

Zehra Funda Akbulut 0000-0003-3055-3450

Soner Güler 0000-0002-9470-8557

Project Number FYL-2020-8936
Early Pub Date March 23, 2023
Publication Date March 22, 2023
Submission Date November 3, 2022
Acceptance Date February 28, 2023
Published in Issue Year 2023 Volume: 12 Issue: 1

Cite

IEEE B. Filiz, Z. F. Akbulut, and S. Güler, “Physical and mechanical properties of pozzolanic materials blended cement mortars before and after the freeze-thaw cycles”, Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 12, no. 1, pp. 115–125, 2023, doi: 10.17798/bitlisfen.1198854.

Bitlis Eren University
Journal of Science Editor
Bitlis Eren University Graduate Institute
Bes Minare Mah. Ahmet Eren Bulvari, Merkez Kampus, 13000 BITLIS