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Eklemeli İmalat ile Üretilen Polilaktik Asit Örneklerin Darbe Özellikleri Üzerine Deneysel Bir Çalışma

Year 2023, , 998 - 1013, 30.04.2023
https://doi.org/10.29130/dubited.1075259

Abstract

Eklemeli imalat (Eİ) yöntemleri son yıllarda oldukça popüler hale gelmiştir ve bu faydalı imalat yöntemine yönelik bilimsel çalışmaların sayısı her geçen gün artmıştır. Şimdiye kadar, çalışmaların çoğu, üç boyutlu (3B) basılmış numunelerin fiziksel ve mekanik özellikleri üzerine olmuştur. Bu yazıda, eklemeli olarak üretilen polilaktik asit (PLA) parçaların darbe özellikleri ayrıntılı olarak ele alınmıştır. Tüm numuneler, eriyik yığma modelleme yoluyla üretilmiştir. İmalattan sonra, önerilen tekniğin etkinliğini araştırmak için sertlik ve yüzey pürüzlülüğü ölçümleri yapılmıştır. PLA numunelerin darbe özelliklerini tespit etmek için Charpy v-çentik darbe testleri yapılmış ve çentik açısının etkisi incelenmiştir. İmalat parametrelerinde ise, dolgu yoğunluğu faktörü değiştirilmiş ve numunelerin darbe davranışları üzerindeki etkileri belirlenmiştir. Ayrıca, deformasyonun ana mekanizmasını daha iyi anlamak için test edilen PLA numuneleri üzerinde ayrıntılı bir şekilde mikro ve makro hasar analizleri yapılmıştır.

References

  • [1] Q. Yan, H. Dong, J. Su, J. Han, B. Song, Q. Wei and Y. Shi, “A review of 3D printing technology for medical applications,” Engineering, vol. 4, pp. 729–742, 2018.
  • [2] N. Shahrubudin, T.C. Lee, and R. Ramlan, “An overview on 3D printing technology: Technological, materials, and applications,” Procedia Manufacturing, vol. 35, pp. 1286–1296, 2019.
  • [3] B. Yalçın and B. Ergene, “Metallurgy and method of new trend 3-D additive manufacturing in industry,” International Journal of Technological Sciences, vol. 9, pp. 65–88, 2017.
  • [4] S. Wojtyła, P. Klama, and T. Tomasz Baran, “Is 3D printing safe? Analysis of the thermal treatment of thermoplastics: ABS, PLA, PET, and nylon,” Journal of Occupational and Environmental Hygiene, 2017, vol. 14, pp. 80–85, 2017.
  • [5] J. Pizzicannella, F. Diomede, A. Gugliandolo, L. Chiricosta, P. Bramanti, I. Merciaro, T. Orsini, E. Mazzon, and O. Trubiani, “3D printing PLA/Gingival stem Cells/ EVs upregulate miR-2861 and -210 during osteoangiogenesis commitment,” International Journal of Molecular Sciences, 2019, vol. 20, pp. 3256, 2019.
  • [6] T. Hanemann, D. Syperek, and D. Nötzel, “3D printing of ABS barium ferrite composites,” Materials, vol. 13, pp. 1481, 2020.
  • [7] A. La Gala, R. Fiorio, M. Erkoç, L. Cardon, and D.R. D’hooge, “Theoretical evaluation of the melting efficiency for the single-screw micro-extrusion process: The case of 3D printing of ABS,” Processes, vol. 8, pp. 1522, 2020. [8] B. Ergene, İ. Şekeroğlu, Ç. Bolat, and B. Yalçın, “An experimental investigation on mechanical erformances of 3D printed lightweight ABS pipes with different cellular wall thickness,” Journal of Mechanical Engineering and Sciences, vol. 15, pp. 8169–8177, 2021.
  • [9] S. Karabeyoğlu, B. Ergene, and Ç. Bolat, “An experimental study on wear performance of electrolytic multilayer Cu-Ni-Cr coated ABS under different test forces,” El-Cezeri Journal of Science and Engineering, vol. 8, pp. 666–674, 2021.
  • [10] N. Vidakis, M. Petousis, E. Velidakis, M. Liebscher, V. Mechtcherine, and L. Tzounis, “On the strain rate sensitivity of fused filament fabrication (FFF) processed PLA, ABS, PETG, PA6, and PP thermoplastic polymers,” Polymers, vol. 12, pp. 2924, 2020.
  • [11] M. Gupta, “3D printing of metals,” Metals, vol. 7, pp. 403, 2017.
  • [12] S.L. Sing, C.F. Tey, J.H.K. Tan, S. Huang, and W. Yee Yeong, 2 - 3D printing of metals in rapid prototyping of biomaterials: Techniques in additive manufacturing, iind ed., United Kingdom: Woodhead Publishing, 2020, pp. 17-40.
  • [13] A. Mostafaei, A. Elliott, J.E. Barnes, F. Li, W. Tan, C.L. Cramer, P. Nandwana, and M. Chmielus, “Binder jet 3D printing—Process parameters, materials, properties, modeling, and challenges,” Progress in Materials Science, vol. 119, pp. 100707, 2021.
  • [14] B. Ergene, and B. Yalçın, “Investigation of 4D printing technology and application areas,” International Journal of Technological Sciences, vol. 12, pp. 108–117, 2020.
  • [15] T. Yao, J. Ye, Z. Deng, K. Zhang, Y. Ma, and H. Ouyang, “Tensile failure strength and separation angle of FDM 3D printing PLA material: Experimental and theoretical analyses,” Composites Part B: Engineering, vol. 188, pp. 107894, 2020.
  • [16] J. Fernandes, A.M. Deus, L. Reis, M.F. Vaz, and M. Leite, “Study of the influence of 3D printing parameters on the mechanical properties of PLA” in 3rd International Conference on Progress in Additive Manufacturing, 2018, pp. 547-552.
  • [17] S.F. Khan, H. Zakaria, Y.L. Chong, and M.A.M. Saad, “Effect of infill on tensile and flexural strength of 3D printed PLA parts,” IOP Conference Series: Material Science and Engineering, vol. 429, pp. 012101, 2018.
  • [18] A. Nugroho, A. Ardiansyah, L. Rusita, and L. Larasati, “Effect of layer thickness on flexural properties of PLA (PolyLactid Acid) by 3D printing,” Journal of Physics: Conference Series, vol. 1130, pp. 012017, 2018.
  • [19] M.M. Hanon, R. Marczis, and L. Zsidai, “Influence of the 3D printing process settings on tensile strength of PLA and HT-PLA,” Periodica Polytechnica Mechanical Engineering, vol. 65, pp. 38–46, 2021.
  • [20] T. Yao, Z. Deng, K. Zhang, S. Li, “A method to predict the ultimate tensile strength of 3D printing polylactic acid (PLA) materials with different printing orientations,” Composites Part B: Engineering, vol. 163, pp. 393–402, 2019.
  • [21] B. Wittbrodt, and J.M. Pearce, “The effects of PLA color on material properties of 3-D printed components,” Additive Manufacturing, vol. 8, pp. 110–116, 2015.
  • [22] M. Grasso, L. Azzouz, P. Ruiz-Hincapie, M. Zarrelli, and G. Ren, “Effect of temperature on the mechanical properties of 3D-printed PLA tensile specimens,” Rapid Prototyping Journal, vol. 24, pp. 1337–1346, 2018.
  • [23] K.K. Guduru, and G. Srinivasu, “Effect of post treatment on tensile properties of carbon reinforced PLA composite by 3D printing,” Materials Today: Proceedings, vol. 33, pp. 5403–5407, 2020.
  • [24] H. Dou, Y. Cheng, W. Ye, D. Zhang, J. Li, Z. Miao, and S. Rudykh, “Effect of process parameters on tensile mechanical properties of 3D printing continuous carbon fiber-reinforced PLA composites,” Materials, vol. 13, pp. 3850, 2020. [25] J.V. Ecker, A. Haider, I. Burzic, A. Huber, G. Eder, and S. Hild, “Mechanical properties and water absorption behaviour of PLA and PLA/wood composites prepared by 3D printing and injection moulding,” Rapid Prototyping Journal, vol. 25, pp. 672–678, 2019.
  • [26] M. Ajay Kumar, M.S. Khan, and S.B. Mishra, “Effect of fused deposition machine parameters on tensile strength of printed carbon fiber reinforced PLA thermoplastics,” Materials Today: Proceedings, vol. 27, pp. 1505–1510, 2020.
  • [27] A. Rahimizadeh, J. Kalman, R. Henri, K. Fayazbakhsh, and L. Lessard, “Recycled glass fiber composites from wind turbine waste for 3D printing feedstock: Effects of fiber content and interface on mechanical performance,” Materials, vol. 12, pp. 3929, 2019.
  • [28] Y. Wang, M. Lei, and Q. Wei, “3D printing biocompatible L-Arg/GNPs/PLA nanocomposites with enhanced mechanical property and thermal stability,” Journal of Material Science, vol. 55, pp. 5064–5078, 2020.
  • [29] Standard test method for rubber property-durometer hardness, ASTM D2240-15e1, 2015.
  • [30] M.H. Hsueh, C.J. Lai, K.Y. Liu, C.F. Chung, S.H. Wang, C.Y. Pan, W.C. Huang, C.H. Hsieh, and Y.S. Zeng, “Effects of printing temperature and filling percentage on the mechanical behavior of fused deposition molding technology components for 3D printing,” Polymers, vol. 13, pp. 2910, 2021.
  • [31] P. Sammaiah, K. Rushmamanisha, N. Praveenadevi, and I.R. Reddy, “The influence of process parameters on the surface roughness of the 3D printed part in FDM process,” IOP Conference Series: Materials Science and Engineering, vol. 981, pp. 042021, 2020.
  • [32] A. Dey, and N. Yodo, “A systematic survey of FDM process parameter optimization and their influence on part characteristics,” Journal of Manufacturing and Materials Processing, vol. 3, pp. 64, 2019.
  • [33] M.A. Caminero, J.M. Chacon, E. García-Plaza, P.J. Nunez, J.M. Reverte, and J.P. Becar, “Additive manufacturing of PLA-based composites using fused filament fabrication: Effect of graphene nanoplatelet reinforcement on mechanical properties, dimensional accuracy and texture,” Polymers, vol. 11, pp. 799, 2019.
  • [34] M.Q. Tanveer, A. Haleem, and M. Suhaib, “Effect of variable infill density on mechanical behaviour of 3 D printed PLA specimen: an experimental investigation,” SN Applied Sciences, vol. 1, pp. 1701, 2019.

An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing

Year 2023, , 998 - 1013, 30.04.2023
https://doi.org/10.29130/dubited.1075259

Abstract

Additive manufacturing (AM) has been highly popular in recent years and the number of scientific efforts on this useful manufacturing way has increased day by day. Up to now, the majority of the studies accumulated on the physical and mechanical properties of the three-dimensional (3D) printed specimens. In this paper, the impact properties of the additively manufactured polylactic acid (PLA) parts were addressed in detail. All specimens were manufactured by way of fused deposition modeling (FDM). After the manufacturing, hardness and surface roughness measurements were carried out to probe the effectiveness of the offered FDM technique. In order to detect impact features of the PLA specimens, Charpy v-notch impact tests were conducted and the influence of the notch angle was examined. As for the manufacturing parameters, the factor of infill density was altered and its effects on the impact behaviors of the specimens were established. Furthermore, micro and macro damage analyses were performed elaboratively on tested PLA specimens to comprehend the main mechanism of deformation better.

References

  • [1] Q. Yan, H. Dong, J. Su, J. Han, B. Song, Q. Wei and Y. Shi, “A review of 3D printing technology for medical applications,” Engineering, vol. 4, pp. 729–742, 2018.
  • [2] N. Shahrubudin, T.C. Lee, and R. Ramlan, “An overview on 3D printing technology: Technological, materials, and applications,” Procedia Manufacturing, vol. 35, pp. 1286–1296, 2019.
  • [3] B. Yalçın and B. Ergene, “Metallurgy and method of new trend 3-D additive manufacturing in industry,” International Journal of Technological Sciences, vol. 9, pp. 65–88, 2017.
  • [4] S. Wojtyła, P. Klama, and T. Tomasz Baran, “Is 3D printing safe? Analysis of the thermal treatment of thermoplastics: ABS, PLA, PET, and nylon,” Journal of Occupational and Environmental Hygiene, 2017, vol. 14, pp. 80–85, 2017.
  • [5] J. Pizzicannella, F. Diomede, A. Gugliandolo, L. Chiricosta, P. Bramanti, I. Merciaro, T. Orsini, E. Mazzon, and O. Trubiani, “3D printing PLA/Gingival stem Cells/ EVs upregulate miR-2861 and -210 during osteoangiogenesis commitment,” International Journal of Molecular Sciences, 2019, vol. 20, pp. 3256, 2019.
  • [6] T. Hanemann, D. Syperek, and D. Nötzel, “3D printing of ABS barium ferrite composites,” Materials, vol. 13, pp. 1481, 2020.
  • [7] A. La Gala, R. Fiorio, M. Erkoç, L. Cardon, and D.R. D’hooge, “Theoretical evaluation of the melting efficiency for the single-screw micro-extrusion process: The case of 3D printing of ABS,” Processes, vol. 8, pp. 1522, 2020. [8] B. Ergene, İ. Şekeroğlu, Ç. Bolat, and B. Yalçın, “An experimental investigation on mechanical erformances of 3D printed lightweight ABS pipes with different cellular wall thickness,” Journal of Mechanical Engineering and Sciences, vol. 15, pp. 8169–8177, 2021.
  • [9] S. Karabeyoğlu, B. Ergene, and Ç. Bolat, “An experimental study on wear performance of electrolytic multilayer Cu-Ni-Cr coated ABS under different test forces,” El-Cezeri Journal of Science and Engineering, vol. 8, pp. 666–674, 2021.
  • [10] N. Vidakis, M. Petousis, E. Velidakis, M. Liebscher, V. Mechtcherine, and L. Tzounis, “On the strain rate sensitivity of fused filament fabrication (FFF) processed PLA, ABS, PETG, PA6, and PP thermoplastic polymers,” Polymers, vol. 12, pp. 2924, 2020.
  • [11] M. Gupta, “3D printing of metals,” Metals, vol. 7, pp. 403, 2017.
  • [12] S.L. Sing, C.F. Tey, J.H.K. Tan, S. Huang, and W. Yee Yeong, 2 - 3D printing of metals in rapid prototyping of biomaterials: Techniques in additive manufacturing, iind ed., United Kingdom: Woodhead Publishing, 2020, pp. 17-40.
  • [13] A. Mostafaei, A. Elliott, J.E. Barnes, F. Li, W. Tan, C.L. Cramer, P. Nandwana, and M. Chmielus, “Binder jet 3D printing—Process parameters, materials, properties, modeling, and challenges,” Progress in Materials Science, vol. 119, pp. 100707, 2021.
  • [14] B. Ergene, and B. Yalçın, “Investigation of 4D printing technology and application areas,” International Journal of Technological Sciences, vol. 12, pp. 108–117, 2020.
  • [15] T. Yao, J. Ye, Z. Deng, K. Zhang, Y. Ma, and H. Ouyang, “Tensile failure strength and separation angle of FDM 3D printing PLA material: Experimental and theoretical analyses,” Composites Part B: Engineering, vol. 188, pp. 107894, 2020.
  • [16] J. Fernandes, A.M. Deus, L. Reis, M.F. Vaz, and M. Leite, “Study of the influence of 3D printing parameters on the mechanical properties of PLA” in 3rd International Conference on Progress in Additive Manufacturing, 2018, pp. 547-552.
  • [17] S.F. Khan, H. Zakaria, Y.L. Chong, and M.A.M. Saad, “Effect of infill on tensile and flexural strength of 3D printed PLA parts,” IOP Conference Series: Material Science and Engineering, vol. 429, pp. 012101, 2018.
  • [18] A. Nugroho, A. Ardiansyah, L. Rusita, and L. Larasati, “Effect of layer thickness on flexural properties of PLA (PolyLactid Acid) by 3D printing,” Journal of Physics: Conference Series, vol. 1130, pp. 012017, 2018.
  • [19] M.M. Hanon, R. Marczis, and L. Zsidai, “Influence of the 3D printing process settings on tensile strength of PLA and HT-PLA,” Periodica Polytechnica Mechanical Engineering, vol. 65, pp. 38–46, 2021.
  • [20] T. Yao, Z. Deng, K. Zhang, S. Li, “A method to predict the ultimate tensile strength of 3D printing polylactic acid (PLA) materials with different printing orientations,” Composites Part B: Engineering, vol. 163, pp. 393–402, 2019.
  • [21] B. Wittbrodt, and J.M. Pearce, “The effects of PLA color on material properties of 3-D printed components,” Additive Manufacturing, vol. 8, pp. 110–116, 2015.
  • [22] M. Grasso, L. Azzouz, P. Ruiz-Hincapie, M. Zarrelli, and G. Ren, “Effect of temperature on the mechanical properties of 3D-printed PLA tensile specimens,” Rapid Prototyping Journal, vol. 24, pp. 1337–1346, 2018.
  • [23] K.K. Guduru, and G. Srinivasu, “Effect of post treatment on tensile properties of carbon reinforced PLA composite by 3D printing,” Materials Today: Proceedings, vol. 33, pp. 5403–5407, 2020.
  • [24] H. Dou, Y. Cheng, W. Ye, D. Zhang, J. Li, Z. Miao, and S. Rudykh, “Effect of process parameters on tensile mechanical properties of 3D printing continuous carbon fiber-reinforced PLA composites,” Materials, vol. 13, pp. 3850, 2020. [25] J.V. Ecker, A. Haider, I. Burzic, A. Huber, G. Eder, and S. Hild, “Mechanical properties and water absorption behaviour of PLA and PLA/wood composites prepared by 3D printing and injection moulding,” Rapid Prototyping Journal, vol. 25, pp. 672–678, 2019.
  • [26] M. Ajay Kumar, M.S. Khan, and S.B. Mishra, “Effect of fused deposition machine parameters on tensile strength of printed carbon fiber reinforced PLA thermoplastics,” Materials Today: Proceedings, vol. 27, pp. 1505–1510, 2020.
  • [27] A. Rahimizadeh, J. Kalman, R. Henri, K. Fayazbakhsh, and L. Lessard, “Recycled glass fiber composites from wind turbine waste for 3D printing feedstock: Effects of fiber content and interface on mechanical performance,” Materials, vol. 12, pp. 3929, 2019.
  • [28] Y. Wang, M. Lei, and Q. Wei, “3D printing biocompatible L-Arg/GNPs/PLA nanocomposites with enhanced mechanical property and thermal stability,” Journal of Material Science, vol. 55, pp. 5064–5078, 2020.
  • [29] Standard test method for rubber property-durometer hardness, ASTM D2240-15e1, 2015.
  • [30] M.H. Hsueh, C.J. Lai, K.Y. Liu, C.F. Chung, S.H. Wang, C.Y. Pan, W.C. Huang, C.H. Hsieh, and Y.S. Zeng, “Effects of printing temperature and filling percentage on the mechanical behavior of fused deposition molding technology components for 3D printing,” Polymers, vol. 13, pp. 2910, 2021.
  • [31] P. Sammaiah, K. Rushmamanisha, N. Praveenadevi, and I.R. Reddy, “The influence of process parameters on the surface roughness of the 3D printed part in FDM process,” IOP Conference Series: Materials Science and Engineering, vol. 981, pp. 042021, 2020.
  • [32] A. Dey, and N. Yodo, “A systematic survey of FDM process parameter optimization and their influence on part characteristics,” Journal of Manufacturing and Materials Processing, vol. 3, pp. 64, 2019.
  • [33] M.A. Caminero, J.M. Chacon, E. García-Plaza, P.J. Nunez, J.M. Reverte, and J.P. Becar, “Additive manufacturing of PLA-based composites using fused filament fabrication: Effect of graphene nanoplatelet reinforcement on mechanical properties, dimensional accuracy and texture,” Polymers, vol. 11, pp. 799, 2019.
  • [34] M.Q. Tanveer, A. Haleem, and M. Suhaib, “Effect of variable infill density on mechanical behaviour of 3 D printed PLA specimen: an experimental investigation,” SN Applied Sciences, vol. 1, pp. 1701, 2019.
There are 32 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Çağın Bolat 0000-0002-4356-4696

Berkay Ergene 0000-0001-6145-1970

Publication Date April 30, 2023
Published in Issue Year 2023

Cite

APA Bolat, Ç., & Ergene, B. (2023). An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing. Duzce University Journal of Science and Technology, 11(2), 998-1013. https://doi.org/10.29130/dubited.1075259
AMA Bolat Ç, Ergene B. An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing. DÜBİTED. April 2023;11(2):998-1013. doi:10.29130/dubited.1075259
Chicago Bolat, Çağın, and Berkay Ergene. “An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing”. Duzce University Journal of Science and Technology 11, no. 2 (April 2023): 998-1013. https://doi.org/10.29130/dubited.1075259.
EndNote Bolat Ç, Ergene B (April 1, 2023) An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing. Duzce University Journal of Science and Technology 11 2 998–1013.
IEEE Ç. Bolat and B. Ergene, “An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing”, DÜBİTED, vol. 11, no. 2, pp. 998–1013, 2023, doi: 10.29130/dubited.1075259.
ISNAD Bolat, Çağın - Ergene, Berkay. “An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing”. Duzce University Journal of Science and Technology 11/2 (April 2023), 998-1013. https://doi.org/10.29130/dubited.1075259.
JAMA Bolat Ç, Ergene B. An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing. DÜBİTED. 2023;11:998–1013.
MLA Bolat, Çağın and Berkay Ergene. “An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing”. Duzce University Journal of Science and Technology, vol. 11, no. 2, 2023, pp. 998-1013, doi:10.29130/dubited.1075259.
Vancouver Bolat Ç, Ergene B. An Experimental Effort on Impact Properties of Polylactic Acid Samples Manufactured by Additive Manufacturing. DÜBİTED. 2023;11(2):998-1013.