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Design and Implementation of an Electric Actuated Valve for Precise Fluid Control

Year 2019, Volume: 32 Issue: 2, 483 - 492, 01.06.2019

Abstract

Fluid control is one of the essential automation
application area in industry. In order to fluid control effectively and
precisely, valves which are crucial components, need a controlled rotating
motion which leads to implement electric motors, electronic controller and gear
systems altogether. In this study, an electric motor actuated valve system is
designed and prototyped. The design phases are including switch mode power
supply (SMPS) design, motor controller circuit design, mechanical
implementation and controller design. The designed valve system is manufactured
and tested using multi-disciplinary fashion. The application problems are
solved by using the proper control techniques and strategies. The precise
position control of butterfly disc is also achieved. According to the related
industrial standard and application requirements, the experimental results show
the effectiveness of the design approach. 

References

  • H. R. Bishop, The mechatronics handbook, CRC Press, New York, USA, 2002.
  • Y. H. Kim and J. H. Lee, "Optimum design of ALA-SynRM for direct drive electric valve actuator," IEEE Transactions on Magnetics, vol. 53, no. 4, pp. 820-804, 2017.
  • L. Xu et al., "Research on fault analysis and fault-tolerant control of valve electric actuator system based on SRM," Fifth international symposium on computational intelligence and design, Hangzhou, pp. 389-394, 2012.
  • D. Bing and P. JunMin, "Research and development of control system in digital valve electric actuator," IEEE International electronics conference, IECON'01, Denver, pp. 193-197, 2001.
  • C. C. Egbunaand and A. H. Basson, "Electric actuator selection design aid for low cost automat," 17th international conference on engineering design, ICED'09, California, pp. 43-55, 2009.
  • T. M. Chen and C. L. Chen, "Analysis and design of asymmetrical half bridge flyback converter," IEE Proceedings Electric Power Applications, vol. 149, no. 6, pp. 433-440, 2002.
  • K. Wong, "Energy efficient peak current state-machine control with a peak power mode," IEEE Transactions on Power Electronics, vol. 24, no. 2, pp. 489-498, 2009.
  • G. Tosun et al., "The design and development of multi-output flyback converter design and implementation," 9th international conference on electrical and electronics engineering, ELECO'15, Bursa, pp. 1102-1108, 2015.
  • C. M. Wang, C. H. Su and C. H. Yang, "ZVS-PWM flyback converter with a simple auxiliary circuit," IEE Proceedings on Electric Power Applications, vol. 153, no. 1, pp. 116-122, 2006.
  • EN ISO 5210, Industrial valves - Multi-turn valve actuator attachments, 1991.
  • N. Paine, S. Oh, and L. Sentis, "Design and control considerations for high-performance series elastic actuators," IEEE Transactions on Mechatronics, vol. 19, no. 3, pp. 1080-1091, 2014.
  • F. Vakili-Tahami et al., "Analysis of the hydrodynamic torque effects on large size butterfly valves and comparing results with AWWA C504 standard recommendations," Journal of Mechanical Science and Technology vol. 26, no. 9, pp. 2799-2806, 2012.
  • M. C. Hidalgo and C. Garcia, "Friction compensation in control valves: Nonlinear control and usual approaches," Control Engineering Practice, vol. 58, pp. 42-53, 2017.
  • K. Ogawa and T. Kimura, "Hydrodynamic characteristics of a butterfly valve-prediction of torque characteristics," ISA Transactions, vol. 34 no. 4, pp. 327-333, 1995.
  • K. Eom, "Performance of butterfly valves as a flow controller," Journal of Fluids Engineering, vol. 110, no. 1, pp. 16-19, 1988.
  • N. Mohan, Electric drive: an integrative approach, MNPERE Press, Minneapolis, 2016.
  • G. Tosun et al., "Design of a position controlled electric actuator used in fluid control valves," Power electronics and motion control conference, PEMC'16, Varna, pp. 551-556.
  • ANSI/ISA–75.02.01–2008, Control valve capacity test procedures, 2009.
Year 2019, Volume: 32 Issue: 2, 483 - 492, 01.06.2019

Abstract

References

  • H. R. Bishop, The mechatronics handbook, CRC Press, New York, USA, 2002.
  • Y. H. Kim and J. H. Lee, "Optimum design of ALA-SynRM for direct drive electric valve actuator," IEEE Transactions on Magnetics, vol. 53, no. 4, pp. 820-804, 2017.
  • L. Xu et al., "Research on fault analysis and fault-tolerant control of valve electric actuator system based on SRM," Fifth international symposium on computational intelligence and design, Hangzhou, pp. 389-394, 2012.
  • D. Bing and P. JunMin, "Research and development of control system in digital valve electric actuator," IEEE International electronics conference, IECON'01, Denver, pp. 193-197, 2001.
  • C. C. Egbunaand and A. H. Basson, "Electric actuator selection design aid for low cost automat," 17th international conference on engineering design, ICED'09, California, pp. 43-55, 2009.
  • T. M. Chen and C. L. Chen, "Analysis and design of asymmetrical half bridge flyback converter," IEE Proceedings Electric Power Applications, vol. 149, no. 6, pp. 433-440, 2002.
  • K. Wong, "Energy efficient peak current state-machine control with a peak power mode," IEEE Transactions on Power Electronics, vol. 24, no. 2, pp. 489-498, 2009.
  • G. Tosun et al., "The design and development of multi-output flyback converter design and implementation," 9th international conference on electrical and electronics engineering, ELECO'15, Bursa, pp. 1102-1108, 2015.
  • C. M. Wang, C. H. Su and C. H. Yang, "ZVS-PWM flyback converter with a simple auxiliary circuit," IEE Proceedings on Electric Power Applications, vol. 153, no. 1, pp. 116-122, 2006.
  • EN ISO 5210, Industrial valves - Multi-turn valve actuator attachments, 1991.
  • N. Paine, S. Oh, and L. Sentis, "Design and control considerations for high-performance series elastic actuators," IEEE Transactions on Mechatronics, vol. 19, no. 3, pp. 1080-1091, 2014.
  • F. Vakili-Tahami et al., "Analysis of the hydrodynamic torque effects on large size butterfly valves and comparing results with AWWA C504 standard recommendations," Journal of Mechanical Science and Technology vol. 26, no. 9, pp. 2799-2806, 2012.
  • M. C. Hidalgo and C. Garcia, "Friction compensation in control valves: Nonlinear control and usual approaches," Control Engineering Practice, vol. 58, pp. 42-53, 2017.
  • K. Ogawa and T. Kimura, "Hydrodynamic characteristics of a butterfly valve-prediction of torque characteristics," ISA Transactions, vol. 34 no. 4, pp. 327-333, 1995.
  • K. Eom, "Performance of butterfly valves as a flow controller," Journal of Fluids Engineering, vol. 110, no. 1, pp. 16-19, 1988.
  • N. Mohan, Electric drive: an integrative approach, MNPERE Press, Minneapolis, 2016.
  • G. Tosun et al., "Design of a position controlled electric actuator used in fluid control valves," Power electronics and motion control conference, PEMC'16, Varna, pp. 551-556.
  • ANSI/ISA–75.02.01–2008, Control valve capacity test procedures, 2009.
There are 18 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Electrical & Electronics Engineering
Authors

Omer Cihan Kıvanc

Ozgur Ustun

Gurkan Tosun This is me

Ender Oguz This is me

Yasar Mutlu This is me

Publication Date June 1, 2019
Published in Issue Year 2019 Volume: 32 Issue: 2

Cite

APA Kıvanc, O. C., Ustun, O., Tosun, G., Oguz, E., et al. (2019). Design and Implementation of an Electric Actuated Valve for Precise Fluid Control. Gazi University Journal of Science, 32(2), 483-492.
AMA Kıvanc OC, Ustun O, Tosun G, Oguz E, Mutlu Y. Design and Implementation of an Electric Actuated Valve for Precise Fluid Control. Gazi University Journal of Science. June 2019;32(2):483-492.
Chicago Kıvanc, Omer Cihan, Ozgur Ustun, Gurkan Tosun, Ender Oguz, and Yasar Mutlu. “Design and Implementation of an Electric Actuated Valve for Precise Fluid Control”. Gazi University Journal of Science 32, no. 2 (June 2019): 483-92.
EndNote Kıvanc OC, Ustun O, Tosun G, Oguz E, Mutlu Y (June 1, 2019) Design and Implementation of an Electric Actuated Valve for Precise Fluid Control. Gazi University Journal of Science 32 2 483–492.
IEEE O. C. Kıvanc, O. Ustun, G. Tosun, E. Oguz, and Y. Mutlu, “Design and Implementation of an Electric Actuated Valve for Precise Fluid Control”, Gazi University Journal of Science, vol. 32, no. 2, pp. 483–492, 2019.
ISNAD Kıvanc, Omer Cihan et al. “Design and Implementation of an Electric Actuated Valve for Precise Fluid Control”. Gazi University Journal of Science 32/2 (June 2019), 483-492.
JAMA Kıvanc OC, Ustun O, Tosun G, Oguz E, Mutlu Y. Design and Implementation of an Electric Actuated Valve for Precise Fluid Control. Gazi University Journal of Science. 2019;32:483–492.
MLA Kıvanc, Omer Cihan et al. “Design and Implementation of an Electric Actuated Valve for Precise Fluid Control”. Gazi University Journal of Science, vol. 32, no. 2, 2019, pp. 483-92.
Vancouver Kıvanc OC, Ustun O, Tosun G, Oguz E, Mutlu Y. Design and Implementation of an Electric Actuated Valve for Precise Fluid Control. Gazi University Journal of Science. 2019;32(2):483-92.