Anti-Windup PID Control for Globe Valve Internal Disturbances: Design and Simulation Approach
Year 2025,
Early View, 1 - 1
Philip Adewuyi
,
Lukman Animashaun
Abstract
Internal disturbances of a working globe valves come in three variants. The variants are the breakaway point, the stuck point, and the moving friction point. The breakaway point is the point where the fluid is just about to be free after being stuck for some period within the medium. This point comes with excessive friction and it is expected that the globe valve should be able to withstand this excessive friction. At stuck point, initial movement of fluid is practically stalled due to friction which should not be allowed to prolong to prevent damage of the globe valve. The moving friction point is the normal operational point friction of the globe valve when handling fluid movement. In practice, these disturbances transition from one point to another sequentially making them seem combined because of the fast rate at which they transition. In order to solve these problems, the natures of these disturbances are modeled mathematically and simulated using SIMULINK. Then, Anti-windup Proportional Integral Derivative controller (AW-PID) is introduced to control the operation of the globe valve to overcome the saturation effect associated with actuators which the conventional PID controller could not handle effectively. For a medium without the disturbances, AW-PID gives an overshoot of 1.40%, rise time of 0.015s for a unit step input function at 0.0042s settling time. For a fully working globe valve, an overshoot of 7.25% is obtained for a unit step input function with a rise time of 0.133s and a settling time of 0.536s. This work presents an improved technique to handle the internal disturbances of a working globe valve.
Ethical Statement
This article has not been submitted to any other journal for publication in any form.
Supporting Institution
None
References
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Year 2025,
Early View, 1 - 1
Philip Adewuyi
,
Lukman Animashaun
References
- [1] Cruz, P., Batista, P., and Sanyal, A., “Attitude observers for three-vehicle heterogeneous formations based on the Lagrange-d’Alembert principle”, 2021 European Control Conference (ECC), Delft, Netherlands, 2317-2322, (2021).
- [2] Wang, H., Zhu, Z., Xu, H., and Li, J., “Effects of throttling structures on cavitation flow and circumferential uniformity in a control valve”, Engineering Failure Analysis, 134, 106025, (2022).
- [3] Gangadiya, A. J., George, P. M., Pandya, V. A., and Ayar, M. S., “Optimization of turning parameters to control concentricity of globe plug check valve”, AIP Conference Proceedings, 2317, 050012, (2021).
- [4] Lin, W., Wu, S., Shi, Y., and Wang, F., “Research on non-intrusive acoustic monitoring for valve internal leakage”, in 2017 29th Chinese Control and Decision Conference (CCDC), 7796–7801, (2017).
- [5] Yuan, T., and Qin, S. J., “Root cause diagnosis of plant-wide oscillations using Granger causality”, Journal of Process Control, 24: 450–459, (2014).
- [6] Sotoodeh, K., “A Review and Analysis of Industrial Valve Material Failures Due to Corrosion and Proposals for Prevention Measures Based on Industrial Experiences in the Offshore Sector of the Oil and Gas Industry”, Journal of Failure Analysis and Prevention, 21: 261–267, (2021).
- [7] Tewari, K., Dewan, A., Narayanan, V., “Computational Fluid Analysis of Flow Losses in Globe Valves”, In: Bhattacharyya, S., Chattopadhyay, H. (eds) Fluid Mechanics and Fluid Power. Lecture Notes in Mechanical Engineering, Springer, Singapore, 1, 19-23, (2023).
- [8] Airede, Y. O., “Intrusive and Non-intrusive Methods for Fluid Diagnostics and Flow Condition Monitoring in a Control valve”, (University of Huddersfield, (2019).
- [9] Park, K. H., Sohn, Y. H., Jang, W., and Seo, Y., “Experimental Investigation of Severe Slugging in Vertical Riser and Its Mitigation with Inlet Choke control”, in (OnePetro, 2019).
- [10] Park, K.-H., Kim, T.-W., Kim, Y.-J., Lee, N., and Seo, Y., “Experimental investigation of model-based IMC control of severe slugging”, Journal of Petroleum Science and Engineering, 204, 108732, (2021).
- [11] Ahmed, F., Eames, I., Azarbadegan, A., and Moeendarbary, E., “Acoustics and vibrations in a complex piping network with pump startup–shutdown transients”, International Journal of Mechanical Sciences, 227, 107357, (2022).
- [12] Chen, Y., Ma, K., and Dong, R., “Dynamic anti-windup design for linear systems with time-varying state delay and input saturations”, International Journal of Systems Science, 53: 2165–2179, (2022).
- [13] Lopes, A. N. D., Leite, V. J. S., Silva, L. F. P., Guelton, K., “Anti-windup TS Fuzzy PI-like Control for Discrete-Time Nonlinear Systems with Saturated Actuators”, Journal of Intelligent & Fuzzy Systems, 22(1): 46-61, (2020).
- [14] Chen, Y., Fu, Z., Fei, S., and Song, S., “Delayed anti-windup strategy for input-delay systems with actuator saturations”, Journal of the Franklin Institute, 357: 4680–4696, (2020).
- [15] Alifdhyatra, A. F., Sunarya, B. A. Y., Hidayat, E. M. I., Anshori, I., and Hadi, Y. W., “Development of Pneumatic Networks Soft Robot with Anti-Windup PID Control”, in 2022 IEEE 13th Control and System Graduate Research Colloquium (ICSGRC), 25–30, (2022).
- [16] Kavyashree, B.G., Patil, S., Rao, V. S., “Observer-based anti-windup robust PID controller for performance enhancement of damped outrigger structure”, Innovative Infrastructure Solutions, 7(205), (2022).
- [17] Widagdo, R. S., Hariadi, B., and Setyadjit, K., “Modelling and Analysis of Ziegler-Nichols and Chien-Hrones-Reswick Tuning PID on DC Motor Speed Control”, Jurnal Teknologi Elektro, 14: 23-27, (2023).
- [18] Choudhury, M. A. A. S., Thornhill, N. F., and Shah, S. L., “Modelling valve stiction”, Control Engineering Practice, 13: 641–658, (2005).