Smart Cnc Router System Desıgn for Vibratıon Optimization

Abstract

Accelerating with digital technologies in the world, Industry 4.0 is integrating into traditional production systems, transforming the production sector to a significant extent and aims to digitalize existing industrial processes. This digitalization is the biggest step of a manufacturing industry that is not dependent on human error, is smart and adaptable, has higher quality and efficiency, and is faster. In this study, a smart CNC Router that can optimize cutting parameters according to the required vibration level and quality was designed and assembled. In order for the CNC Router to estimate the cutting parameters and update them in real time, the machine control card, drivers, spindle, and power supply belonging to Stepcraft were changed. In addition, an interface design was carried out. As a result, an original CNC Router that can estimate the cutting parameters according to the required vibration level and expected quality, decide on the operation process in real time without operator intervention and adapt itself was obtained.

Keywords

• CNC Router
• Deep learning
• Cutting parameters
• Chatter

Titreşim Optimizasyonu için Akıllı Cnc Router Sistem Tasarımı

Öz

Dünyada dijital teknolojiler ile ivmelenen Endüstri 4.0, geleneksel üretim sistemlerine entegre edilerek, üretim sektörünü önemli boyutta dönüştürmekte ve mevcut endüstriyel süreçlerin dijitalleştirilmesini amaçlamaktadır. Bu dijitalleştirme, insan hatası faktörüne bağlı olmayan, akıllı ve kendisini uyarlayan, kalitesi ve verimi daha yüksek, daha hızlı bir imalat sanayinin en büyük adımı olmaktadır. Bu çalışmada, olması gereken titreşim seviyesi ve istenilen kaliteye göre kesme parametrelerini optimize edebilen akıllı bir CNC Router tasarımı ve montajı yapılmıştır. CNC Router’ın kesme parametrelerini tahmin etmesi ve gerçek zamanlı olarak güncellemesi için Stepcraft CNC Router’a ait makine kontrol kartı, sürücüleri, fener mili, güç kaynağı değiştirilmiştir. Ayrıca veri toplama ve kesme parametrelerine müdahale edebilmek için ara yüz tasarımı gerçekleştirilmiştir. Sonuç olarak, kesme parametrelerini olması gereken titreşim seviyesi ve beklenilen kaliteye göre tahmin edebilen, operatör müdahalesi olmadan gerçek zamanlı olarak operasyon sürecine karar verebilen ve kendini uyarlayan özgün bir CNC Router elde edilmiştir.

Anahtar Kelimeler

• CNC Router
• Derin öğrenme
• Kesme parametreleri
• Tırlama

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