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A356 alüminyum alaşımının dökümünde katılaşma zamanı ve Nb ilavesinin mikroyapıya etkisinin incelenmesi

Year 2024, , 479 - 492, 15.06.2024
https://doi.org/10.17714/gumusfenbil.1336800

Abstract

Alüminyum alaşımları hafiflik, korozyon direnci, elektrik ve ısı iletkenliğinin yüksek olması yüksek dayanım, sünek olması gibi özelliklerinde dolayı oldukça önemli bir mühendislik malzemesidir. Bu sebeple; otomotiv, havacılık, savunma, uzay endüstrisi, makine imalat, gıda endüstrisi gibi birçok alanda yaygınca kullanım bulmaktadır. Özellikle otomotiv sanayi ve yüksek teknoloji gereksinimi olan birçok sektörde kullanımı artmakla birlikte kalite gereksinimleri de artmaktadır. Alüminyum döküm alaşımlarından kalite beklentisindeki artışa bağlı olarak farklı alaşım elementi ilaveleri ile dökümler yapılması ve üretimde yeni teknoloji kullanımları üzerinde çalışmalar devam etmektedir. Bu çalışmada A356 alüminyum döküm alaşımına %0.03, %0.06 ve %0.1 Niyobyum ilavesinin değişen kesitler içeren kokil kalıba dökümünde mikroyapı üzerindeki etkileri incelenecektir. Çalışmada ergitme, sıvı metal temizleme, kokil kalıba döküm, metalografik numune hazırlama, mikroyapı inceleme ve imaj analiz teknikleri kullanılmıştır. Sonuçlar incelediğinde katılaşma zamanına ve Nb ilave miktarına bağlı olarak döküm mikro yapılarında değişimler olduğu gözlenmiştir.

References

  • Aydogan, F., Dizdar, K. C., Sahin, H., Mentese, E., & Dispinar, D. (2022a). Mechanical property comparison of Al11Si wheels grain refined by Ti, Nb and MTS. Archives of Foundry Engineering, 22.
  • Aydogan, F., Dizdar, K. C., Sahin, H., Mentese, E., & Dispinar, D. (2022b). Weibull analysis evaluation of Ti, B, Nb and MTS grain refined Al11Si alloy. Materials Chemistry and Physics, 287, 126264.
  • Birol, Y. (2009). A novel Al–Ti–B alloy for grain refining Al–Si foundry alloys. Journal of Alloys and Compounds, 486(1-2), 219-222.
  • Birol, Y. (2013). Impact of grain size on mechanical properties of AlSi7Mg0. 3 alloy. Materials Science and Engineering: A, 559, 394-400.
  • Bolzoni, L., & Babu, N. H. (2015). Refinement of the grain size of the LM25 alloy (A356) by 96Al–2Nb–2B master alloy. Journal of Materials Processing Technology, 222, 219-223.
  • Bolzoni, L., Nowak, M., & Babu, N. H. (2015). Grain refinement of Al–Si alloys by Nb–B inoculation. Part II: Application to commercial alloys. Materials & Design (1980-2015), 66, 376-383.
  • Çolak, M., Kayikci, R., & Dispinar, D. (2015). Influence of different cross sections on fluidity characteristics of A356. Transactions of the Indian Institute of Metals, 68, 275-281.
  • Çolak, M., & Arslan, İ. (2022). Investigation of the effect of the addition of grain refiner and modifier addition on wear properties in sand and permanent mould casting of A357 and A380 aluminium alloys. International Journal of Cast Metals Research, 1-7. https://doi.org/https://doi.org/10.1080/13640461.2022.2069912
  • Çolak, M., Kayikci, R., & Dispinar, D. (2016). Melt cleanliness comparison of chlorine fluxing and ar degassing of secondary Al-4Cu. Metallurgical and Materials Transactions B, 47(5), 2705-2709.
  • Çolak, M., & Kayıkçı, R. (2009). Alüminyum dökümlerinde tane inceltme. Sakarya University Journal of Science, 13(1), 11-17.
  • De Albuquerque Sousa, S. M., Saldanha, F. E., de Gouveia, G. L., Garcia, A., & Spinelli, J. E. (2022). NbB refining capability: Effects of slow and rapid solidification on dendritic spacings and grain sizes of a 6201 alloy. Materials Letters, 315, 131960.
  • Ernam, O., Sekban, T., Tugan, O., Dizdar, K., Sahin, H., & Dispinar, D. (2022). Effect of heat treatment on mechanical properties of Er-, Dy-, and Eu-modified A356 alloy. In Light Metals 2022 (pp. 785-789). Springer.
  • Erzi, E., Gürsoy, Ö., Yüksel, Ç., Colak, M., & Dispinar, D. (2019). Determination of acceptable quality limit for casting of A356 aluminium alloy: supplier’s quality index (SQI). Metals, 9(9), 957.
  • Guan, R.-G., & Tie, D. (2017). A review on grain refinement of aluminum alloys: progresses, challenges and prospects. Acta Metallurgica Sinica (English Letters), 30, 409-432.
  • Jeon, J., & Bae, D. (2019). Effect of cooling rate on the thermal and electrical conductivities of an A356 sand cast alloy. Journal of Alloys and Compounds, 808, 151756.
  • Jeong, G., Park, J., Nam, S., Shin, S.-E., Shin, J., Bae, D., & Choi, H. (2015). The effect of grain size on the mechanical properties of aluminum. Archives of Metallurgy and Materials, 60.
  • Khakzadshahandashti, A., Varahram, N., Davami, P., & Pirmohammadi, M. (2019). Evaluation of simultaneous effect of melt filtration and cooling rate on tensile properties of A356 cast alloy. Iranian Journal of Materials Science & Engineering, 16(3).
  • Narducci Jr, C., Brollo, G. L., de Siqueira, R. H. M., Antunes, A. S., & Abdalla, A. J. (2021). Effect of Nb addition on the size and morphology of the β-Fe precipitates in recycled Al-Si alloys. Scientific reports, 11(1), 1-14.
  • Pulivarti, S. R., & Birru, A. K. (2018). Effect of mould coatings and pouring temperature on the fluidity of different thin cross-sections of A206 alloy by sand casting. Transactions of the Indian Institute of Metals, 71(7), 1735-1745.
  • Quested, T. (2004). Understanding mechanisms of grain refinement of aluminium alloys by inoculation. Materials Science and Technology, 20(11), 1357-1369.
  • Ridvan, G., Serhat, A., Kisasoz, A., GULER, K. A., & Karaaslan, A. (2018). Influence of T6 heat treatment on A356 and A380 aluminium alloys manufactured by thixoforging combined with low superheat casting. Transactions of nonferrous metals society of China, 28(3), 385-392. https://doi.org/https://doi.org/10.1016/S1003-6326(18)64672-2
  • Sahin, H., & Dispinar, D. (2023). Effect of rare earth elements erbium and europium addition on microstructure and mechanical properties of A356 (Al–7Si–0.3 Mg) alloy. International Journal of Metalcasting, 1-10.
  • Seydisehiraluminyum. (t.y.). Alüminyum külçe kimyasal bileşim. https://seydisehiraluminyum.com.tr/aluminyum-kulce
  • Shabani, M., Mazahery, A., Bahmani, A., Davami, P., & Varahram, N. (2011). Solidification of A356 Al alloy: experimental study and modeling. Kovove Material, 49, 253-258.
  • Sheykh-Jaberi, F., Cockcroft, S., Maijer, D., & Phillion, A. (2019). Comparison of the semi-solid constitutive behaviour of A356 and B206 aluminum foundry alloys. Journal of Materials Processing Technology, 266, 37-45.
  • Tamuly, R., Behl, A., & Borkar, H. (2022). Effect of addition of grain refiner and modifier on microstructural and mechanical properties of squeeze cast A356 alloy. Transactions of the Indian Institute of Metals, 75(9), 2395-2408.

Investigation of the effect of solidification time and Nb addition on the microstructure of A356 aluminum alloy castings

Year 2024, , 479 - 492, 15.06.2024
https://doi.org/10.17714/gumusfenbil.1336800

Abstract

Aluminum alloys are very important engineering materials due to their lightness, corrosion resistance, high electrical and thermal conductivity, high strength, and ductility. Therefore; It is widely used in many areas such as automotive, aviation, defense, space industry, machinery manufacturing, and food industry. The demand for high-quality aluminum products is also growing as their applications increase. This study aims to explore the influence of adding 0.03%, 0.06%, and 0.1% niobium to the A356 aluminum casting alloy on the resulting microstructure. The investigation focused on permanent step mold casting with different cross-sectional profiles. In the study, melting, liquid metal cleaning (lance degassing), permanent mold casting, metallographic sample preparation, microstructure examination, and image analysis techniques were used. It was observed that SDAS and SDAL of A356 increased with decreasing cooling rate. With the addition of 0.1% Nb, the dimensions of SDAS demonstrated a reduction when contrasted with the as-received A356 castings.

References

  • Aydogan, F., Dizdar, K. C., Sahin, H., Mentese, E., & Dispinar, D. (2022a). Mechanical property comparison of Al11Si wheels grain refined by Ti, Nb and MTS. Archives of Foundry Engineering, 22.
  • Aydogan, F., Dizdar, K. C., Sahin, H., Mentese, E., & Dispinar, D. (2022b). Weibull analysis evaluation of Ti, B, Nb and MTS grain refined Al11Si alloy. Materials Chemistry and Physics, 287, 126264.
  • Birol, Y. (2009). A novel Al–Ti–B alloy for grain refining Al–Si foundry alloys. Journal of Alloys and Compounds, 486(1-2), 219-222.
  • Birol, Y. (2013). Impact of grain size on mechanical properties of AlSi7Mg0. 3 alloy. Materials Science and Engineering: A, 559, 394-400.
  • Bolzoni, L., & Babu, N. H. (2015). Refinement of the grain size of the LM25 alloy (A356) by 96Al–2Nb–2B master alloy. Journal of Materials Processing Technology, 222, 219-223.
  • Bolzoni, L., Nowak, M., & Babu, N. H. (2015). Grain refinement of Al–Si alloys by Nb–B inoculation. Part II: Application to commercial alloys. Materials & Design (1980-2015), 66, 376-383.
  • Çolak, M., Kayikci, R., & Dispinar, D. (2015). Influence of different cross sections on fluidity characteristics of A356. Transactions of the Indian Institute of Metals, 68, 275-281.
  • Çolak, M., & Arslan, İ. (2022). Investigation of the effect of the addition of grain refiner and modifier addition on wear properties in sand and permanent mould casting of A357 and A380 aluminium alloys. International Journal of Cast Metals Research, 1-7. https://doi.org/https://doi.org/10.1080/13640461.2022.2069912
  • Çolak, M., Kayikci, R., & Dispinar, D. (2016). Melt cleanliness comparison of chlorine fluxing and ar degassing of secondary Al-4Cu. Metallurgical and Materials Transactions B, 47(5), 2705-2709.
  • Çolak, M., & Kayıkçı, R. (2009). Alüminyum dökümlerinde tane inceltme. Sakarya University Journal of Science, 13(1), 11-17.
  • De Albuquerque Sousa, S. M., Saldanha, F. E., de Gouveia, G. L., Garcia, A., & Spinelli, J. E. (2022). NbB refining capability: Effects of slow and rapid solidification on dendritic spacings and grain sizes of a 6201 alloy. Materials Letters, 315, 131960.
  • Ernam, O., Sekban, T., Tugan, O., Dizdar, K., Sahin, H., & Dispinar, D. (2022). Effect of heat treatment on mechanical properties of Er-, Dy-, and Eu-modified A356 alloy. In Light Metals 2022 (pp. 785-789). Springer.
  • Erzi, E., Gürsoy, Ö., Yüksel, Ç., Colak, M., & Dispinar, D. (2019). Determination of acceptable quality limit for casting of A356 aluminium alloy: supplier’s quality index (SQI). Metals, 9(9), 957.
  • Guan, R.-G., & Tie, D. (2017). A review on grain refinement of aluminum alloys: progresses, challenges and prospects. Acta Metallurgica Sinica (English Letters), 30, 409-432.
  • Jeon, J., & Bae, D. (2019). Effect of cooling rate on the thermal and electrical conductivities of an A356 sand cast alloy. Journal of Alloys and Compounds, 808, 151756.
  • Jeong, G., Park, J., Nam, S., Shin, S.-E., Shin, J., Bae, D., & Choi, H. (2015). The effect of grain size on the mechanical properties of aluminum. Archives of Metallurgy and Materials, 60.
  • Khakzadshahandashti, A., Varahram, N., Davami, P., & Pirmohammadi, M. (2019). Evaluation of simultaneous effect of melt filtration and cooling rate on tensile properties of A356 cast alloy. Iranian Journal of Materials Science & Engineering, 16(3).
  • Narducci Jr, C., Brollo, G. L., de Siqueira, R. H. M., Antunes, A. S., & Abdalla, A. J. (2021). Effect of Nb addition on the size and morphology of the β-Fe precipitates in recycled Al-Si alloys. Scientific reports, 11(1), 1-14.
  • Pulivarti, S. R., & Birru, A. K. (2018). Effect of mould coatings and pouring temperature on the fluidity of different thin cross-sections of A206 alloy by sand casting. Transactions of the Indian Institute of Metals, 71(7), 1735-1745.
  • Quested, T. (2004). Understanding mechanisms of grain refinement of aluminium alloys by inoculation. Materials Science and Technology, 20(11), 1357-1369.
  • Ridvan, G., Serhat, A., Kisasoz, A., GULER, K. A., & Karaaslan, A. (2018). Influence of T6 heat treatment on A356 and A380 aluminium alloys manufactured by thixoforging combined with low superheat casting. Transactions of nonferrous metals society of China, 28(3), 385-392. https://doi.org/https://doi.org/10.1016/S1003-6326(18)64672-2
  • Sahin, H., & Dispinar, D. (2023). Effect of rare earth elements erbium and europium addition on microstructure and mechanical properties of A356 (Al–7Si–0.3 Mg) alloy. International Journal of Metalcasting, 1-10.
  • Seydisehiraluminyum. (t.y.). Alüminyum külçe kimyasal bileşim. https://seydisehiraluminyum.com.tr/aluminyum-kulce
  • Shabani, M., Mazahery, A., Bahmani, A., Davami, P., & Varahram, N. (2011). Solidification of A356 Al alloy: experimental study and modeling. Kovove Material, 49, 253-258.
  • Sheykh-Jaberi, F., Cockcroft, S., Maijer, D., & Phillion, A. (2019). Comparison of the semi-solid constitutive behaviour of A356 and B206 aluminum foundry alloys. Journal of Materials Processing Technology, 266, 37-45.
  • Tamuly, R., Behl, A., & Borkar, H. (2022). Effect of addition of grain refiner and modifier on microstructural and mechanical properties of squeeze cast A356 alloy. Transactions of the Indian Institute of Metals, 75(9), 2395-2408.
There are 26 citations in total.

Details

Primary Language Turkish
Subjects Casting Technologies
Journal Section Articles
Authors

Önder Yalçın This is me 0009-0009-6729-967X

Mehmet Tokatlı 0000-0001-6001-0292

Ahmet Tigli 0000-0001-7605-4222

Murat Çolak 0000-0002-8255-5987

Publication Date June 15, 2024
Submission Date August 3, 2023
Acceptance Date February 5, 2024
Published in Issue Year 2024

Cite

APA Yalçın, Ö., Tokatlı, M., Tigli, A., Çolak, M. (2024). A356 alüminyum alaşımının dökümünde katılaşma zamanı ve Nb ilavesinin mikroyapıya etkisinin incelenmesi. Gümüşhane Üniversitesi Fen Bilimleri Dergisi, 14(2), 479-492. https://doi.org/10.17714/gumusfenbil.1336800