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Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques

Year 2024, Volume: 13 Issue: 4, 191 - 200, 31.12.2024
https://doi.org/10.18245/ijaet.1251886

Abstract

Internal combustion engines are frequently used in transportation, power plants, and in many other applications for industrial purposes. For this reason, it is very important that the maintenance is done systematically and that the faults are detected correctly. In this study, two different methods were used for the detection of the healthy internal combustion engine (H) and faulty internal combustion engines (single-cylinder misfire-F1, two-cylinder misfire-F2). In the first method, classical signal features were extracted from engine vibration measurements and used in the training of artificial neural networks (ANNs) and support vector machine (SVM). In the second method, convolutional neural networks (CNNs), a deep learning method in which features are extracted automatically, are used. Spectrograms of engine vibration signals were used to train pre-trained CNNs with different structures. Spectrograms were obtained by applying short-time Fourier transform (STFT) to vibration signals. The results of GoogleNet and ResNet-50 models trained with spectrograms were compared with the results obtained from models based on ANNs and SVM.

References

  • Aliramezani, M., Koch, C.R. and Shahbakhti, M., “Modeling, diagnostics, optimization, and control of internal combustion engines via modern machine learning techniques: A review and future directions”, Progress in Energy and Combustion Science, 88, 100967, 2022. https://doi.org/10.1016/j.pecs.2021.100967
  • Jafarian, K., Mobin, M., Jafari-Marandi, R. and Rabiei, E., “Misfire and valve clearance faults detection in the combustion engines based on a multi-sensor vibration signal monitoring”, Measurement, 128, pp. 527-536, 2018. https://doi.org/10.1016/j.measurement.2018.04.062
  • Li, Z., Yan, X., Yuan, C., and Peng, Z. “Intelligent fault diagnosis method for marine diesel engines using instantaneous angular speed”, Journal of Mechanical Science and Technology, 26, pp. 2413-2423, 2012. https://doi.org/10.1007/s12206-012-0621-2
  • Moosavian, A., Khazaee, M., Najafi, G., Kettner, M. and Mamat, R., “Spark plug fault recognition based on sensor fusion and classifier combination using Dempster–Shafer evidence theory”, Applied Acoustics, 93, pp. 120-129, 2015. https://doi.org/10.1016/j.apacoust.2015.01.008
  • Sharma, A., Sugumaran, V. and Devasenapati, S.B., “Misfire detection in an IC engine using vibration signal and decision tree algorithms”, Measurement, 50, pp. 370-380, 2014. https://doi.org/10.1016/j.measurement.2014.01.018
  • Devasenapati, S.B., Sugumaran, V. and Ramachandran, KI., “Misfire identification in a four-stroke four-cylinder petrol engine using decision tree”, Expert systems with applications, 37, 3, pp. 2150-2160, 2010. https://doi.org/10.1016/j.eswa.2009.07.061
  • Castresana, J., Gabiña, G., Martin, L., Basterretxea, A. and Uriondo, Z., “Marine diesel engine ANN modelling with multiple output for complete engine performance map”, Fuel, 319, 123873, 2022. https://doi.org/10.1016/j.fuel.2022.123873
  • Wang, W., Li, Y. and Song, Y., “Fault diagnosis method of vehicle engine via HOSVD–HOALS hybrid algorithm-based multi-dimensional feature extraction”, Applied Soft Computing, 116, 108293, 2022. https://doi.org/10.1016/j.asoc.2021.108293
  • Cai, B., Sun, X., Wang, J., Yang, C., Wang, Z., Kong, X. and Liu, Y., “Fault detection and diagnostic method of diesel engine by combining rule-based algorithm and BNs/BPNNs”, Journal of Manufacturing Systems, 57, pp. 148-157, 2020. https://doi.org/10.1016/j.jmsy.2020.09.001
  • Kowalski, J., Krawczyk, B. and Woźniak, M., “Fault diagnosis of marine 4-stroke diesel engines using a one-vs-one extreme learning ensemble”, Engineering Applications of Artificial Intelligence, 57, pp. 134-141, 2017. https://doi.org/10.1016/j.engappai.2016.10.015
  • Karatuğ, Ç. and Arslanoğlu, Y., “Development of condition-based maintenance strategy for fault diagnosis for ship engine systems”, Ocean Engineering, 256, 111515, 2022. https://doi.org/10.1016/j.oceaneng.2022.111515
  • Flett, J. and Bone, G.M., “Fault detection and diagnosis of diesel engine valve trains”, Mechanical Systems and Signal Processing, 72, pp. 316-327, 2016. https://doi.org/10.1016/j.ymssp.2015.10.024
  • Wang, X., Liu, C., Bi, F., Bi, X. and Shao, K., “Fault diagnosis of diesel engine based on adaptive wavelet packets and EEMD-fractal dimension”, Mechanical Systems and Signal Processing, 41, 1-2, pp. 581-597, 2013. https://doi.org/10.1016/j.ymssp.2013.07.009
  • Basurko, O.C. and Uriondo, Z., “Condition-based maintenance for medium speed diesel engines used in vessels in operation”, Applied Thermal Engineering, 80, pp. 404-412, 2015. https://doi.org/10.1016/j.applthermaleng.2015.01.075
  • Küçüksarıyıldız, H., Çarman, K., Sabancı, K. “Prediction of specific fuel consumption of 60 HP 2WD tractor using artificial neural networks”, International Journal of Automotive Science And Technology, 5, 4, pp. 436-444, 2021. https://doi.org/10.30939/ijastech..1010318
  • Togun, N. K., Baysec, S. “Prediction of torque and specific fuel consumption of a gasoline engine by using artificial neural networks”, Applied Energy, 87, 1, pp. 349-355, 2010. https://doi.org/10.1016/j.apenergy.2009.08.016
  • Çay, Y., Çiçek, A., Kara, F., Sağiroğlu, S. “Prediction of engine performance for an alternative fuel using artificial neural network”, Applied Thermal Engineering, 37, pp. 217-225, 2012. https://doi.org/10.1016/j.applthermaleng.2011.11.019
  • Parlak, A., Islamoglu, Y., Yasar, H., Egrisogut, A. “Application of artificial neural network to predict specific fuel consumption and exhaust temperature for a diesel engine”, Applied Thermal Engineering, 26, 8-9, pp. 824-828, 2006. https://doi.org/10.1016/j.applthermaleng.2005.10.006
  • Randall, R.B., “Vibration-based condition monitoring: industrial, automotive and aerospace applications”, John Wiley & Sons, 2011. http://www.wiley.com/go/randall
  • Tharanga, K.P., Liu, S., Zhang, S. and Wang, Y., “Diesel engine fault diagnosis with vibration signal”, Journal of Applied Mathematics and Physics, 8, 9, pp. 2031-2042, 2020. https://doi.org/10.4236/jamp.2020.89151
  • Karabacak, Y.E., Özmen, N.G. and Gümüşel, L. “Intelligent worm gearbox fault diagnosis under various working conditions using vibration, sound and thermal features”, Applied Acoustics, 186, 108463, 2022. https://doi.org/10.1016/j.apacoust.2021.108463
  • Karabacak, Y.E., Gürsel Özmen, N. and Gümüşel, L., “Worm gear condition monitoring and fault detection from thermal images via deep learning method”, Maintenance and Reliability, 22, 3, pp. 544-556, 2020. http://dx.doi.org/10.17531/ein.2020.3.18
  • Karabacak, Y.E. and Gürsel Özmen, N. “Rulmanlarda titreşim verilerinden durum izleme ve arıza teşhisi için derin öğrenme yönteminin uygulanması”, Konya Journal of Engineering Sciences, 10, 2, pp. 346-365, 2022. https://doi.org/10.36306/konjes.1049489

Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques

Year 2024, Volume: 13 Issue: 4, 191 - 200, 31.12.2024
https://doi.org/10.18245/ijaet.1251886

Abstract

Internal combustion engines are frequently used in transportation, power plants, and in many other applications for industrial purposes. For this reason, it is very important that the maintenance is done systematically and that the faults are detected correctly. In this study, two different methods were used for the detection of the healthy internal combustion engine (H) and faulty internal combustion engines (single-cylinder misfire-F1, two-cylinder misfire-F2). In the first method, classical signal features were extracted from engine vibration measurements and used in the training of artificial neural networks (ANNs) and support vector machine (SVM). In the second method, convolutional neural networks (CNNs), a deep learning method in which features are extracted automatically, are used. Spectrograms of engine vibration signals were used to train pre-trained CNNs with different structures. Spectrograms were obtained by applying short-time Fourier transform (STFT) to vibration signals. The results of GoogleNet and ResNet-50 models trained with spectrograms were compared with the results obtained from models based on ANNs and SVM.

References

  • Aliramezani, M., Koch, C.R. and Shahbakhti, M., “Modeling, diagnostics, optimization, and control of internal combustion engines via modern machine learning techniques: A review and future directions”, Progress in Energy and Combustion Science, 88, 100967, 2022. https://doi.org/10.1016/j.pecs.2021.100967
  • Jafarian, K., Mobin, M., Jafari-Marandi, R. and Rabiei, E., “Misfire and valve clearance faults detection in the combustion engines based on a multi-sensor vibration signal monitoring”, Measurement, 128, pp. 527-536, 2018. https://doi.org/10.1016/j.measurement.2018.04.062
  • Li, Z., Yan, X., Yuan, C., and Peng, Z. “Intelligent fault diagnosis method for marine diesel engines using instantaneous angular speed”, Journal of Mechanical Science and Technology, 26, pp. 2413-2423, 2012. https://doi.org/10.1007/s12206-012-0621-2
  • Moosavian, A., Khazaee, M., Najafi, G., Kettner, M. and Mamat, R., “Spark plug fault recognition based on sensor fusion and classifier combination using Dempster–Shafer evidence theory”, Applied Acoustics, 93, pp. 120-129, 2015. https://doi.org/10.1016/j.apacoust.2015.01.008
  • Sharma, A., Sugumaran, V. and Devasenapati, S.B., “Misfire detection in an IC engine using vibration signal and decision tree algorithms”, Measurement, 50, pp. 370-380, 2014. https://doi.org/10.1016/j.measurement.2014.01.018
  • Devasenapati, S.B., Sugumaran, V. and Ramachandran, KI., “Misfire identification in a four-stroke four-cylinder petrol engine using decision tree”, Expert systems with applications, 37, 3, pp. 2150-2160, 2010. https://doi.org/10.1016/j.eswa.2009.07.061
  • Castresana, J., Gabiña, G., Martin, L., Basterretxea, A. and Uriondo, Z., “Marine diesel engine ANN modelling with multiple output for complete engine performance map”, Fuel, 319, 123873, 2022. https://doi.org/10.1016/j.fuel.2022.123873
  • Wang, W., Li, Y. and Song, Y., “Fault diagnosis method of vehicle engine via HOSVD–HOALS hybrid algorithm-based multi-dimensional feature extraction”, Applied Soft Computing, 116, 108293, 2022. https://doi.org/10.1016/j.asoc.2021.108293
  • Cai, B., Sun, X., Wang, J., Yang, C., Wang, Z., Kong, X. and Liu, Y., “Fault detection and diagnostic method of diesel engine by combining rule-based algorithm and BNs/BPNNs”, Journal of Manufacturing Systems, 57, pp. 148-157, 2020. https://doi.org/10.1016/j.jmsy.2020.09.001
  • Kowalski, J., Krawczyk, B. and Woźniak, M., “Fault diagnosis of marine 4-stroke diesel engines using a one-vs-one extreme learning ensemble”, Engineering Applications of Artificial Intelligence, 57, pp. 134-141, 2017. https://doi.org/10.1016/j.engappai.2016.10.015
  • Karatuğ, Ç. and Arslanoğlu, Y., “Development of condition-based maintenance strategy for fault diagnosis for ship engine systems”, Ocean Engineering, 256, 111515, 2022. https://doi.org/10.1016/j.oceaneng.2022.111515
  • Flett, J. and Bone, G.M., “Fault detection and diagnosis of diesel engine valve trains”, Mechanical Systems and Signal Processing, 72, pp. 316-327, 2016. https://doi.org/10.1016/j.ymssp.2015.10.024
  • Wang, X., Liu, C., Bi, F., Bi, X. and Shao, K., “Fault diagnosis of diesel engine based on adaptive wavelet packets and EEMD-fractal dimension”, Mechanical Systems and Signal Processing, 41, 1-2, pp. 581-597, 2013. https://doi.org/10.1016/j.ymssp.2013.07.009
  • Basurko, O.C. and Uriondo, Z., “Condition-based maintenance for medium speed diesel engines used in vessels in operation”, Applied Thermal Engineering, 80, pp. 404-412, 2015. https://doi.org/10.1016/j.applthermaleng.2015.01.075
  • Küçüksarıyıldız, H., Çarman, K., Sabancı, K. “Prediction of specific fuel consumption of 60 HP 2WD tractor using artificial neural networks”, International Journal of Automotive Science And Technology, 5, 4, pp. 436-444, 2021. https://doi.org/10.30939/ijastech..1010318
  • Togun, N. K., Baysec, S. “Prediction of torque and specific fuel consumption of a gasoline engine by using artificial neural networks”, Applied Energy, 87, 1, pp. 349-355, 2010. https://doi.org/10.1016/j.apenergy.2009.08.016
  • Çay, Y., Çiçek, A., Kara, F., Sağiroğlu, S. “Prediction of engine performance for an alternative fuel using artificial neural network”, Applied Thermal Engineering, 37, pp. 217-225, 2012. https://doi.org/10.1016/j.applthermaleng.2011.11.019
  • Parlak, A., Islamoglu, Y., Yasar, H., Egrisogut, A. “Application of artificial neural network to predict specific fuel consumption and exhaust temperature for a diesel engine”, Applied Thermal Engineering, 26, 8-9, pp. 824-828, 2006. https://doi.org/10.1016/j.applthermaleng.2005.10.006
  • Randall, R.B., “Vibration-based condition monitoring: industrial, automotive and aerospace applications”, John Wiley & Sons, 2011. http://www.wiley.com/go/randall
  • Tharanga, K.P., Liu, S., Zhang, S. and Wang, Y., “Diesel engine fault diagnosis with vibration signal”, Journal of Applied Mathematics and Physics, 8, 9, pp. 2031-2042, 2020. https://doi.org/10.4236/jamp.2020.89151
  • Karabacak, Y.E., Özmen, N.G. and Gümüşel, L. “Intelligent worm gearbox fault diagnosis under various working conditions using vibration, sound and thermal features”, Applied Acoustics, 186, 108463, 2022. https://doi.org/10.1016/j.apacoust.2021.108463
  • Karabacak, Y.E., Gürsel Özmen, N. and Gümüşel, L., “Worm gear condition monitoring and fault detection from thermal images via deep learning method”, Maintenance and Reliability, 22, 3, pp. 544-556, 2020. http://dx.doi.org/10.17531/ein.2020.3.18
  • Karabacak, Y.E. and Gürsel Özmen, N. “Rulmanlarda titreşim verilerinden durum izleme ve arıza teşhisi için derin öğrenme yönteminin uygulanması”, Konya Journal of Engineering Sciences, 10, 2, pp. 346-365, 2022. https://doi.org/10.36306/konjes.1049489
There are 23 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Article
Authors

Yunus Emre Karabacak 0000-0002-0268-3656

Publication Date December 31, 2024
Submission Date February 15, 2023
Published in Issue Year 2024 Volume: 13 Issue: 4

Cite

APA Karabacak, Y. E. (2024). Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques. International Journal of Automotive Engineering and Technologies, 13(4), 191-200. https://doi.org/10.18245/ijaet.1251886
AMA Karabacak YE. Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques. International Journal of Automotive Engineering and Technologies. December 2024;13(4):191-200. doi:10.18245/ijaet.1251886
Chicago Karabacak, Yunus Emre. “Condition Monitoring of Internal Combustion Engines With Vibration Signals and Fault Detection by Using Machine Learning Techniques”. International Journal of Automotive Engineering and Technologies 13, no. 4 (December 2024): 191-200. https://doi.org/10.18245/ijaet.1251886.
EndNote Karabacak YE (December 1, 2024) Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques. International Journal of Automotive Engineering and Technologies 13 4 191–200.
IEEE Y. E. Karabacak, “Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques”, International Journal of Automotive Engineering and Technologies, vol. 13, no. 4, pp. 191–200, 2024, doi: 10.18245/ijaet.1251886.
ISNAD Karabacak, Yunus Emre. “Condition Monitoring of Internal Combustion Engines With Vibration Signals and Fault Detection by Using Machine Learning Techniques”. International Journal of Automotive Engineering and Technologies 13/4 (December 2024), 191-200. https://doi.org/10.18245/ijaet.1251886.
JAMA Karabacak YE. Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques. International Journal of Automotive Engineering and Technologies. 2024;13:191–200.
MLA Karabacak, Yunus Emre. “Condition Monitoring of Internal Combustion Engines With Vibration Signals and Fault Detection by Using Machine Learning Techniques”. International Journal of Automotive Engineering and Technologies, vol. 13, no. 4, 2024, pp. 191-00, doi:10.18245/ijaet.1251886.
Vancouver Karabacak YE. Condition monitoring of internal combustion engines with vibration signals and fault detection by using machine learning techniques. International Journal of Automotive Engineering and Technologies. 2024;13(4):191-200.