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Year 2020, Volume: 4 Issue: 3, 109 - 118, 28.09.2020

Abstract

References

  • [1] Allain, S., Chateau, J. P., Bouaziz, O., and Guelton, S. N. Correlations between the Calculated Stacking Fault Energy and the Plasticity Mechanisms in Fe–Mn–C alloys. Matererial Science Engineering. A 387–389, 158–162, 2004. doi:10.1016/j.msea.2004.01.059
  • [2] Fu, L. M., Li, Z. M., Wang, H. N., Wang, W., and Shan, A. D. Lüders-like Deformation Induced by Delta-Ferrite-Assisted Martensitic Transformation in a Dual-Phase High-Manganese Steel. Scrience Material Journals. 67, 297–300, 2012. doi:10.1016/j.scriptamat.2012.05.010
  • [3] Bhaskar and Sharief, A. Effect of Solutionising and Ageing on Hardness of Al2024-beryl Particulate Composite. Journal of Mechanical Engineering and Technology (JMET), 4(1), 81-90, 2012.
  • [4] Kok M. Production and Mechanical Properties of Al2O3 Particle-Reinforced 2024 Aluminium Alloy Composites. Materials Processing Technology Journal, 161(3), 381-387, 2005.
  • [5] Kumar A, Lal S, Kumar S. Fabrication and Characterization of A359/Al2O3 Metal Matrix Composite using Electromagnetic Stir Casting Method. Journal of Materials Research and Technology. 2(3), 250-254, 2013.
  • [6] Venkatesh and Harish, 2015 Venkatesh B, Harish B. Mechanical Properties of Metal Matrix Composites (Al/SiCp) Particles Produced by Powder Metallurgy. International Journal of Engineering Research and General Science. 3(1), 1277-1284, 2015.
  • [7] Neih T.G, Chellman D.J. Modulus Measurements in Discontinuous Reinforced Aluminum Composites. Scripta Metallurgica. 18, 925-938, 1984.
  • [8] Friend C.M. The Effect of Matrix Properties on Reinforcement is Short Al2O3 Fiber-Al MMCs. Journal of Materials Science. 22(8), 3005-3010, 1987.
  • [9] Yao B, Hofmeister C, Patterson T, Sohn Y.H, Van Den Bergh M, D. Microstructural Features Influencing the Strength of Trimodal Aluminum Metal-matrix-Composites. Composites Part A: Applied Science and Manufacturing. 41(8), 933-941, 2010.
  • [10] Saravanan C, Subramanian K, Ananda Krishnan V, Sankara Narayanan R. Effect of Particulate Reinforced Aluminium Metal Matrix Composite. Mechanics and Mechanical Engineering. 19(1), 23-30, 2015.
  • [11] Prabu S.B, Karunamoorthy L, Kathiresan S, Mohan B. Influence of Stirring Speed and Stirring Time on Distribution of Particles in Cast Metal Matrix Composite. Journal of Materials Processing Technology. 171(2), 268-73, 2006.
  • [12] Nieh T.G, Raninen R.A, Chellman D.J. Microstructure and Fracture in SiC Whisker Reinforced 2124 Aluminum Composite. Proceedings of the Fifth International Conference on Composite Materials. Metallurgical Society, Inc., 825-842, 1985.
  • [13] Crowe C.R, Gray R.A, Hasson D.F. Microstructure Controlled Fracture Toughness of SiC/Al Metal Matrix Composites. Proceedings of the Fifth International Conference on Composite Materials, 843-66, 1985.
  • [14] Rozovsky E, Hahn W.C, Avitzur B. The Behavior of Particles During Plastic Deformation of Metals. Metallurgical Transactions. 4(4), 927-30, 1973. [15] Joardar H, Sutradhar G, Das N.S. FEM Simulation and Experimental Validation of Cold Forging Behavior of LM6 Base Metal Matrix Composites. Journal of Minerals and Materials Characterization and Engineering. 11(10), 989-994, 2012.
  • [16] Orbulov I.N, Ginsztler J. Compressive Behaviour of Metal Matrix Syntactic Foams. Acta Polytechnica Hungarica. 9(2), 43-56, 2012.
  • [17]Romanova V.A, Balokhonov R.R, Schmauder S. The Influence of the Reinforcing Particle Shape and Interface Strength on the Fracture Behavior of a Metal Matrix Composite. Acta Materialia. 57(1):97-107, 2009.
  • [18] Olodu D.D. and Osarenmwinda J.O. Investigation of Polypropylene-Grass Composite Using Split-Split Plot Experimental Design. Advances in Engineering Design Technology, 1(1), 40-48, 2019.

Analysis Of The Effects Of Process Parameters On The Mechanical Properties Of Developed Unalloyed Aluminium Sheets

Year 2020, Volume: 4 Issue: 3, 109 - 118, 28.09.2020

Abstract

This study analyses the effects of process parameters on the mechanical properties of the developed unalloyed Aluminium sheet in Aluminium manufacturing industries. The process parameters investigated in this study were pressure and temperature, these process parameters poses great challenges on the mechanical properties of the produced unalloyed Aluminium sheets, this process parameter when not properly controlled results to catastrophic failure on the produced Aluminium sheet due to cracks developed during manufacturing. The mechanical properties studied in this research were tensile strength, hardness, Young Modulus of Elasticity and Shear modulus respectively. These properties were determined at various production temperatures and pressures which ranged from 660oC to 2400oC and 20GPa to 78GPa respectively. From the evaluation, an optimal tensile strength of 621MPa and 562MPa was obtained at a temperature of 1921oC and pressure of 72GPa respectively. The optimal young modulus of elasticity of 69GPa and 68GPa was obtained at a temperature of 1610oC and pressure of 69.5GPa respectively. The optimal shear modulus of 25.5GPa and 26.2GPa was obtained at a temperature of 1442oC and pressure of 69.5GPa respectively. The optimal Brinell Hardness Number of 61 was obtained at temperature of 1800oC and pressure of 69.5GPa respectively. The coefficient of determination R2 for the regression line equations for tensile strength, hardness, Young Modulus of Elasticity and Shear modulus ranged from 0.7254 to 0.9163, these results shows good adequacy of the experimental results obtained. The results obtained also shows that temperature and pressure have great effect on the mechanical properties of the developed Aluminium sheet produced in Aluminium manufacturing industries.

References

  • [1] Allain, S., Chateau, J. P., Bouaziz, O., and Guelton, S. N. Correlations between the Calculated Stacking Fault Energy and the Plasticity Mechanisms in Fe–Mn–C alloys. Matererial Science Engineering. A 387–389, 158–162, 2004. doi:10.1016/j.msea.2004.01.059
  • [2] Fu, L. M., Li, Z. M., Wang, H. N., Wang, W., and Shan, A. D. Lüders-like Deformation Induced by Delta-Ferrite-Assisted Martensitic Transformation in a Dual-Phase High-Manganese Steel. Scrience Material Journals. 67, 297–300, 2012. doi:10.1016/j.scriptamat.2012.05.010
  • [3] Bhaskar and Sharief, A. Effect of Solutionising and Ageing on Hardness of Al2024-beryl Particulate Composite. Journal of Mechanical Engineering and Technology (JMET), 4(1), 81-90, 2012.
  • [4] Kok M. Production and Mechanical Properties of Al2O3 Particle-Reinforced 2024 Aluminium Alloy Composites. Materials Processing Technology Journal, 161(3), 381-387, 2005.
  • [5] Kumar A, Lal S, Kumar S. Fabrication and Characterization of A359/Al2O3 Metal Matrix Composite using Electromagnetic Stir Casting Method. Journal of Materials Research and Technology. 2(3), 250-254, 2013.
  • [6] Venkatesh and Harish, 2015 Venkatesh B, Harish B. Mechanical Properties of Metal Matrix Composites (Al/SiCp) Particles Produced by Powder Metallurgy. International Journal of Engineering Research and General Science. 3(1), 1277-1284, 2015.
  • [7] Neih T.G, Chellman D.J. Modulus Measurements in Discontinuous Reinforced Aluminum Composites. Scripta Metallurgica. 18, 925-938, 1984.
  • [8] Friend C.M. The Effect of Matrix Properties on Reinforcement is Short Al2O3 Fiber-Al MMCs. Journal of Materials Science. 22(8), 3005-3010, 1987.
  • [9] Yao B, Hofmeister C, Patterson T, Sohn Y.H, Van Den Bergh M, D. Microstructural Features Influencing the Strength of Trimodal Aluminum Metal-matrix-Composites. Composites Part A: Applied Science and Manufacturing. 41(8), 933-941, 2010.
  • [10] Saravanan C, Subramanian K, Ananda Krishnan V, Sankara Narayanan R. Effect of Particulate Reinforced Aluminium Metal Matrix Composite. Mechanics and Mechanical Engineering. 19(1), 23-30, 2015.
  • [11] Prabu S.B, Karunamoorthy L, Kathiresan S, Mohan B. Influence of Stirring Speed and Stirring Time on Distribution of Particles in Cast Metal Matrix Composite. Journal of Materials Processing Technology. 171(2), 268-73, 2006.
  • [12] Nieh T.G, Raninen R.A, Chellman D.J. Microstructure and Fracture in SiC Whisker Reinforced 2124 Aluminum Composite. Proceedings of the Fifth International Conference on Composite Materials. Metallurgical Society, Inc., 825-842, 1985.
  • [13] Crowe C.R, Gray R.A, Hasson D.F. Microstructure Controlled Fracture Toughness of SiC/Al Metal Matrix Composites. Proceedings of the Fifth International Conference on Composite Materials, 843-66, 1985.
  • [14] Rozovsky E, Hahn W.C, Avitzur B. The Behavior of Particles During Plastic Deformation of Metals. Metallurgical Transactions. 4(4), 927-30, 1973. [15] Joardar H, Sutradhar G, Das N.S. FEM Simulation and Experimental Validation of Cold Forging Behavior of LM6 Base Metal Matrix Composites. Journal of Minerals and Materials Characterization and Engineering. 11(10), 989-994, 2012.
  • [16] Orbulov I.N, Ginsztler J. Compressive Behaviour of Metal Matrix Syntactic Foams. Acta Polytechnica Hungarica. 9(2), 43-56, 2012.
  • [17]Romanova V.A, Balokhonov R.R, Schmauder S. The Influence of the Reinforcing Particle Shape and Interface Strength on the Fracture Behavior of a Metal Matrix Composite. Acta Materialia. 57(1):97-107, 2009.
  • [18] Olodu D.D. and Osarenmwinda J.O. Investigation of Polypropylene-Grass Composite Using Split-Split Plot Experimental Design. Advances in Engineering Design Technology, 1(1), 40-48, 2019.
There are 17 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Dıckson Davıd Olodu 0000-0003-3383-2543

Aibangbee Ogbemudia This is me 0000-0003-3804-7624

Publication Date September 28, 2020
Published in Issue Year 2020 Volume: 4 Issue: 3

Cite

IEEE D. D. Olodu and A. Ogbemudia, “Analysis Of The Effects Of Process Parameters On The Mechanical Properties Of Developed Unalloyed Aluminium Sheets”, IJESA, vol. 4, no. 3, pp. 109–118, 2020.

ISSN 2548-1185
e-ISSN 2587-2176
Period: Quarterly
Founded: 2016
Publisher: Nisantasi University
e-mail:ilhcol@gmail.com