APPLICATIONS OF KAIZEN AND CYCLE TIME REDUCTION AS LEAN PRODUCTION TECHNIQUES IN A SEMI-FLEXIBLE PVC FILM PRODUCER

Year 2016, , 25 - 37, 01.04.2016

Aşkın Özdağoğlu Seda Rebiş

https://doi.org/10.17130/ijmeb.20162819844

Cited By: 1

Abstract

Since the 1980’s, throughout the world, the industry has been widely used to lean production systems. Lean production is a system that minimize the lead time between a customer order and the shipment of the goods by reducing the all forms of waste. It has several benefits such as less process waste, reduced lead time, less rework, financial savings, increased process understanding and reduced inventory. Lean thinking is based on the manufacturing process that focuses on the delivering value to the customer. In this study, kaizen technique has been followed as the contribution of lean production system to reduce the cycle time in a PVC film producer as it is explained

Keywords

Lean Production, Cycle Time, Takt Time, PVC Film Production Process

BİR YARI-ESNEK PVC FİLM ÜRETİCİSİNDE YALIN ÜRETİM TEKNİKLERİ OLARAK KAİZEN VE ÇEVRİM SÜRESİ AZALTMA UYGULAMALARI

Abstract

1980’lerden itibaren tüm dünyada firmalar yalın üretim sistemlerini yaygın biçimde kullanmaktadırlar. Yalın üretim, bir müşteri siparişi ile ürün sevkiyatı arasında, müşteri için değer yaratmayan her türlü israf bileşenini azaltmak suretiyle sipariş teslim süresini en düşük seviyeye çekmeye çalışan bir üretim yaklaşımıdır/felsefesidir. Yalın üretim, süreçler ile birlikte ortaya çıkan israf noktalarının azaltılması, hammadde, yarı mamul ve ürün stoklarının azalması, süreçlerin paydaşlar tarafından daha iyi anlaşılması gibi etkenlerden kaynaklanan finansal tasarrufların ve finansal olmayan getirilerin elde edilmesi gibi pek çok fayda yaratmaktadır. Yalın düşünce müşteriye değer sunulmasına odaklanan bir imalat sürecidir. Bu çalışmada, PVC film üreten bir firmada çevrim süresini azaltmak için kaizen uygulaması yalın üretim sistemine katkısı üzerinden açıklanmaktadır.

Keywords

Yalın Üretim, Çevrim Süresi, Takt Süresi, PVC Film Üretim Süreci

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