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Year 2015, Volume: 18 Issue: 3, 161 - 169, 06.08.2015
https://doi.org/10.5541/ijot.5000070476

Abstract

References

  • B. F. Tchanche, G. Lambrinos, A. Frangoudakis, G. Papadakis. “Low-grade heat conversion into power using organic Rankine cycles – A review of various applications”. Renewable and Sustainable Energy Reviews, 15, 3963–79, 2011.
  • T. C. Hung, T. Y. Shay, S. K. Wang. “A review of organic Rankine cycles (ORCs) for the recovery of low-grade waste heat”. Energy, 22, 661–667, 1997.
  • T. Hung. “Waste heat recovery of organic Rankine cycle using dry fluids”. Energy Conversion and Management, 42, 539–53, 2001.
  • Y. Dai, J. Wang, L. Gao. “Parametric optimization and comparative study of organic Rankine cycle (ORC) for low-grade waste heat recovery. Energy Conversion and Management, 50, 576–82, 2009.
  • F. Vélez, J. J. Segovia, M. C. Martín, G. Antolín, F. Chejne, A. Quijano. “Comparative study of working fluids for a Rankine cycle operating at low temperature”. Fuel Process Technology, 103, 71–7, 2012.
  • C. He, C. Liu, H. Gao, H. Xie, Y. Li, S. Wu. “The optimal evaporation temperature and working fluids for subcritical organic Rankine cycle”. Energy, 38, 136–43, 2012.
  • J. P. Roy, A. Misra. “Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery”. Energy, 39, 227–35, 2012.
  • E. H. Wang, H. G. Zhang, B. Y. Fan, M. G. Ouyang, Y. Zhao, Q. H. Mu. “Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery”. Energy, 36, 3406–18, 2011.
  • S. Zhu, K. Deng, S. Qu. “Energy and exergy analyses of a bottoming Rankine cycle for engine exhaust heat recovery”. Energy, 58, 448–457, 2013.
  • H. Chen, D. Y. Goswami, E. K. Stefanakos. “A review of thermodynamic cycles and working fluids for the conversion of low-grade heat”. Renewable and Sustainable Energy Reviews, 14, 3059-67, 2010.
  • Y. R. Li, J. N. Wang, M. T. Du. “Influence of coupled pinch point temperature difference and evaporation temperature on performance of organic Rankine cycle”. Energy, 42, 503–9, 2012.
  • G. Becquin, S. Freund. “Comparative Performance of Advanced Power Cycles for Low-Temperature Heat Sources. Proceedings ECOS 2012, 1–17, 2012.
  • A. I. Papadopoulos, M. Stijepovic, P. Linke. “On the systematic design and selection of optimal working fluids for Organic Rankine Cycles”. Applied Thermal Engineering, 30, 760–9, 2010.
  • C. Kuo, S. Hsu, K. Chang, C. Wang. “Analysis of a 50 kW organic Rankine cycle system”. Energy, 36, 5877- 85, 2011.
  • J. Roy, M. Mishra, A. Misra. “Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle”. Energy, 35, 5049-62, 2010.
  • L. Pierobon, T. Nguyen, U. Larsen, F. Haglind, B. Elmegaard. “Multi-objective optimization of organic Rankine cycles for waste heat recovery: Application in an offshore platform”. Energy, 58, 538 – 49, 2013.
  • X. Li, C. Zhao, X. Hu. “Thermodynamic analysis of Organic Rankine Cycle with Ejector”. Energy, 42, 342–9, 2012.
  • S. H. Kang. “Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid”. Energy, 41, 514–24, 2012.
  • H. C. Jung, S. Krumdieck, T. Vranjes. “Feasibility assessment of refinery waste heat-to-power conversion using an organic Rankine cycle”. Energy Conversion and Management, 77, 396–407, 2014.
  • S. Quoilin, M. Van Den Broek, S. Declaye, P. Dewallef, V. Lemort. “Techno-economic survey of organic rankine cycle (ORC) systems”. Renewable and Sustainable Energy Reviews, 22, 168-186, 2013.
  • J. Wang, Z. Yan, M. Wang, S. Ma, Y. Dai. “Thermodynamic analysis and optimization of an (organic Rankine cycle) ORC using low grade heat source”. Energy, 49, 356–65, 2013.
  • S. Kakaç, H. Liu, Heat Exchangers: selection, rating, and thermal design. 2nd ed. Florida: CRC Press, 2002.
  • S. A. Klein. Engineering Equation Solver (EES), Academic version, 2012.
  • J. A. M. Silva, O. J. Venturini, E. E. S. Lora, A. F. Pinho, J. J. C. S. Santos. “Thermodynamic information system for diagnosis and prognosis of power plant operation condition”. Energy, 36, 4072-79, 2011.
  • THERMAX Europe Ltda (February 14, 2013). Hot Water Chillers – Specification Sheet. [Online] Available: water-spec-low-temp.aspx>.

Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?

Year 2015, Volume: 18 Issue: 3, 161 - 169, 06.08.2015
https://doi.org/10.5541/ijot.5000070476

Abstract

The studies regarding Organic Rankine Cycles (ORCs) have been intensified due to the capacity of these systems to convert low-grade energy sources such as geothermal, solar and industrial waste heat into electricity. In this work optimized configurations of ORCs are compared with conventional options of industrial waste heat recovery such as preheating of boiler feed water and cooling of the gas turbine inlet air using an absorption chiller. The study was focused on the recovery of thermal exergy of a diesel stream in a typical petroleum refinery. Several organic working fluids were tested. The cycle parameters were optimized for each working fluid using two different objective functions: to maximize net power output and to maximize the power to area ratio. R134a was the organic fluid that generated maximum power output (~940 kW) while water was the fluid that generated maximum power to area ratio (~650 W/m2). The comparison of these optimized configurations with other alternatives of heat recovery shows that the gas turbine inlet air cooling coupled with boiler feed water preheating is the best option to increase overall net power output and efficiency. The ORCs were the last option for the analyzed conditions.

References

  • B. F. Tchanche, G. Lambrinos, A. Frangoudakis, G. Papadakis. “Low-grade heat conversion into power using organic Rankine cycles – A review of various applications”. Renewable and Sustainable Energy Reviews, 15, 3963–79, 2011.
  • T. C. Hung, T. Y. Shay, S. K. Wang. “A review of organic Rankine cycles (ORCs) for the recovery of low-grade waste heat”. Energy, 22, 661–667, 1997.
  • T. Hung. “Waste heat recovery of organic Rankine cycle using dry fluids”. Energy Conversion and Management, 42, 539–53, 2001.
  • Y. Dai, J. Wang, L. Gao. “Parametric optimization and comparative study of organic Rankine cycle (ORC) for low-grade waste heat recovery. Energy Conversion and Management, 50, 576–82, 2009.
  • F. Vélez, J. J. Segovia, M. C. Martín, G. Antolín, F. Chejne, A. Quijano. “Comparative study of working fluids for a Rankine cycle operating at low temperature”. Fuel Process Technology, 103, 71–7, 2012.
  • C. He, C. Liu, H. Gao, H. Xie, Y. Li, S. Wu. “The optimal evaporation temperature and working fluids for subcritical organic Rankine cycle”. Energy, 38, 136–43, 2012.
  • J. P. Roy, A. Misra. “Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery”. Energy, 39, 227–35, 2012.
  • E. H. Wang, H. G. Zhang, B. Y. Fan, M. G. Ouyang, Y. Zhao, Q. H. Mu. “Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery”. Energy, 36, 3406–18, 2011.
  • S. Zhu, K. Deng, S. Qu. “Energy and exergy analyses of a bottoming Rankine cycle for engine exhaust heat recovery”. Energy, 58, 448–457, 2013.
  • H. Chen, D. Y. Goswami, E. K. Stefanakos. “A review of thermodynamic cycles and working fluids for the conversion of low-grade heat”. Renewable and Sustainable Energy Reviews, 14, 3059-67, 2010.
  • Y. R. Li, J. N. Wang, M. T. Du. “Influence of coupled pinch point temperature difference and evaporation temperature on performance of organic Rankine cycle”. Energy, 42, 503–9, 2012.
  • G. Becquin, S. Freund. “Comparative Performance of Advanced Power Cycles for Low-Temperature Heat Sources. Proceedings ECOS 2012, 1–17, 2012.
  • A. I. Papadopoulos, M. Stijepovic, P. Linke. “On the systematic design and selection of optimal working fluids for Organic Rankine Cycles”. Applied Thermal Engineering, 30, 760–9, 2010.
  • C. Kuo, S. Hsu, K. Chang, C. Wang. “Analysis of a 50 kW organic Rankine cycle system”. Energy, 36, 5877- 85, 2011.
  • J. Roy, M. Mishra, A. Misra. “Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle”. Energy, 35, 5049-62, 2010.
  • L. Pierobon, T. Nguyen, U. Larsen, F. Haglind, B. Elmegaard. “Multi-objective optimization of organic Rankine cycles for waste heat recovery: Application in an offshore platform”. Energy, 58, 538 – 49, 2013.
  • X. Li, C. Zhao, X. Hu. “Thermodynamic analysis of Organic Rankine Cycle with Ejector”. Energy, 42, 342–9, 2012.
  • S. H. Kang. “Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid”. Energy, 41, 514–24, 2012.
  • H. C. Jung, S. Krumdieck, T. Vranjes. “Feasibility assessment of refinery waste heat-to-power conversion using an organic Rankine cycle”. Energy Conversion and Management, 77, 396–407, 2014.
  • S. Quoilin, M. Van Den Broek, S. Declaye, P. Dewallef, V. Lemort. “Techno-economic survey of organic rankine cycle (ORC) systems”. Renewable and Sustainable Energy Reviews, 22, 168-186, 2013.
  • J. Wang, Z. Yan, M. Wang, S. Ma, Y. Dai. “Thermodynamic analysis and optimization of an (organic Rankine cycle) ORC using low grade heat source”. Energy, 49, 356–65, 2013.
  • S. Kakaç, H. Liu, Heat Exchangers: selection, rating, and thermal design. 2nd ed. Florida: CRC Press, 2002.
  • S. A. Klein. Engineering Equation Solver (EES), Academic version, 2012.
  • J. A. M. Silva, O. J. Venturini, E. E. S. Lora, A. F. Pinho, J. J. C. S. Santos. “Thermodynamic information system for diagnosis and prognosis of power plant operation condition”. Energy, 36, 4072-79, 2011.
  • THERMAX Europe Ltda (February 14, 2013). Hot Water Chillers – Specification Sheet. [Online] Available: water-spec-low-temp.aspx>.
There are 25 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Invited ECOS Papers
Authors

Bruno Mazetto This is me

Julio Silva

Silvio Junior

Publication Date August 6, 2015
Published in Issue Year 2015 Volume: 18 Issue: 3

Cite

APA Mazetto, B., Silva, J., & Junior, S. (2015). Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?. International Journal of Thermodynamics, 18(3), 161-169. https://doi.org/10.5541/ijot.5000070476
AMA Mazetto B, Silva J, Junior S. Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?. International Journal of Thermodynamics. August 2015;18(3):161-169. doi:10.5541/ijot.5000070476
Chicago Mazetto, Bruno, Julio Silva, and Silvio Junior. “Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?”. International Journal of Thermodynamics 18, no. 3 (August 2015): 161-69. https://doi.org/10.5541/ijot.5000070476.
EndNote Mazetto B, Silva J, Junior S (August 1, 2015) Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?. International Journal of Thermodynamics 18 3 161–169.
IEEE B. Mazetto, J. Silva, and S. Junior, “Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?”, International Journal of Thermodynamics, vol. 18, no. 3, pp. 161–169, 2015, doi: 10.5541/ijot.5000070476.
ISNAD Mazetto, Bruno et al. “Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?”. International Journal of Thermodynamics 18/3 (August 2015), 161-169. https://doi.org/10.5541/ijot.5000070476.
JAMA Mazetto B, Silva J, Junior S. Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?. International Journal of Thermodynamics. 2015;18:161–169.
MLA Mazetto, Bruno et al. “Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?”. International Journal of Thermodynamics, vol. 18, no. 3, 2015, pp. 161-9, doi:10.5541/ijot.5000070476.
Vancouver Mazetto B, Silva J, Junior S. Are ORCs a Good Option for Waste Heat Recovery in a Petroleum Refinery?. International Journal of Thermodynamics. 2015;18(3):161-9.