Optimization of pre-turning parameters for diamond burnishing of AISI 4340 steel

Year 2024, Volume: 5 Issue: 2, 29 - 36, 31.12.2024

Mevlüt Aydın , Ömer Faruk Gökcepınar , Mete Kalyoncu

Abstract

The presented study investigated for the first time the pre-turning performance before the diamond burnishing of AISI 4340 hardened steel under various cutting speeds, feed values, and cutting depths at flood cooling cutting conditions. Multi-objective optimization was conducted to obtain an effective pre-turning process regarding total cost and surface characteristics. The results showed that the pre-turning parameters must be optimized to benefit from diamond burnishing effectively. It was also observed that the diamond burnishing could have been more influential on pre-turned specimens with high surface roughness. Under the bohr-oil-added flood-cutting conditions, the average surface roughness and maximum roughness depth improved by 63.4% and 48.5%, respectively. The most influential parameters for average surface roughness and maximum roughness depth were the feed values with 98.2% and 99.3% contribution ratios, respectively. The Bees algorithm optimized the pre-turning parameters in terms of output parameters. The optimum cutting speed, feed values, and cutting depth levels are 264 m/min, 0.1325 mm/rev, and 0.55 mm, respectively.

Keywords

Bees algorithm, Diamond burnishing, Optimization, Pre-turning

Ethical Statement

There are no ethical issues with the publication of this manuscript

Supporting Institution

Konya Technical University Research Project Unit (BAP)

Project Number

232010037

Thanks

The work presented in this article is supported by Konya Technical University Research Project Unit (BAP) with Project Number 232010037. We would like to thank Konya Technical University.

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