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Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection

Year 2024, Volume: 10 Issue: 4, 845 - 860, 31.12.2024
https://doi.org/10.28979/jarnas.1544834

Abstract

Corrosion is one of the biggest challenges in metal surfaces, especially when scratches and impacts damage the coating. Self-healing agents in the coating ensure long-term protection, effectively shielding the metal from corrosion. However, these materials are not environmentally friendly in general. To improve sustainability, we propose encapsulating renewable and biodegradable natural drying oils (linseed and hemp seed oils) to enhance the self-healing properties of the coatings. In-situ polymerization of these urea-formaldehyde microcapsules was performed at 60 °C using different stirring rates (200, 300, and 400 rpm). The structural, morphological, and thermal analyses were carried out by using Fourier Transform Infrared Spectrometer (FTIR), Scanning Electron Microscope (SEM), and Thermogravimetric Analysis (TGA). The particle size and oil content measurements were also performed. It was observed that a 300-rpm stirring rate resulted in optimum morphology, particle size, and oil content. 10 wt% microcapsules containing pure epoxy coatings were successfully applied to metal surfaces. It was observed that coatings with microcapsules provided better surface protection compared to pure coatings, and linseed oil-loaded microcapsules outperformed hemp seed oil-loaded microcapsules. These materials hold promise for future self-healing applications that are both effective and environmentally friendly.

Project Number

TÜBİTAK 2209A Application number: 1919B012208897

Thanks

This work was supported by The Scientific and Technological Research Council of Türkiye by TÜBİTAK 2209A Project, Application number 1919B012208897. The authors thank Adem Şen for particle size, İpek Ömeroğlu for FTIR, Ahmet Nazım for SEM, and Ahmet Şenocak for TGA analyses.

References

  • S. An, M. W. Lee, A. L. Yarin, S. S. Yoon, A review on corrosion-protective extrinsic self-healing: Comparison of microcapsule-based systems and those based on core-shell vascular networks, Chemical Engineering Journal 344 (2018) 206–220.
  • J. Varney, N. Thompson, O. Moghissi, M. Gould, J. Payer, International measures of prevention, application, and economics of corrosion technologies study NACE International: Dublin, Ohio and APQC, Houston, Texas, 2016.
  • C. Yerli, T. Çakmakcı, U. Sahin, Ş. Tüfenkçi, The effects of heavy metals on soil, plant, water and human health, Turkish Journal of Nature and Science 9 (Special Issue) (2020) 103–114.
  • Z. Tang, A review of corrosion inhibitors for rust preventative fluids, Current Opinion in Solid State and Materials Science 23 (4) (2019) 100759 16 pages.
  • C. I. Idumah, C. M. Obele, E. O. Emmanuel, A. Hassan, Recently emerging nanotechnological advancements in polymer nanocomposite coatings for anti-corrosion, anti-fouling and self-healing, Surfaces and Interfaces 21 (2020) 100734 23 pages.
  • D. Fortman, J. Brutman, G. Hoe, R. Snyder, W. Dichtel, M. Hillmyer, Approaches to sustainable and continually recyclable cross-linked polymers, ACS Sustainable Chemistry and Engineering 6 (9) (2018) 11145–11159.
  • Z. Yang, P.-F. Sun, X. Li, B. Gan, L. Wang, X. Song, H.-D. Park, C. Tang, A critical review on thin-film nanocomposite membranes with interlayered structure: Mechanisms, recent developments, and environmental applications, Environmental Science and Technology 54 (24) (2020) 15563–15583.
  • S. Umoren, M. Solomon, Protective polymeric films for industrial substrates: A critical review on past and recent applications with conducting polymers and polymer composites/nanocomposites, Progress in Materials Science 104 (2019) 380–450.
  • R. Qin, G. Xu, L. Guo, Y. Jiang, R. Ding, Preparation and characterization of a novel poly(urea-formaldehyde) microcapsules with similar reflectance spectrum to leaves in the uv-vis-nir region of 300-2500 nm. Materials Chemistry and Physics, 136 (2012) 737–743.
  • K. Liu, H. Y. T. Ng, S. Zhang, H. Liu, Effects of temperature on a mixotrophic dinoflagellate (lepidodinium sp.) under different nutritional strategies, Marine Ecology Progress Series 678 (2021) 37–49.
  • M. Damej, Z. Meryem, M. Doubi, M. Chellouli, B. Hayat, H. Erramli, Study of the protective effect of green inhibitor extracted from seeds oil of cannabis sativa l. Against corrosion of brass 60cu–40zn in seawater medium, International Journal of Corrosion and Scale Inhibition 9 (2020) 1564–1579.
  • H. Abdipour, M. Rezaei, F. Abbasi, Synthesis and characterization of high durable linseed oil-urea formaldehyde micro/nanocapsules and their self-healing behaviour in epoxy coating, Progress in Organic Coatings 124 (2018) 200–212.
  • E. Brown, M. Kessler, N. Sottos, In situ poly(urea-formaldehyde) microencapsulation of dicyclopentadiene, Journal of Microencapsulation 20 (2003) 719–730.
  • B. R. Nair, D. J. Francis, Kinetics and mechanism of urea-formaldehyde reaction, Polymer 24 (5) (1983) 626–630.
  • H. Es-Haghi, M. Mirabedini, M. Imani, R. Farnood, Preparation and characterization of pre-silane modified ethyl cellulose-based microcapsules containing linseed oil, Colloids and Surfaces A: Physicochemical and Engineering Aspects 447 (2014) 71–80.
  • G. L. Téllez, E. Vigueras-Santiago, S. Hernández-López, Characterization of linseed oil epoxidized at different percentages, Superficies y Vacío 22 (1) (2009) 5–10.
  • A. G. Aizat, B. Paiman, S. H. Lee, A. Zaidon, Physico-mechanical properties and formaldehyde emission of rubberwood particleboard made with uf resin admixed with ammonium and aluminum-based hardeners, Pertanika Journal of Science and Technology 27 (1) (2019) 473-488.
  • M. Trivedi, A. Branton, D. Trivedi, H. Shettigar, K. Bairwa, S. Jana, Fourier transform infrared and ultraviolet-visible spectroscopic characterization of biofield treated salicylic acid and sparfloxacin, Natural Products Chemistry and Research 3 (5) (2015) 1000186 6 pages.
  • P. Viorica-Mirela, A. Lukinich-Gruia, D. Raba, D.-G. Dumbravă, C. Moldovan, D.-M. Bordean, C. Mateescu, Fatty acids composition and oil characteristics of linseed (Linum usitatissimum l.) from Romania, Journal of Agroalimentary Processes and Technologies 18 (2) (2012) 136–140
  • G. Xin, J. Yang, R. Li, Q. Gao, R. Li, J. Wang, J. Zhang, J. Wang, Dietary supplementation of hemp oil in teddy dogs: Effect on apparent nutrient digestibility, blood biochemistry and metabolomics, Bioengineered 13 (3) (2022) 6173–6187.
  • M. Behzadnasab, M. Esfandeh, S. M. Mirabedini, M. J. Zohuriaan-Mehr, R. R. Farnood, Preparation and characterization of linseed oil-filled urea-formaldehyde microcapsules and their effect on mechanical properties of an epoxy-based coating, Colloids and Surfaces A: Physicochemical and Engineering Aspects 457 (2014) 16–26.
  • S. Hatami Boura, M. P. Peikari, A. Ashrafi, M. Samadzadeh, Self-healing ability and adhesion strength of capsule embedded coatings—micro and nano-sized capsules containing linseed oil, Progress in Organic Coatings 75 (4) (2012) 292–300.
  • M. G. Icduygu, M. Asilturk, M. C. Altan, Microcapsules of poly(methyl methacrylate) containing epoxy resin and multi-walled carbon nanotubes, AIP Conference Proceedings 1914 (1) (2017) 030017 6 pages.
  • E. Katoueizadeh, S. M. Zebarjad, K. Janghorban, Investigating the effect of synthesis conditions on the formation of urea-formaldehyde microcapsules, Journal of Materials Research and Technology 8 (1) (2019) 541–552.
  • J. Yang, M. W. Keller, J. S. Moore, S. R. White, N. R. Sottos, Microencapsulation of isocyanates for self-healing polymers, Macromolecules 41 (24) (2008) 9650–9655.
  • A. Kanellopoulos, P. Giannaros, A. Al-Tabbaa, The effect of varying volume fraction of microcapsules on fresh, mechanical and self-healing properties of mortars, Construction and Building Materials 122 (2016) 577–593.
Year 2024, Volume: 10 Issue: 4, 845 - 860, 31.12.2024
https://doi.org/10.28979/jarnas.1544834

Abstract

Project Number

TÜBİTAK 2209A Application number: 1919B012208897

References

  • S. An, M. W. Lee, A. L. Yarin, S. S. Yoon, A review on corrosion-protective extrinsic self-healing: Comparison of microcapsule-based systems and those based on core-shell vascular networks, Chemical Engineering Journal 344 (2018) 206–220.
  • J. Varney, N. Thompson, O. Moghissi, M. Gould, J. Payer, International measures of prevention, application, and economics of corrosion technologies study NACE International: Dublin, Ohio and APQC, Houston, Texas, 2016.
  • C. Yerli, T. Çakmakcı, U. Sahin, Ş. Tüfenkçi, The effects of heavy metals on soil, plant, water and human health, Turkish Journal of Nature and Science 9 (Special Issue) (2020) 103–114.
  • Z. Tang, A review of corrosion inhibitors for rust preventative fluids, Current Opinion in Solid State and Materials Science 23 (4) (2019) 100759 16 pages.
  • C. I. Idumah, C. M. Obele, E. O. Emmanuel, A. Hassan, Recently emerging nanotechnological advancements in polymer nanocomposite coatings for anti-corrosion, anti-fouling and self-healing, Surfaces and Interfaces 21 (2020) 100734 23 pages.
  • D. Fortman, J. Brutman, G. Hoe, R. Snyder, W. Dichtel, M. Hillmyer, Approaches to sustainable and continually recyclable cross-linked polymers, ACS Sustainable Chemistry and Engineering 6 (9) (2018) 11145–11159.
  • Z. Yang, P.-F. Sun, X. Li, B. Gan, L. Wang, X. Song, H.-D. Park, C. Tang, A critical review on thin-film nanocomposite membranes with interlayered structure: Mechanisms, recent developments, and environmental applications, Environmental Science and Technology 54 (24) (2020) 15563–15583.
  • S. Umoren, M. Solomon, Protective polymeric films for industrial substrates: A critical review on past and recent applications with conducting polymers and polymer composites/nanocomposites, Progress in Materials Science 104 (2019) 380–450.
  • R. Qin, G. Xu, L. Guo, Y. Jiang, R. Ding, Preparation and characterization of a novel poly(urea-formaldehyde) microcapsules with similar reflectance spectrum to leaves in the uv-vis-nir region of 300-2500 nm. Materials Chemistry and Physics, 136 (2012) 737–743.
  • K. Liu, H. Y. T. Ng, S. Zhang, H. Liu, Effects of temperature on a mixotrophic dinoflagellate (lepidodinium sp.) under different nutritional strategies, Marine Ecology Progress Series 678 (2021) 37–49.
  • M. Damej, Z. Meryem, M. Doubi, M. Chellouli, B. Hayat, H. Erramli, Study of the protective effect of green inhibitor extracted from seeds oil of cannabis sativa l. Against corrosion of brass 60cu–40zn in seawater medium, International Journal of Corrosion and Scale Inhibition 9 (2020) 1564–1579.
  • H. Abdipour, M. Rezaei, F. Abbasi, Synthesis and characterization of high durable linseed oil-urea formaldehyde micro/nanocapsules and their self-healing behaviour in epoxy coating, Progress in Organic Coatings 124 (2018) 200–212.
  • E. Brown, M. Kessler, N. Sottos, In situ poly(urea-formaldehyde) microencapsulation of dicyclopentadiene, Journal of Microencapsulation 20 (2003) 719–730.
  • B. R. Nair, D. J. Francis, Kinetics and mechanism of urea-formaldehyde reaction, Polymer 24 (5) (1983) 626–630.
  • H. Es-Haghi, M. Mirabedini, M. Imani, R. Farnood, Preparation and characterization of pre-silane modified ethyl cellulose-based microcapsules containing linseed oil, Colloids and Surfaces A: Physicochemical and Engineering Aspects 447 (2014) 71–80.
  • G. L. Téllez, E. Vigueras-Santiago, S. Hernández-López, Characterization of linseed oil epoxidized at different percentages, Superficies y Vacío 22 (1) (2009) 5–10.
  • A. G. Aizat, B. Paiman, S. H. Lee, A. Zaidon, Physico-mechanical properties and formaldehyde emission of rubberwood particleboard made with uf resin admixed with ammonium and aluminum-based hardeners, Pertanika Journal of Science and Technology 27 (1) (2019) 473-488.
  • M. Trivedi, A. Branton, D. Trivedi, H. Shettigar, K. Bairwa, S. Jana, Fourier transform infrared and ultraviolet-visible spectroscopic characterization of biofield treated salicylic acid and sparfloxacin, Natural Products Chemistry and Research 3 (5) (2015) 1000186 6 pages.
  • P. Viorica-Mirela, A. Lukinich-Gruia, D. Raba, D.-G. Dumbravă, C. Moldovan, D.-M. Bordean, C. Mateescu, Fatty acids composition and oil characteristics of linseed (Linum usitatissimum l.) from Romania, Journal of Agroalimentary Processes and Technologies 18 (2) (2012) 136–140
  • G. Xin, J. Yang, R. Li, Q. Gao, R. Li, J. Wang, J. Zhang, J. Wang, Dietary supplementation of hemp oil in teddy dogs: Effect on apparent nutrient digestibility, blood biochemistry and metabolomics, Bioengineered 13 (3) (2022) 6173–6187.
  • M. Behzadnasab, M. Esfandeh, S. M. Mirabedini, M. J. Zohuriaan-Mehr, R. R. Farnood, Preparation and characterization of linseed oil-filled urea-formaldehyde microcapsules and their effect on mechanical properties of an epoxy-based coating, Colloids and Surfaces A: Physicochemical and Engineering Aspects 457 (2014) 16–26.
  • S. Hatami Boura, M. P. Peikari, A. Ashrafi, M. Samadzadeh, Self-healing ability and adhesion strength of capsule embedded coatings—micro and nano-sized capsules containing linseed oil, Progress in Organic Coatings 75 (4) (2012) 292–300.
  • M. G. Icduygu, M. Asilturk, M. C. Altan, Microcapsules of poly(methyl methacrylate) containing epoxy resin and multi-walled carbon nanotubes, AIP Conference Proceedings 1914 (1) (2017) 030017 6 pages.
  • E. Katoueizadeh, S. M. Zebarjad, K. Janghorban, Investigating the effect of synthesis conditions on the formation of urea-formaldehyde microcapsules, Journal of Materials Research and Technology 8 (1) (2019) 541–552.
  • J. Yang, M. W. Keller, J. S. Moore, S. R. White, N. R. Sottos, Microencapsulation of isocyanates for self-healing polymers, Macromolecules 41 (24) (2008) 9650–9655.
  • A. Kanellopoulos, P. Giannaros, A. Al-Tabbaa, The effect of varying volume fraction of microcapsules on fresh, mechanical and self-healing properties of mortars, Construction and Building Materials 122 (2016) 577–593.
There are 26 citations in total.

Details

Primary Language English
Subjects Polymerisation Mechanisms, Polymer Science and Technologies, Polymer Technologies, Polymers and Plastics
Journal Section Research Article
Authors

Merve Mocan 0000-0001-6192-0941

Nazife Bengisu Sarıkaya 0009-0008-4851-789X

Project Number TÜBİTAK 2209A Application number: 1919B012208897
Publication Date December 31, 2024
Submission Date September 6, 2024
Acceptance Date December 9, 2024
Published in Issue Year 2024 Volume: 10 Issue: 4

Cite

APA Mocan, M., & Sarıkaya, N. B. (2024). Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection. Journal of Advanced Research in Natural and Applied Sciences, 10(4), 845-860. https://doi.org/10.28979/jarnas.1544834
AMA Mocan M, Sarıkaya NB. Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection. JARNAS. December 2024;10(4):845-860. doi:10.28979/jarnas.1544834
Chicago Mocan, Merve, and Nazife Bengisu Sarıkaya. “Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection”. Journal of Advanced Research in Natural and Applied Sciences 10, no. 4 (December 2024): 845-60. https://doi.org/10.28979/jarnas.1544834.
EndNote Mocan M, Sarıkaya NB (December 1, 2024) Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection. Journal of Advanced Research in Natural and Applied Sciences 10 4 845–860.
IEEE M. Mocan and N. B. Sarıkaya, “Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection”, JARNAS, vol. 10, no. 4, pp. 845–860, 2024, doi: 10.28979/jarnas.1544834.
ISNAD Mocan, Merve - Sarıkaya, Nazife Bengisu. “Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection”. Journal of Advanced Research in Natural and Applied Sciences 10/4 (December 2024), 845-860. https://doi.org/10.28979/jarnas.1544834.
JAMA Mocan M, Sarıkaya NB. Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection. JARNAS. 2024;10:845–860.
MLA Mocan, Merve and Nazife Bengisu Sarıkaya. “Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection”. Journal of Advanced Research in Natural and Applied Sciences, vol. 10, no. 4, 2024, pp. 845-60, doi:10.28979/jarnas.1544834.
Vancouver Mocan M, Sarıkaya NB. Sustainable Self-Healing Coatings: Optimizing Microencapsulation of Biodegradable Linseed and Hemp Seed Oils for Enhanced Corrosion Protection. JARNAS. 2024;10(4):845-60.


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