A SAMPLE PRACTICE ON INCREASING TOTAL EFFICIENCY WITH DESIGN, PROCESS INNOVATION AND DIGITAL TRANSFORMATION

Abstract

The primary goal of this research is to bring an original study into the literature, in which the overall productivity increase in the processes from design to final use was discussed in detail. In the study, computer aided design, simulation, numerical analysis, and digital transformation software were used to increase product efficiency with design, process optimization and energy efficiency, and operational efficiency with digital transformation. With the findings obtained, an increase of 81.5% in product efficiency with design, 45% in energy and labour through process optimization, and 55% in operational efficiency has been achieved, resulting in a system that will benefit the economy of the nation. 3D designs were realized in Solidworks solid modelling and design programs. Mechanical were carried out with FEA method by using the ANSYS simulation program. CFD analyses were carried out to define flow coefficient, and fluid resistance coefficient by using the ANSYS Fluid mode. Anycasting simulation programs was used to define the production parameters. Within the scope of digital transformation, first time ever in our nation, a unique data monitoring system that can communicate with production equipment without use of any middleware and may run without requiring an external software and license has been implemented.

Keywords

• Product Efficiency
• System Efficiency
• Digital Transformation
• Process Innovation
• Operational Efficiency

TASARIM, SÜREÇ YENİLİĞİ VE DİJİTAL DÖNÜŞÜM İLE TOPLAM VERİMLİLİĞİN ARTTIRILMASINA İLİŞKİN ÖRNEK BİR UYGULAMA

Abstract

Çalışmanın temel amacı tasarımdan son kullanıma kadar olan süreçlerdeki topyekûn verimlilik artışının detaylı olarak ele alındığı özgün bir çalışmanın literatüre kazandırılmasıdır. Çalışmada tasarım ile ürün verimliliğinin, süreç optimizasyonu ile enerji verimliliğinin, dijital dönüşüm ile operasyonel verimliliğin arttırılmasına ilişkin bilgisayar destekli tasarım, simülasyon, sayısal analiz ve dijital dönüşüm yazılımlarından faydalanılmıştır. Elde edilen bulgular neticesinde tasarım iyileştirme ile ürün veriminde %81,5, süreç optimizasyonu ile enerji ve işçilikte %45, operasyonel verimlilikte ise %55 mertebelerinde artış elde edilerek ülke ekonomisine katkıda bulunacak bir sistem kazandırılmıştır. 3D tasarımlar Solidworks katı modelleme ve tasarım programlarında gerçekleştirilmiştir. Mekanik işlemler ANSYS simülasyon programı kullanılarak sonlu elemanlar yöntemi ile gerçekleştirilmiştir. ANSYS Fluid modu kullanılarak akış katsayısını ve sıvı direnci katsayısını tanımlamak için hesaplamalı akışkanlar dinamiği analizleri yapılmıştır. Üretim parametrelerinin tanımlanması için Anycasting simülasyon programları kullanılmıştır. Dijital dönüşüm kapsamında ülkemizde ilk defa üretim ekipmanları ile hiçbir ara yazılım kullanılmadan haberleşebilen, harici bir yazılım ve lisansa ihtiyaç duyulmadan çalışabilen özgün bir veri izleme sistemi hayata geçirilmiştir.

Keywords

• Ürün Verimliliği
• Sistem Verimliliği
• Dijital Dönüşüm
• Süreç Yeniliği
• Operasyonel Verimlilik

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