Research Article
Yeni Bir Tip Düzlem Yüzey Taşlama Mekanizması ile Kesme Parametrelerinin Yüzey Pürüzlülüğüne (Ra) Etkisinin Araştırılması
Abstract
Yeni düzlem yüzey
taşlama mekanizması (YTM), geliştirilen bir mekanizma ile elde edilen yeni bir
düzlem yüzey taşlama mekanizmasıdır. Geleneksel düzlem yüzey taşlama
mekanizmasında taşın sadece bir hareketi mevcuttur. Bu yöntemde taş kendi ekseni
etrafında çevresel olarak dönmektedir. YTM’de ise iki eksende dönme hareketi
vardır. Birinci dönme hareketi geleneksel taşlama mekanizmasının aynısıdır. Bu
dönme hareketi çevresel dönme hareketidir. Diğer dönme hareketi ise yeni
geliştirilen mekanizma ile taşlama taşının radyal eksene dik eksende kendi
etrafında dönmesidir. Bu dönme hareketi de eksenel dönme hareketidir. Böylece
taş aynı anda iki dönme hareketi yapmaktadır. Geliştirilen bu yeni yöntemle
farklı parametrelerde deneyler yapılmıştır ve yüzey pürüzlülüğü (Ra) değerleri
ölçülmüştür. Farklı cinslerde beş taş seçilmiştir. Tüm bu farklı kombinasyonlar
ile iş parçaları taşlanmış ve bunun yüzey pürüzlülüğü üzerine etkileri
incelenmiştir. Sonuç olarak YTM’de geleneksel yöntemden daha küçük yüzey pürüzlülüğü
değerleri elde edilmiştir. Taşlanan parçaların her bölgesinde yüzey pürüzlülüğü
değerleri birbirine çok yakın elde edilmiştir. YTM maliyet açısından da oldukça
düşük değerde olması ile birlikte tüm freze ve CNC tezgâhlara adapte
edilebilecek niteliktedir. Tüm bu yönlerden dolayı YTM’nin geleneksel düzlem
yüzey taşlama sisteminden daha iyi olduğu rahatlıkla söylenebilir.
References
- [1] Demir H. ve Güllü A., “Silindirik taşlamada yüzey pürüzlülüğü ve taşlama oranı ilişkisinin araştırılması”, Z.K.Ü. Karabük Teknik Eğitim Fakültesi Teknoloji, 1(2): 151-167, (1999). [2] Kalpakjian S., “Manufacturing process for engineering materials”, Addison-Wesley, 120-121, (1991). [3] Demir H. ve Güllü A., “Taşlama parametrelerinin taşlama kalitesine etkilerinin incelenmesi”, Pamukkale Üniversitesi Mühendislik Fakültesi Mühendislik Bilimleri Dergisi, 7: 189-198, (2001). [4] Savas V.and Ozay Ç., “Analysis of the surface roughness of tangential turn-milling for machining with end milling cutter”, Journal of Materials Processing Technology, 186: 279–283, (2007). [5] Gavas, M., Karacan, İ. and Kaya, E., “A novel method to improve surface quality in cylindrical grinding”, Experimental Techniques, 35(1): 26-32, (2011). [6] Xie Y. and Williams J.A. “The generation of worn surfaces by the repeated interaction of parallel grooves”, Wear, 164: 864–872, (1993). [7] Chen Xun and Rowe Brian W., “Analysis and simulation of the grinding process. part ıı: mechanics of grinding”, International Journal of Machine Tools & Manufacture, 36: 883-896, (1996). [8] Kim S. and Ahn J.H., “Decision of dressing interval and depth by the direct measurement of the grinding whell surface”, Journal of Materials Processing Tecnology, 88: 190-194, (1999). [9] Gondi P., Mattogno G., Sili A. and Foderaro G., “Structural characteristics at surface and barkhausen noise in aısı 4340 steel after grinding”, Nondestructive Testing and Evaluation, 10: 255-267, (1993). [10] Shaw M.C., “A production engineering approach to grinding temperatures”, Journal of Materials Processing Technology, 44: 59-69, (1994). [11] Jae-Seob K., Sung-Bo S. and Yeong-D. J., “An analysis of grinding power and surface roughness in external cylindrical grinding of hardened scm440 steel using the response surface method”, International Journal of Machine Tools & Manufacture, 46: 304–312, (2006). [12] Hassui A. A.and Diniz E., “Correlating surface roughness and vibration on plunge cylindrical grinding of steel”, International Journal of Machine Tools & Manufacture, 43: 855–862, (2003). [13] Inasaki I. and Shi Y., “Grinding process simulation based on the wheel topography measurement”, Annals of the CIRP, 45: 347-350, (1996). [14] Yui A. and Lee H., “Surface grinding with ultra high speed cbn whell”, Journal of Materials Processing Tecnology, 62: 393-396, (1996). [15] Warkentin A., Al-Mokhtar O. M. and Bauer R., “Application of shallow circumferential grooved wheels to creep-feed grinding”, Journal of Materials Processing Technology, 213(5): 700–706, (2013). [16] Miller, M.H. and Dow, T.A., “Influence of the grinding wheel in the ductile grinding of brittle material: development and verification of knematic based model”, ASME Journal of Manufacturing Science And Engineering, 121: 638-646, (1999). [17] H.Z. Choi, S.W. Lee and H.D. Jeony, “A comprasion of the cooling effects of compressed cold air and coolant for cylindrical grinding with a cbn wheel”, Journal of Materials Processing Technology, 111: 265-268, (2001). [18] Chen, Xun and Rowe, W. Brian, “Analysis and simulation of the grinding process. part 1: generation of the grinding wheel surface”, International Journal of Machine Tools & Manufacture, 36: 871-882, (1996). [19] Ohmori H., Katahira K., Komotori J. and Mizutani M., “Functionalization of stainless steel surface through mirror-quality finish grinding”, CIRP Annals - Manufacturing Technology, 57: 545–549, (2008). [20] Lai-Yuen, Susana K., and Yuan-Shin L., “Turn-Mill tool path planning and manufacturing cost analysis for complex parts machining”, IIE Annual Conference, Proceedings, Norcross, 1-6, (2002). [21] Suzuki K., Uematsu T. and Nakagawa T., "Highly efficient finishing of ceramics by helical scan grinding." Proceedings of the International Conferenceon Machining of Advanced Materials, National Institute of Standards andTechnology, 17-20, (1993). [22] Rowe, W. B., “An intelligent multiagent approach for selection of grinding conditions”, Annals of the CIRP, 46: 233-238, (1997). [23] Badger, J. A. and Torrance, A. A., “A comparison of two models to predict grinding forces from wheel surface topography”, International Journal of Machine Tools & Manufacture, 40: 1099-1120, (2000). [24] Challen J.M. and Oxley P.L.B., “An explanation of the different regimes of friction and wear using asperity deformation models”, Wear, 53: 229–243, (1978). [25] Williams J.A. and Xie Y., “The generation of wear surfaces by the interaction of parallel grooves”, Wear, 155: 363–379, (1992). [26] Xie Y. and Williams J.A., “The prediction of friction and wear when a soft surface slides against a harder rough surface”, Wear, 196: 21–34, (1996). [27] Agarwal S. and Rao P.V., “A new surface rougness prediction model for ceramic grinding”, Journal of Engineering Manufacture, 219: 811-821, (2005). [28] Kun Li and Liao T. W., “Modelling of ceramic grinding processes part ı. number of cutting points and grinding forces per grit”, Journal of Materials Processing Technology, 65: 1-10, (1997). [29] Hecker R. et al., “Grinding force and power modeling based on chip thickness analysis”, International Journal of Advanced Manufacturing Technology, 33: 449-459, (2007). [30] Chang H. C., Wang J. and Junz J., “A stochastic grinding force model considering random grit distribution”, International Journal of Machine Tools & Manufacture, 48: 1335-1344, (2008). [31] Nguyen T. A. and Butler D. L., “Simulation of surface grinding process, part 2: interaction of the abrasive grain with the workpiece”, International Journal of Machine Tools & Manufacture, 45: 1329-1336, (2005). [32] Salisbury E., Domala K. et al., “A three-dimensional geometric model for the surface texture generated by a single pass of the whell in a surface grinding process”, Manufacturing Science and Engineering, 3: 363-375, (1995). [33] Doman D.A., Warkentin A. and Bauer R., “A survey of recent grinding wheel topography models”, International Journal of Machine Tools & Manufacture, 46: 343-352, (2006). [34] Adıyaman O. “İkincil dönel eksenli ile klasik düzlem yüzey taşlama mekanizmasında kesme parametrelerinin yüzey pürüzlülüğüne etkisinin deneysel incelenmesi”, Technological Applied Sciences, 11(1): 10-23, (2016). [35] Adıyaman O. Ve Savaş V., “İkincil dönel eksenli ile klasik düzlem yüzey taşlama mekanizmalarının deneysel araştırılması”, Makine Teknolojileri Elektronik Dergisi, 11(4): 21-36, (2014).
Year 2017,
Volume: 20 Issue: 4, 815 - 825, 20.12.2017
Abstract
References
- [1] Demir H. ve Güllü A., “Silindirik taşlamada yüzey pürüzlülüğü ve taşlama oranı ilişkisinin araştırılması”, Z.K.Ü. Karabük Teknik Eğitim Fakültesi Teknoloji, 1(2): 151-167, (1999). [2] Kalpakjian S., “Manufacturing process for engineering materials”, Addison-Wesley, 120-121, (1991). [3] Demir H. ve Güllü A., “Taşlama parametrelerinin taşlama kalitesine etkilerinin incelenmesi”, Pamukkale Üniversitesi Mühendislik Fakültesi Mühendislik Bilimleri Dergisi, 7: 189-198, (2001). [4] Savas V.and Ozay Ç., “Analysis of the surface roughness of tangential turn-milling for machining with end milling cutter”, Journal of Materials Processing Technology, 186: 279–283, (2007). [5] Gavas, M., Karacan, İ. and Kaya, E., “A novel method to improve surface quality in cylindrical grinding”, Experimental Techniques, 35(1): 26-32, (2011). [6] Xie Y. and Williams J.A. “The generation of worn surfaces by the repeated interaction of parallel grooves”, Wear, 164: 864–872, (1993). [7] Chen Xun and Rowe Brian W., “Analysis and simulation of the grinding process. part ıı: mechanics of grinding”, International Journal of Machine Tools & Manufacture, 36: 883-896, (1996). [8] Kim S. and Ahn J.H., “Decision of dressing interval and depth by the direct measurement of the grinding whell surface”, Journal of Materials Processing Tecnology, 88: 190-194, (1999). [9] Gondi P., Mattogno G., Sili A. and Foderaro G., “Structural characteristics at surface and barkhausen noise in aısı 4340 steel after grinding”, Nondestructive Testing and Evaluation, 10: 255-267, (1993). [10] Shaw M.C., “A production engineering approach to grinding temperatures”, Journal of Materials Processing Technology, 44: 59-69, (1994). [11] Jae-Seob K., Sung-Bo S. and Yeong-D. J., “An analysis of grinding power and surface roughness in external cylindrical grinding of hardened scm440 steel using the response surface method”, International Journal of Machine Tools & Manufacture, 46: 304–312, (2006). [12] Hassui A. A.and Diniz E., “Correlating surface roughness and vibration on plunge cylindrical grinding of steel”, International Journal of Machine Tools & Manufacture, 43: 855–862, (2003). [13] Inasaki I. and Shi Y., “Grinding process simulation based on the wheel topography measurement”, Annals of the CIRP, 45: 347-350, (1996). [14] Yui A. and Lee H., “Surface grinding with ultra high speed cbn whell”, Journal of Materials Processing Tecnology, 62: 393-396, (1996). [15] Warkentin A., Al-Mokhtar O. M. and Bauer R., “Application of shallow circumferential grooved wheels to creep-feed grinding”, Journal of Materials Processing Technology, 213(5): 700–706, (2013). [16] Miller, M.H. and Dow, T.A., “Influence of the grinding wheel in the ductile grinding of brittle material: development and verification of knematic based model”, ASME Journal of Manufacturing Science And Engineering, 121: 638-646, (1999). [17] H.Z. Choi, S.W. Lee and H.D. Jeony, “A comprasion of the cooling effects of compressed cold air and coolant for cylindrical grinding with a cbn wheel”, Journal of Materials Processing Technology, 111: 265-268, (2001). [18] Chen, Xun and Rowe, W. Brian, “Analysis and simulation of the grinding process. part 1: generation of the grinding wheel surface”, International Journal of Machine Tools & Manufacture, 36: 871-882, (1996). [19] Ohmori H., Katahira K., Komotori J. and Mizutani M., “Functionalization of stainless steel surface through mirror-quality finish grinding”, CIRP Annals - Manufacturing Technology, 57: 545–549, (2008). [20] Lai-Yuen, Susana K., and Yuan-Shin L., “Turn-Mill tool path planning and manufacturing cost analysis for complex parts machining”, IIE Annual Conference, Proceedings, Norcross, 1-6, (2002). [21] Suzuki K., Uematsu T. and Nakagawa T., "Highly efficient finishing of ceramics by helical scan grinding." Proceedings of the International Conferenceon Machining of Advanced Materials, National Institute of Standards andTechnology, 17-20, (1993). [22] Rowe, W. B., “An intelligent multiagent approach for selection of grinding conditions”, Annals of the CIRP, 46: 233-238, (1997). [23] Badger, J. A. and Torrance, A. A., “A comparison of two models to predict grinding forces from wheel surface topography”, International Journal of Machine Tools & Manufacture, 40: 1099-1120, (2000). [24] Challen J.M. and Oxley P.L.B., “An explanation of the different regimes of friction and wear using asperity deformation models”, Wear, 53: 229–243, (1978). [25] Williams J.A. and Xie Y., “The generation of wear surfaces by the interaction of parallel grooves”, Wear, 155: 363–379, (1992). [26] Xie Y. and Williams J.A., “The prediction of friction and wear when a soft surface slides against a harder rough surface”, Wear, 196: 21–34, (1996). [27] Agarwal S. and Rao P.V., “A new surface rougness prediction model for ceramic grinding”, Journal of Engineering Manufacture, 219: 811-821, (2005). [28] Kun Li and Liao T. W., “Modelling of ceramic grinding processes part ı. number of cutting points and grinding forces per grit”, Journal of Materials Processing Technology, 65: 1-10, (1997). [29] Hecker R. et al., “Grinding force and power modeling based on chip thickness analysis”, International Journal of Advanced Manufacturing Technology, 33: 449-459, (2007). [30] Chang H. C., Wang J. and Junz J., “A stochastic grinding force model considering random grit distribution”, International Journal of Machine Tools & Manufacture, 48: 1335-1344, (2008). [31] Nguyen T. A. and Butler D. L., “Simulation of surface grinding process, part 2: interaction of the abrasive grain with the workpiece”, International Journal of Machine Tools & Manufacture, 45: 1329-1336, (2005). [32] Salisbury E., Domala K. et al., “A three-dimensional geometric model for the surface texture generated by a single pass of the whell in a surface grinding process”, Manufacturing Science and Engineering, 3: 363-375, (1995). [33] Doman D.A., Warkentin A. and Bauer R., “A survey of recent grinding wheel topography models”, International Journal of Machine Tools & Manufacture, 46: 343-352, (2006). [34] Adıyaman O. “İkincil dönel eksenli ile klasik düzlem yüzey taşlama mekanizmasında kesme parametrelerinin yüzey pürüzlülüğüne etkisinin deneysel incelenmesi”, Technological Applied Sciences, 11(1): 10-23, (2016). [35] Adıyaman O. Ve Savaş V., “İkincil dönel eksenli ile klasik düzlem yüzey taşlama mekanizmalarının deneysel araştırılması”, Makine Teknolojileri Elektronik Dergisi, 11(4): 21-36, (2014).
There are 1 citations in total.
Details
| Journal Section | Research Article |
|---|---|
| Authors | |
| Publication Date | December 20, 2017 |
| Submission Date | March 22, 2017 |
| Published in Issue | Year 2017 Volume: 20 Issue: 4 |
Cite
Cited By
Geliştirilen İkincil Dönel Eksenli Taşlama Yönteminde Taşlama Parametrelerinin Yüzey Yanıt Yöntemi İle Analizi
Düzce Üniversitesi Bilim ve Teknoloji Dergisi
https://doi.org/10.29130/dubited.994072
Yeni Tip Taşlama Yönteminde Taşlama Parametrelerinin Deneysel Tasarım Yöntemi İle Yüzey Pürüzlülüğü Üzerine Etkisinin İncelenmesi
Bitlis Eren Üniversitesi Fen Bilimleri Dergisi
Oktay ADIYAMAN
https://doi.org/10.17798/bitlisfen.544248
This work is licensed under Creative Commons Attribution-ShareAlike 4.0 International.