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Diffusion Welding of Al-α-Si3N4 Composite Materials

Year 2020, Volume: 23 Issue: 2, 497 - 503, 01.06.2020
https://doi.org/10.2339/politeknik.524988

Abstract

ABSTRACT



In this study, Al-a-Si3N4
composite, produced by powder metallurgy method, were joined at 2.5 MPa
pressure with various welding temperatures (620, 630, and 640 °C ) and
durations (1,1.5, and 2 h.) by diffusion welding method. Optical microscopy
examination was carried out from welded interfaces and shear tests were also conducted
to the sample interfaces to find out the effect of welding parameters and
amount of
α-Si3N4 reinforcement on
the weldability properties of composite materials. The test results show that
increase in the welding temperature and duration resulted in increase shear
resistance of the welded zone. Results indicated that optimum parameters
(welding temperatures, durations and amount of α-Si3N4
are 640°C, 2 h., and 15wt % respectively) MMCs produced in this study could be
joined by diffusion welding technique successfully with the 97.5 % strength of
base material.

References

  • REFERENCES[1] Ozan S., Karaoglu S., Ipek R., “Examination of diffusion welding capabilities of particle-reinforced aluminum-based metal matrix composites”, Engineer and Machine, 53: 45-53, (2012).[2] Arık H., Sandal R., “Investigation regarding Al-Al2O3 composite material production and its weldability to aluminium by diffusion welding”, GU J Sci, Part A, 4 (4): 101-111, (2017).[3] Arik H., “Production and characterization of in situ Al4C3 reinforced aluminium-based composite produced by mechanical alloying technique”, Materials & Design, 25: 31- 40, (2004).[4] Mahajan G. V., Aher V. S., “Composite material: A review over current development and automotive application”, International Journal of Scientific and Research Publications, 2 (11): 1-5, (2012).[5] Mollaoglu Altuner H., “Diffusion bonding of particle reinforced aluminum–based metal matrix composites”, Phd. Thesis, Yildiz Technical University, Institute of Sciences, (2011). [6] Akbulut H., “Production and investigation of microstructure-properties of Al2O3 fibrous reinforced Al-Si based composite”, Phd. Thesis, Istanbul Technical University, Institute of Science and Technology, (1994).[7] Ben R. C., Mirchandani P. K., “New materials by mechanical alloying techniques”, Editors: Arzt E, and Schultz C, Colw-Hirson (FRG) 1988.[8] Zhang X. P., Ye L., Mai W., “Investigation on diffusion bonding characteristics of SiC particulate reinforced aluminum metal matrix composites”, Composites Applied Science and Manufacturing Part A, 30: 1415-1421, (1999).[9] Arık H., Turker M, Saritas S., “Investigation of mechanical properties of in situ Al4C3 reinforced aluminium based composites by mechanical alloying technique”, Powder Metallurgy World Congress and Exhibition, Kyoto, 543-549, (2000).[10] Singer R. F., Oliver W. C., Nix W. D., “Identification of dispersoid phases created in aluminum during mechanical alloying”, Metallurgical Transactions A, 11A: 1895-1901, (1980).[11] Ellis B. D., “Joining of aluminum based metal matrix composites”, International Materials Reviews, 41: 41-58, (1996).[12] Zhang X. P., Quan G. F., Wei W., “Preliminary investigation on joining performance of SiCp reinforced aluminum metal matrix composite (Al/SiC-MMC) by vacuum brazing”, Composites, Applied Science and Manufacturing Part A, 30: 823-827, (1999).[13] Huang Y., Ridley N., Humphreys F. J., “Diffusion bonding of superplastic 7075 aluminium alloy”, Materials Science And Engineering A, 266: 295-302, (1999).[14] Dunkerton S. B., “Diffusion bonding – an overview, diffusion bonding 2, Stephenson, D.J, Elsevier Applied Science, New York: 1-11, (1991).[15] Luo J.G., Acoff V. L., “Interfacial reactions of titanium and aluminum during diffusion welding”, Welding Research Supplement to the welding Journal, 239-243, (2000).[16] Dunkerton S.B., “Solid– state processes for dissimilar metal welding”, The Welding Institute Research Bulletin: 388, (1982).[17] Calvo F.A., Urena A., Gomez S., “Solid state transformations during diffusion bonding of cooper to iron”, Journal of Materials Science, 23: 1231-1236, (1988).[18] Aydın M., Gurler R., Turker M., “The diffusion welding of 7075Al-3% SiC particles reinforced composites”, Strength and Plasticity, 207: 219-224, (2009). [19] Liming L., Meili Z., Longxiu P., “Studing of micro-bonding in diffusion welding joint for composite”, Materials Science and Engineering A, 315: 103-107, (2001).[20] Qiaofang F., Yanchuan Y., Ming W., “Research on key welding technologies of aluminum matrix composite”, International Conference on Materials Science and Biological Engineering (ICMSBE 2017), 14-17, (2017).[21] Elßner M., Weis S., Grund T., at. al., “Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite”, Materials Science and Engineering, 118: 1-11, (2016).[22] Arık H., Aydın M., Kurt A., at. ol. “Weldability of Al4C3-Al composites via diffusion welding technique”, Materials & Design, 26: 550-560, (2005). [23] Kurt A., Uygur I., and Hakan, A., “Effects of temperature on the weldability of powder metal parts joined by diffusion welding”, Materials Science Form, 546: 667-670, (2007). [24] Kucukkara H., Acarer M., Ahlatcı H., and Turen Y., “The investigation of the diffusion welding capability of the Al-SiC composites produced through powder metallurgy method”, V. International advanced technologies symposium (IATS’9) Karabuk, 13-15 Mayıs, (2009).[25] Akca E., Gursel A., “The effect of diffusion welding parameters on the mechanical properties of titanium alloy and aluminum couples”, Metals, 7(1), 22, 1-11, (2017).[26] Aydın K., Kaya Y., Kahraman N., “Experimental study of diffusion welding/bonding of titanium to copper”, Materials & Design, 37: 356-368, (2012).

Diffusion Welding of Al-α-Si3N4 Composite Materials

Year 2020, Volume: 23 Issue: 2, 497 - 503, 01.06.2020
https://doi.org/10.2339/politeknik.524988

Abstract

ABSTRACT



In this study, Al-a-Si3N4
composite, produced by powder metallurgy method, were joined at 2.5 MPa
pressure with various welding temperatures (620, 630, and 640 °C ) and
durations (1,1.5, and 2 h.) by diffusion welding method. Optical microscopy
examination was carried out from welded interfaces and shear tests were also conducted
to the sample interfaces to find out the effect of welding parameters and
amount of
α-Si3N4 reinforcement on
the weldability properties of composite materials. The test results show that
increase in the welding temperature and duration resulted in increase shear
resistance of the welded zone. Results indicated that optimum parameters
(welding temperatures, durations and amount of α-Si3N4
are 640°C, 2 h., and 15wt % respectively) MMCs produced in this study could be
joined by diffusion welding technique successfully with the 97.5 % strength of
base material.

References

  • REFERENCES[1] Ozan S., Karaoglu S., Ipek R., “Examination of diffusion welding capabilities of particle-reinforced aluminum-based metal matrix composites”, Engineer and Machine, 53: 45-53, (2012).[2] Arık H., Sandal R., “Investigation regarding Al-Al2O3 composite material production and its weldability to aluminium by diffusion welding”, GU J Sci, Part A, 4 (4): 101-111, (2017).[3] Arik H., “Production and characterization of in situ Al4C3 reinforced aluminium-based composite produced by mechanical alloying technique”, Materials & Design, 25: 31- 40, (2004).[4] Mahajan G. V., Aher V. S., “Composite material: A review over current development and automotive application”, International Journal of Scientific and Research Publications, 2 (11): 1-5, (2012).[5] Mollaoglu Altuner H., “Diffusion bonding of particle reinforced aluminum–based metal matrix composites”, Phd. Thesis, Yildiz Technical University, Institute of Sciences, (2011). [6] Akbulut H., “Production and investigation of microstructure-properties of Al2O3 fibrous reinforced Al-Si based composite”, Phd. Thesis, Istanbul Technical University, Institute of Science and Technology, (1994).[7] Ben R. C., Mirchandani P. K., “New materials by mechanical alloying techniques”, Editors: Arzt E, and Schultz C, Colw-Hirson (FRG) 1988.[8] Zhang X. P., Ye L., Mai W., “Investigation on diffusion bonding characteristics of SiC particulate reinforced aluminum metal matrix composites”, Composites Applied Science and Manufacturing Part A, 30: 1415-1421, (1999).[9] Arık H., Turker M, Saritas S., “Investigation of mechanical properties of in situ Al4C3 reinforced aluminium based composites by mechanical alloying technique”, Powder Metallurgy World Congress and Exhibition, Kyoto, 543-549, (2000).[10] Singer R. F., Oliver W. C., Nix W. D., “Identification of dispersoid phases created in aluminum during mechanical alloying”, Metallurgical Transactions A, 11A: 1895-1901, (1980).[11] Ellis B. D., “Joining of aluminum based metal matrix composites”, International Materials Reviews, 41: 41-58, (1996).[12] Zhang X. P., Quan G. F., Wei W., “Preliminary investigation on joining performance of SiCp reinforced aluminum metal matrix composite (Al/SiC-MMC) by vacuum brazing”, Composites, Applied Science and Manufacturing Part A, 30: 823-827, (1999).[13] Huang Y., Ridley N., Humphreys F. J., “Diffusion bonding of superplastic 7075 aluminium alloy”, Materials Science And Engineering A, 266: 295-302, (1999).[14] Dunkerton S. B., “Diffusion bonding – an overview, diffusion bonding 2, Stephenson, D.J, Elsevier Applied Science, New York: 1-11, (1991).[15] Luo J.G., Acoff V. L., “Interfacial reactions of titanium and aluminum during diffusion welding”, Welding Research Supplement to the welding Journal, 239-243, (2000).[16] Dunkerton S.B., “Solid– state processes for dissimilar metal welding”, The Welding Institute Research Bulletin: 388, (1982).[17] Calvo F.A., Urena A., Gomez S., “Solid state transformations during diffusion bonding of cooper to iron”, Journal of Materials Science, 23: 1231-1236, (1988).[18] Aydın M., Gurler R., Turker M., “The diffusion welding of 7075Al-3% SiC particles reinforced composites”, Strength and Plasticity, 207: 219-224, (2009). [19] Liming L., Meili Z., Longxiu P., “Studing of micro-bonding in diffusion welding joint for composite”, Materials Science and Engineering A, 315: 103-107, (2001).[20] Qiaofang F., Yanchuan Y., Ming W., “Research on key welding technologies of aluminum matrix composite”, International Conference on Materials Science and Biological Engineering (ICMSBE 2017), 14-17, (2017).[21] Elßner M., Weis S., Grund T., at. al., “Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite”, Materials Science and Engineering, 118: 1-11, (2016).[22] Arık H., Aydın M., Kurt A., at. ol. “Weldability of Al4C3-Al composites via diffusion welding technique”, Materials & Design, 26: 550-560, (2005). [23] Kurt A., Uygur I., and Hakan, A., “Effects of temperature on the weldability of powder metal parts joined by diffusion welding”, Materials Science Form, 546: 667-670, (2007). [24] Kucukkara H., Acarer M., Ahlatcı H., and Turen Y., “The investigation of the diffusion welding capability of the Al-SiC composites produced through powder metallurgy method”, V. International advanced technologies symposium (IATS’9) Karabuk, 13-15 Mayıs, (2009).[25] Akca E., Gursel A., “The effect of diffusion welding parameters on the mechanical properties of titanium alloy and aluminum couples”, Metals, 7(1), 22, 1-11, (2017).[26] Aydın K., Kaya Y., Kahraman N., “Experimental study of diffusion welding/bonding of titanium to copper”, Materials & Design, 37: 356-368, (2012).
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Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Halil Arık 0000-0001-6521-7399

İbrahim Okan Erden

Mustafa Aydın This is me

Publication Date June 1, 2020
Submission Date February 9, 2019
Published in Issue Year 2020 Volume: 23 Issue: 2

Cite

APA Arık, H., Erden, İ. O., & Aydın, M. (2020). Diffusion Welding of Al-α-Si3N4 Composite Materials. Politeknik Dergisi, 23(2), 497-503. https://doi.org/10.2339/politeknik.524988
AMA Arık H, Erden İO, Aydın M. Diffusion Welding of Al-α-Si3N4 Composite Materials. Politeknik Dergisi. June 2020;23(2):497-503. doi:10.2339/politeknik.524988
Chicago Arık, Halil, İbrahim Okan Erden, and Mustafa Aydın. “Diffusion Welding of Al-α-Si3N4 Composite Materials”. Politeknik Dergisi 23, no. 2 (June 2020): 497-503. https://doi.org/10.2339/politeknik.524988.
EndNote Arık H, Erden İO, Aydın M (June 1, 2020) Diffusion Welding of Al-α-Si3N4 Composite Materials. Politeknik Dergisi 23 2 497–503.
IEEE H. Arık, İ. O. Erden, and M. Aydın, “Diffusion Welding of Al-α-Si3N4 Composite Materials”, Politeknik Dergisi, vol. 23, no. 2, pp. 497–503, 2020, doi: 10.2339/politeknik.524988.
ISNAD Arık, Halil et al. “Diffusion Welding of Al-α-Si3N4 Composite Materials”. Politeknik Dergisi 23/2 (June 2020), 497-503. https://doi.org/10.2339/politeknik.524988.
JAMA Arık H, Erden İO, Aydın M. Diffusion Welding of Al-α-Si3N4 Composite Materials. Politeknik Dergisi. 2020;23:497–503.
MLA Arık, Halil et al. “Diffusion Welding of Al-α-Si3N4 Composite Materials”. Politeknik Dergisi, vol. 23, no. 2, 2020, pp. 497-03, doi:10.2339/politeknik.524988.
Vancouver Arık H, Erden İO, Aydın M. Diffusion Welding of Al-α-Si3N4 Composite Materials. Politeknik Dergisi. 2020;23(2):497-503.