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Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels

Year 2024, , 1315 - 1325, 31.12.2024
https://doi.org/10.16984/saufenbilder.1527971

Abstract

The objective of this study is to evaluate the surface morphology of 51CrV4 and 55Cr3 spring steels after undergoing tempering and testing at various temperatures, with a focus on dynamic fracture behavior. For this purpose, 51CrV4 and 55Cr3 spring steel samples were normalized at 870°C for 30 minutes for the same initial microstructure. Then, samples were austenitized at 870°C for 30 minutes and rapidly quenched in oil following tempering at 300°C-525°C range for 2 hours. Tensile tests at room temperature were performed to identify tensile properties, especially percent elongation values. Charpy V notched impact tests were carried out at 40, 0, room temperature, and +80°C testing temperatures to examine the fracture surface morphology of steels according to heat treatment procedures and testing (environmental) temperature. The fracture surfaces were examined by micro and macro analysis, respectively achieved by a digital camera and a scanning electron microscope (SEM). Mix mode (ductile and brittle) fracture (quasi-cleavage type) was detected for all quenched and tempered steels. Increasing tempering and testing temperatures resulted in more ductile fractures with many dimple formations and fewer secondary cracks.

References

  • N. Kumar, Y. Chaubey, C. Kumar, S. Chauhan, “Failure Analysis of Automotive Suspension System (Leaf & Helical Spring): A Review,” in Vth International Symposium on “Fusion of Science & Technology”, New Delhi, India, 2016, pp. 66-74.
  • S. P. Yakovleva, I. I. Buslaeva, S. N. Makharova, A. I. Levin, “Fatigue Damage, Impact Toughness and Micromechanisms of Fracture of Spring Steel After Operation at Low Climatic Temperatures,” Procedia Structural Integrity, vol. 30, pp. 193–200, 2020.
  • N. Singh, “General Review Of Mechanical Springs Used in Automobiles Suspension System,” International Journal of Advanced Engineering Research and Studies, pp.115-122, 2013.
  • A. Tump, R. Brandt, “Graded High-Strength Spring-Steels by a Special Inductive Heat Treatment,” in IOP Conference Series: Materials Science and Engineering 118, 2016, 012021.
  • O. Meigui, Y. Chunlin, Z. Jie, X. Qifan, Q. Huina, “Influence of Cr Content and Q-P-T Process on the Microstructure and Properties of Cold-Coiled Spring Steel,” Journal of Alloys and Compounds, vol. 697, pp.43-54, 2017.
  • S. H. Kim, K. H. Kim, C. M. Bae, J.S. Lee, D. W. Suh, “Microstructure and Mechanical Properties of Austempered Medium Carbon Spring Steel,” Metals and Materials International, vol.24, pp.693-701, 2018.
  • C. Zhang, L. Zhou, Y. Liu, “Heredity in the Microstructure and Mechanical Properties of Hot-rolled Spring Steel Wire 60Si2MnA during Heat Treatment Process,” Journal of Materials Science and Technology, vol. 29, no. 1, pp. 82-88, 2013.
  • L. Zhang, D. Gong, Y. Li, X. Wang, X. Ren, E. Wang, “Effect of Quenching Conditions on the Microstructure and Mechanical Properties of 51CrV4 Spring Steel,” Metals, vol.8, 2018, 1056.
  • E. Giannakis, M. Malikoutsakis, G Savaidis, “Fatigue Design of Leaf Springs for New Generation Trucks,” IOP Conference Series: Materials Science and Engineering, vol. 161, 2016, 012065.
  • R. C. Özden, M. Anik, “Enhancement of the Mechanical Properties of EN52CrMoV4 Spring Steel by Deep Cryogenic Treatment,” Materialwiss. Werkstofftech, vol.51, pp. 422–431, 2020.
  • Y. Nishimura, K. Yanase, Y. Ikeda, Y. Tanaka, N. Miyamoto, S. Miyakawa, M. Endo, “Fatigue Strength of Spring Steel with Small Scratches,” Fatigue and Fracture of Engineering Materials Structure, vol. 41, pp. 1514–1528, 2018.
  • S. R. Kumar, M. Sreearravind, S. Sainathan, A. Venkat, S. Rahulram, S. S.Kumar, S. S.l Kumaran, “Low Cycle Fatigue Behavior of Heat Treated EN-47 Spring Steel,” Materials Today: Proceedings, vol. 22, pp.2191-2198, 2020.
  • H. Wei, Y. Chen, W.Yu, L. Su, X.Wang, D. Tang, “Study on Corrosion Resistance of High-Strength Medium-Carbon Spring Steel and its Hydrogen-Induced Delayed Fracture,” Construction and Building Materials, vol. 239, 2020, 117815.
  • S. Rzepa, T. Bucki, P. Konopík, J. Džugan, M. Rund, R. Procházka, “Influence of Specimen Dimensions on Ductile-to-Brittle Transition Temperature in Charpy Impact Test,” IOP Conference. Series: Materials Science and Engineering, vol. 179, 2017, 012063.
  • M. Abro, M. M. Bloch, M. H. Jokhio, “Effect of Temperature on the Toughness of Locally Manufactured Low Alloy Steel SUP9 Used for Manufacturing Leaf Springs,” Mehran University Research Journal of Engineering and Technology, vol. 30, no. 4, pp. 635-644, 2011.
  • S. Manjula, K.V. Arun, “Influence of Edge and Corner Cracks on the Impact and Bending Behavior of Spring Steel,” Materials Today: Proceedings, vol. 42, no. 2, pp.1251-1257, 2021.
  • N. Choupani, V. Asghari, H. Kurtaran, “Fracture Characterization of Base Metal, Seam Weld, and Girth Weld of Welded Line Pipe Steel at Room and Low Temperatures”, Journal of Materials Engineering and Performance, vol. 32, pp.1046-1053, 2021.
  • V. Asghari, N. Choupani, M. Hanifi, “CVNKJC Correlation Model for API X65 Gas Pipeline”, Engineering Failure Analysis, vol. 79, pp.51-63, 2017.
  • K. Chen, Z. Jiang, F. Liu, J. Yu, Y. Li, W. Gong, C. Chen, “Effect of Quenching and Tempering Temperature on Microstructure and Tensile Properties of Microalloyed Ultra-High Strength Suspension Spring Steel,” Materials Science & Engineering A, vol. 766, 2019, 138272.
  • Y. Zhang, J. Yang, D. Xiao, D. Luo, C. Tuo, H. Wu, “Effect of Quenching and Tempering on Mechanical Properties and Impact Fracture Behavior of Low-Carbon Low-Alloy Steel”, Metals 2022, 12, 1087.
  • ASM Handbook, Fractography, ASM International, vol. 12, 9th Edition, 1987.
  • W. Peng, J. Zhang, X. Yang, Z. Zhu, S. Liu, “Failure Analysis on the Collapse of Leaf Spring Steels During Cold-Punching,” Engineering Failure Analysis, vol. 17, pp. 971-978, 2010
  • V. I. Zurnadzhy, V. G. Efremenko, K. M. Wu, A. Y. Azarkhov, Y. G. Chabak, V. L. Greshta, O. B. Isayev, M. V. Pomazkov, “Effects of Stress Relief Tempering on Microstructure and Tensile/Impact Behavior of Quenched and Partitioned Commercial Spring Steel”, Materials Science and Engineering A, vol.745, pp.307-318, 2019.
Year 2024, , 1315 - 1325, 31.12.2024
https://doi.org/10.16984/saufenbilder.1527971

Abstract

References

  • N. Kumar, Y. Chaubey, C. Kumar, S. Chauhan, “Failure Analysis of Automotive Suspension System (Leaf & Helical Spring): A Review,” in Vth International Symposium on “Fusion of Science & Technology”, New Delhi, India, 2016, pp. 66-74.
  • S. P. Yakovleva, I. I. Buslaeva, S. N. Makharova, A. I. Levin, “Fatigue Damage, Impact Toughness and Micromechanisms of Fracture of Spring Steel After Operation at Low Climatic Temperatures,” Procedia Structural Integrity, vol. 30, pp. 193–200, 2020.
  • N. Singh, “General Review Of Mechanical Springs Used in Automobiles Suspension System,” International Journal of Advanced Engineering Research and Studies, pp.115-122, 2013.
  • A. Tump, R. Brandt, “Graded High-Strength Spring-Steels by a Special Inductive Heat Treatment,” in IOP Conference Series: Materials Science and Engineering 118, 2016, 012021.
  • O. Meigui, Y. Chunlin, Z. Jie, X. Qifan, Q. Huina, “Influence of Cr Content and Q-P-T Process on the Microstructure and Properties of Cold-Coiled Spring Steel,” Journal of Alloys and Compounds, vol. 697, pp.43-54, 2017.
  • S. H. Kim, K. H. Kim, C. M. Bae, J.S. Lee, D. W. Suh, “Microstructure and Mechanical Properties of Austempered Medium Carbon Spring Steel,” Metals and Materials International, vol.24, pp.693-701, 2018.
  • C. Zhang, L. Zhou, Y. Liu, “Heredity in the Microstructure and Mechanical Properties of Hot-rolled Spring Steel Wire 60Si2MnA during Heat Treatment Process,” Journal of Materials Science and Technology, vol. 29, no. 1, pp. 82-88, 2013.
  • L. Zhang, D. Gong, Y. Li, X. Wang, X. Ren, E. Wang, “Effect of Quenching Conditions on the Microstructure and Mechanical Properties of 51CrV4 Spring Steel,” Metals, vol.8, 2018, 1056.
  • E. Giannakis, M. Malikoutsakis, G Savaidis, “Fatigue Design of Leaf Springs for New Generation Trucks,” IOP Conference Series: Materials Science and Engineering, vol. 161, 2016, 012065.
  • R. C. Özden, M. Anik, “Enhancement of the Mechanical Properties of EN52CrMoV4 Spring Steel by Deep Cryogenic Treatment,” Materialwiss. Werkstofftech, vol.51, pp. 422–431, 2020.
  • Y. Nishimura, K. Yanase, Y. Ikeda, Y. Tanaka, N. Miyamoto, S. Miyakawa, M. Endo, “Fatigue Strength of Spring Steel with Small Scratches,” Fatigue and Fracture of Engineering Materials Structure, vol. 41, pp. 1514–1528, 2018.
  • S. R. Kumar, M. Sreearravind, S. Sainathan, A. Venkat, S. Rahulram, S. S.Kumar, S. S.l Kumaran, “Low Cycle Fatigue Behavior of Heat Treated EN-47 Spring Steel,” Materials Today: Proceedings, vol. 22, pp.2191-2198, 2020.
  • H. Wei, Y. Chen, W.Yu, L. Su, X.Wang, D. Tang, “Study on Corrosion Resistance of High-Strength Medium-Carbon Spring Steel and its Hydrogen-Induced Delayed Fracture,” Construction and Building Materials, vol. 239, 2020, 117815.
  • S. Rzepa, T. Bucki, P. Konopík, J. Džugan, M. Rund, R. Procházka, “Influence of Specimen Dimensions on Ductile-to-Brittle Transition Temperature in Charpy Impact Test,” IOP Conference. Series: Materials Science and Engineering, vol. 179, 2017, 012063.
  • M. Abro, M. M. Bloch, M. H. Jokhio, “Effect of Temperature on the Toughness of Locally Manufactured Low Alloy Steel SUP9 Used for Manufacturing Leaf Springs,” Mehran University Research Journal of Engineering and Technology, vol. 30, no. 4, pp. 635-644, 2011.
  • S. Manjula, K.V. Arun, “Influence of Edge and Corner Cracks on the Impact and Bending Behavior of Spring Steel,” Materials Today: Proceedings, vol. 42, no. 2, pp.1251-1257, 2021.
  • N. Choupani, V. Asghari, H. Kurtaran, “Fracture Characterization of Base Metal, Seam Weld, and Girth Weld of Welded Line Pipe Steel at Room and Low Temperatures”, Journal of Materials Engineering and Performance, vol. 32, pp.1046-1053, 2021.
  • V. Asghari, N. Choupani, M. Hanifi, “CVNKJC Correlation Model for API X65 Gas Pipeline”, Engineering Failure Analysis, vol. 79, pp.51-63, 2017.
  • K. Chen, Z. Jiang, F. Liu, J. Yu, Y. Li, W. Gong, C. Chen, “Effect of Quenching and Tempering Temperature on Microstructure and Tensile Properties of Microalloyed Ultra-High Strength Suspension Spring Steel,” Materials Science & Engineering A, vol. 766, 2019, 138272.
  • Y. Zhang, J. Yang, D. Xiao, D. Luo, C. Tuo, H. Wu, “Effect of Quenching and Tempering on Mechanical Properties and Impact Fracture Behavior of Low-Carbon Low-Alloy Steel”, Metals 2022, 12, 1087.
  • ASM Handbook, Fractography, ASM International, vol. 12, 9th Edition, 1987.
  • W. Peng, J. Zhang, X. Yang, Z. Zhu, S. Liu, “Failure Analysis on the Collapse of Leaf Spring Steels During Cold-Punching,” Engineering Failure Analysis, vol. 17, pp. 971-978, 2010
  • V. I. Zurnadzhy, V. G. Efremenko, K. M. Wu, A. Y. Azarkhov, Y. G. Chabak, V. L. Greshta, O. B. Isayev, M. V. Pomazkov, “Effects of Stress Relief Tempering on Microstructure and Tensile/Impact Behavior of Quenched and Partitioned Commercial Spring Steel”, Materials Science and Engineering A, vol.745, pp.307-318, 2019.
There are 23 citations in total.

Details

Primary Language English
Subjects Material Design and Behaviors
Journal Section Research Articles
Authors

Gülcan Toktaş 0000-0002-0455-2107

Adem Biçer 0000-0002-7908-9209

Early Pub Date December 28, 2024
Publication Date December 31, 2024
Submission Date August 4, 2024
Acceptance Date December 20, 2024
Published in Issue Year 2024

Cite

APA Toktaş, G., & Biçer, A. (2024). Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels. Sakarya University Journal of Science, 28(6), 1315-1325. https://doi.org/10.16984/saufenbilder.1527971
AMA Toktaş G, Biçer A. Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels. SAUJS. December 2024;28(6):1315-1325. doi:10.16984/saufenbilder.1527971
Chicago Toktaş, Gülcan, and Adem Biçer. “Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels”. Sakarya University Journal of Science 28, no. 6 (December 2024): 1315-25. https://doi.org/10.16984/saufenbilder.1527971.
EndNote Toktaş G, Biçer A (December 1, 2024) Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels. Sakarya University Journal of Science 28 6 1315–1325.
IEEE G. Toktaş and A. Biçer, “Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels”, SAUJS, vol. 28, no. 6, pp. 1315–1325, 2024, doi: 10.16984/saufenbilder.1527971.
ISNAD Toktaş, Gülcan - Biçer, Adem. “Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels”. Sakarya University Journal of Science 28/6 (December 2024), 1315-1325. https://doi.org/10.16984/saufenbilder.1527971.
JAMA Toktaş G, Biçer A. Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels. SAUJS. 2024;28:1315–1325.
MLA Toktaş, Gülcan and Adem Biçer. “Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels”. Sakarya University Journal of Science, vol. 28, no. 6, 2024, pp. 1315-2, doi:10.16984/saufenbilder.1527971.
Vancouver Toktaş G, Biçer A. Fracture Surface Morphology of the Impact-Loaded Tempered Spring Steels. SAUJS. 2024;28(6):1315-2.