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Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting

Year 2022, , 76 - 81, 29.06.2022
https://doi.org/10.46810/tdfd.1106743

Abstract

In this study, the production of full-density Cu-10Sn bronze parts by selective laser melting (SLM) technique and the examination of microstructural, mechanical and corrosion properties were carried out. Cu-10Sn pre-alloyed powders produced by gas atomization technique were shaped using SLM technique within selected parameters and then microstructural properties were determined. Depending on the microstructural properties, the mechanical and corrosion behaviors were determined. The obtained results were compared with similar bronze materials produced by conventional methods. Different characterization techniques were used for microstructural characterization. The microstructure of the Cu-10Sn alloy was observed to consist of dendritic primary α and δ-Cu41Sn11 phases. According to the mechanical test results of the samples produced at densities of 8.75 g cm-3 at room temperature, the yield strength was measured as 420 MPa, the tensile strength was 578 MPa, the elongation was 32 % and the hardness value was 160.3 HV0.2. For the electrochemical experiments, the corrosion rate of the samples was found to be 4.38 mpy. As a result of the productions and experiments, it was determined that the samples produced by the SLM method provide very good mechanical and corrosion properties compared to the literature.

Project Number

FEN-C-YLP-130219-0042

References

  • Li X, Ivas T, Spierings AB, et al. Phase and microstructure formation in rapidly solidified Cu-Sn and Cu-Sn-Ti alloys. J Alloys Compd 2018; 735: 1374–1382.
  • Scudino S, Unterdörfer C, Prashanth KG, et al. Additive manufacturing of Cu–10Sn bronze. Mater Lett 2015; 156: 202–204.
  • So S-M, Kim K-Y, Lee S-J, et al. Effects of Sn content and hot deformation on microstructure and mechanical properties of binary high Sn content Cu–Sn alloys. Mater Sci Eng A 2020; 796: 140054. Yang P, Guo X, He D, et al. Microstructure Twinning and Mechanical Properties of Laser Melted Cu-10Sn Alloy for High Strength and Plasticity. J Mater Eng Perform. Epub ahead of print 17 November 2021. DOI: 10.1007/s11665-021-06409-5.
  • Mao Z, Zhang D, Wei P, et al. Manufacturing Feasibility and Forming Properties of Cu-4Sn in Selective Laser Melting. Materials 2017; 10: 333.
  • Mao Z, Zhang DZ, Jiang J, et al. Processing optimisation, mechanical properties and microstructural evolution during selective laser melting of Cu-15Sn high-tin bronze. Mater Sci Eng A 2018; 721: 125–134.
  • Park JS, Park CW, Lee KJ. Implication of peritectic composition in historical high-tin bronze metallurgy. Mater Charact 2009; 60: 1268–1275.
  • Karthik GM, Sathiyamoorthi P, Zargaran A, et al. Novel precipitation and enhanced tensile properties in selective laser melted Cu-Sn alloy. Materialia 2020; 13: 100861.
  • Prashanth KG, Scudino S, Klauss HJ, et al. Microstructure and mechanical properties of Al–12Si produced by selective laser melting: Effect of heat treatment. Mater Sci Eng A 2014; 590: 153–160.
  • Ma P, Prashanth K, Scudino S, et al. Influence of Annealing on Mechanical Properties of Al-20Si Processed by Selective Laser Melting. Metals 2014; 4: 28–36.
  • Wang J, Zhou XL, Li J, et al. Microstructures and properties of SLM-manufactured Cu-15Ni-8Sn alloy. Addit Manuf 2020; 31: 100921.
  • Liu L, Ding Q, Zhong Y, et al. Dislocation network in additive manufactured steel breaks strength–ductility trade-off. Mater Today 2018; 21: 354–361.
  • DebRoy T, Wei HL, Zuback JS, et al. Additive manufacturing of metallic components – Process, structure and properties. Prog Mater Sci 2018; 92: 112–224.
  • Uchida S, Kimura T, Nakamoto T, et al. Microstructures and electrical and mechanical properties of Cu-Cr alloys fabricated by selective laser melting. Mater Des 2019; 175: 107815.
  • Ventura AP, Marvel CJ, Pawlikowski G, et al. The Effect of Aging on the Microstructure of Selective Laser Melted Cu-Ni-Si. Metall Mater Trans A 2017; 48: 6070–6082.
  • Tran TQ, Chinnappan A, Lee JKY, et al. 3D Printing of Highly Pure Copper. Metals 2019; 9: 756.
  • Tiberto D, Klotz UE, Held F, et al. Additive manufacturing of copper alloys: influence of process parameters and alloying elements. Mater Sci Technol 2019; 35: 969–977.
  • Irrinki H, Jangam JSD, Pasebani S, et al. Investigation of 17-4 PH Stainless Steel Fabricated by Laser- Powder Bed Fusion. 183.
  • Irrinki H, Nath SD, Alhofors M, et al. Microstructures, properties, and applications of laser sintered 17‐4PH stainless steel. J Am Ceram Soc 2019; 102: 5679–5690.
  • Ludwig A, Grasser M, Schillinger W. Experimental Investigation on the Ternary Phase Diagram Cu–Sn–P. World Metall 2012; 9.
  • Gu R, Yao X, Wang D, et al. Selective Laser Melting of Cu–10Sn–0.4P: Processing, Microstructure, Properties, and Brief Comparison with Additively Manufactured Cu–10Sn. Adv Eng Mater 2022; 24: 2100716.
  • Deng C, Kang J, Feng T, et al. Study on the Selective Laser Melting of CuSn10 Powder. Materials 2018; 11: 614.
  • B05 Committee. Specification for Copper Alloy Continuous Castings. ASTM International. DOI: 10.1520/B0505_B0505M-12.
  • Yao H, Tan Z, He D, et al. High strength and ductility AlCrFeNiV high entropy alloy with hierarchically heterogeneous microstructure prepared by selective laser melting. J Alloys Compd 2020; 813: 152196.

Seçici Lazer Ergitme Tekniği İle Üretilmiş Cu-10Sn Bronz Parçaların Mikroyapısal, Mekanik ve Korozyon Özelliklerinin İncelenmesi

Year 2022, , 76 - 81, 29.06.2022
https://doi.org/10.46810/tdfd.1106743

Abstract

Bu çalışmada, tam yoğunluklu Cu-10Sn bronz parçaların seçici lazer ergitme (SLM) tekniği ile üretilmesi, mikroyapısal, mekanik ve korozyon özelliklerinin incelenmesi gerçekleştirilmiştir. Gaz atomizasyon tekniği ile üretilmiş Cu-10Sn ön-alaşımlı tozlar, seçilen parametreler dahilinde SLM tekniği kullanılarak şekillendirilmiş ve sonrasında mikroyapısal özellikleri belirlenmiştir. Mikroyapısal özelliklere bağlı olarak mekanik ve korozyon davranışlarının belirlenmesi gerçekleştirilmiştir. Elde edilen sonuçlar geleneksel metotlar ile üretilmiş benzer bronz malzemeler ile karşılaştırılmıştır. Mikroyapısal karakterizasyon için farklı inceleme teknikleri kullanılmıştır. Cu-10Sn alaşımının mikroyapısının dendritik birincil α ve δ-Cu41Sn11 fazlarından oluştuğu görülmüştür. 8,75 g cm-3 yoğunluklarda üretilen numunelerin oda sıcaklığında gerçekleştirilen mekanik deney sonuçlarına göre, akma mukavemeti 420 MPa, çekme mukavemeti 578 MPa, % uzama değeri 32 ve sertlik değeri 160,3 HV0.2 olarak ölçülmüştür. Gerçekleştirilen elektrokimyasal deneylere göre numunelerin korozyon hızının 4,38 mpy değerlerinde olduğu görülmüştür. Gerçekleştirilen üretimler ve deneyler sonucunda SLM yöntemiyle üretilen numunelerin literatüre kıyasla oldukça iyi mekanik ve korozyon özellikleri gösterdiği belirlenmiştir.

Supporting Institution

Bu çalışma Marmara Üniversitesi tarafından desteklenmiştir.

Project Number

FEN-C-YLP-130219-0042

Thanks

Bu çalışma Marmara Üniversitesi (Proje no: FEN-C-YLP-130219-0042) tarafından desteklenmiştir.

References

  • Li X, Ivas T, Spierings AB, et al. Phase and microstructure formation in rapidly solidified Cu-Sn and Cu-Sn-Ti alloys. J Alloys Compd 2018; 735: 1374–1382.
  • Scudino S, Unterdörfer C, Prashanth KG, et al. Additive manufacturing of Cu–10Sn bronze. Mater Lett 2015; 156: 202–204.
  • So S-M, Kim K-Y, Lee S-J, et al. Effects of Sn content and hot deformation on microstructure and mechanical properties of binary high Sn content Cu–Sn alloys. Mater Sci Eng A 2020; 796: 140054. Yang P, Guo X, He D, et al. Microstructure Twinning and Mechanical Properties of Laser Melted Cu-10Sn Alloy for High Strength and Plasticity. J Mater Eng Perform. Epub ahead of print 17 November 2021. DOI: 10.1007/s11665-021-06409-5.
  • Mao Z, Zhang D, Wei P, et al. Manufacturing Feasibility and Forming Properties of Cu-4Sn in Selective Laser Melting. Materials 2017; 10: 333.
  • Mao Z, Zhang DZ, Jiang J, et al. Processing optimisation, mechanical properties and microstructural evolution during selective laser melting of Cu-15Sn high-tin bronze. Mater Sci Eng A 2018; 721: 125–134.
  • Park JS, Park CW, Lee KJ. Implication of peritectic composition in historical high-tin bronze metallurgy. Mater Charact 2009; 60: 1268–1275.
  • Karthik GM, Sathiyamoorthi P, Zargaran A, et al. Novel precipitation and enhanced tensile properties in selective laser melted Cu-Sn alloy. Materialia 2020; 13: 100861.
  • Prashanth KG, Scudino S, Klauss HJ, et al. Microstructure and mechanical properties of Al–12Si produced by selective laser melting: Effect of heat treatment. Mater Sci Eng A 2014; 590: 153–160.
  • Ma P, Prashanth K, Scudino S, et al. Influence of Annealing on Mechanical Properties of Al-20Si Processed by Selective Laser Melting. Metals 2014; 4: 28–36.
  • Wang J, Zhou XL, Li J, et al. Microstructures and properties of SLM-manufactured Cu-15Ni-8Sn alloy. Addit Manuf 2020; 31: 100921.
  • Liu L, Ding Q, Zhong Y, et al. Dislocation network in additive manufactured steel breaks strength–ductility trade-off. Mater Today 2018; 21: 354–361.
  • DebRoy T, Wei HL, Zuback JS, et al. Additive manufacturing of metallic components – Process, structure and properties. Prog Mater Sci 2018; 92: 112–224.
  • Uchida S, Kimura T, Nakamoto T, et al. Microstructures and electrical and mechanical properties of Cu-Cr alloys fabricated by selective laser melting. Mater Des 2019; 175: 107815.
  • Ventura AP, Marvel CJ, Pawlikowski G, et al. The Effect of Aging on the Microstructure of Selective Laser Melted Cu-Ni-Si. Metall Mater Trans A 2017; 48: 6070–6082.
  • Tran TQ, Chinnappan A, Lee JKY, et al. 3D Printing of Highly Pure Copper. Metals 2019; 9: 756.
  • Tiberto D, Klotz UE, Held F, et al. Additive manufacturing of copper alloys: influence of process parameters and alloying elements. Mater Sci Technol 2019; 35: 969–977.
  • Irrinki H, Jangam JSD, Pasebani S, et al. Investigation of 17-4 PH Stainless Steel Fabricated by Laser- Powder Bed Fusion. 183.
  • Irrinki H, Nath SD, Alhofors M, et al. Microstructures, properties, and applications of laser sintered 17‐4PH stainless steel. J Am Ceram Soc 2019; 102: 5679–5690.
  • Ludwig A, Grasser M, Schillinger W. Experimental Investigation on the Ternary Phase Diagram Cu–Sn–P. World Metall 2012; 9.
  • Gu R, Yao X, Wang D, et al. Selective Laser Melting of Cu–10Sn–0.4P: Processing, Microstructure, Properties, and Brief Comparison with Additively Manufactured Cu–10Sn. Adv Eng Mater 2022; 24: 2100716.
  • Deng C, Kang J, Feng T, et al. Study on the Selective Laser Melting of CuSn10 Powder. Materials 2018; 11: 614.
  • B05 Committee. Specification for Copper Alloy Continuous Castings. ASTM International. DOI: 10.1520/B0505_B0505M-12.
  • Yao H, Tan Z, He D, et al. High strength and ductility AlCrFeNiV high entropy alloy with hierarchically heterogeneous microstructure prepared by selective laser melting. J Alloys Compd 2020; 813: 152196.
There are 23 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

Mustafa Naci Top 0000-0002-8947-6245

Semih Ozbey 0000-0001-5582-9973

Batuhan Soruşbay 0000-0001-8108-1399

Hamit Gülsoy 0000-0001-5366-5741

Project Number FEN-C-YLP-130219-0042
Publication Date June 29, 2022
Published in Issue Year 2022

Cite

APA Top, M. N., Ozbey, S., Soruşbay, B., Gülsoy, H. (2022). Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting. Türk Doğa Ve Fen Dergisi, 11(2), 76-81. https://doi.org/10.46810/tdfd.1106743
AMA Top MN, Ozbey S, Soruşbay B, Gülsoy H. Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting. TDFD. June 2022;11(2):76-81. doi:10.46810/tdfd.1106743
Chicago Top, Mustafa Naci, Semih Ozbey, Batuhan Soruşbay, and Hamit Gülsoy. “Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting”. Türk Doğa Ve Fen Dergisi 11, no. 2 (June 2022): 76-81. https://doi.org/10.46810/tdfd.1106743.
EndNote Top MN, Ozbey S, Soruşbay B, Gülsoy H (June 1, 2022) Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting. Türk Doğa ve Fen Dergisi 11 2 76–81.
IEEE M. N. Top, S. Ozbey, B. Soruşbay, and H. Gülsoy, “Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting”, TDFD, vol. 11, no. 2, pp. 76–81, 2022, doi: 10.46810/tdfd.1106743.
ISNAD Top, Mustafa Naci et al. “Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting”. Türk Doğa ve Fen Dergisi 11/2 (June 2022), 76-81. https://doi.org/10.46810/tdfd.1106743.
JAMA Top MN, Ozbey S, Soruşbay B, Gülsoy H. Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting. TDFD. 2022;11:76–81.
MLA Top, Mustafa Naci et al. “Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting”. Türk Doğa Ve Fen Dergisi, vol. 11, no. 2, 2022, pp. 76-81, doi:10.46810/tdfd.1106743.
Vancouver Top MN, Ozbey S, Soruşbay B, Gülsoy H. Investigation of Microstructural, Mechanical and Corrosion Properties of Cu-10Sn Bronze Parts Produced by Selective Laser Melting. TDFD. 2022;11(2):76-81.