Optimization of hot plate welding parameters of glass fibered reinforced Polyamide 6 (PA6 GF15) composite material by Taguchi method
Abstract
In this study, the effect of four welding parameters on hot plate welding of polymer composite, polyamide 6 (PA6) with 15 %wt glass fiber reinforcement (PA6 GF15) was investigated. The parameters considered are the plate temperature (PT), heating time (HT), welding displacement (WD), and welding time (WT). Three levels for each parameter were selected. For hot plate welding process of the specimens, L9 orthogonal array was used within the frame of Taguchi experimental design method. The tensile strengths of the joints were examined by using analysis of variances, and optimum welding strength was compared with the results obtained from confirmation run. As a result of the ongoing analysis, it has been observed that in PA6 GF15 polymer composite, 270°C of plate temperature, 1 mm of the welding displacement stroke, and 25s of heating time were the optimum combination suggested by Taguchi method. The welding strength was improved approximately 27% from initial welding parameters.
References
- Yeni Ç, Sayer S, and Ülker A. Conditioning polyamide parts by dehumidification after production, PAGEV–Plastik, 2010; 111: 296 – 302.
- Strong AB. Plastics materials and processing, 3rd edition, New York, Prentice Hall, 1999: 1-16, ISBN-13: 978-0131145580.
- Sayer S. Hot plate welding applications in thermoplastics, PAGEV–Plastik, 2009; 104: 128 – 132.
- Sayer S, Yeni Ç, and Ülker A. Principles of joining of thermoplastics by welding and technological innovations – Part 1, PAGEV–Plastik, 2012; 122: 118 – 124. Grewell D, Benatar A, and Park JB. Plastics and Composites Welding Handbook, München, Hanser Verlag, 2003: 11-68, ISBN-13: 978-1569903131.
- Grewell D and Benatar A. Welding of plastics: fundamentals and new developments. International Polymer Processing, 2007; 22: 43 – 60.
- Ehrenstein GW. Handbuch kunststoff verbindungstechnik, München, Hanser Verlag, 2004: 179-206, ISBN-13: 978-3446226685.
- Troughton M. Handbook of plastics joining – A practical guide, 2nd edition, New York, William Andrew Inc., 2008: 3-13, ISBN-13: 978-0815515814.
- Stokes VK. Joining methods for plastics and plastic composites: An overview. Polymer Engineering and Science, 1989; 20: 1310 – 1318.
- Stokes VK and Conway KR. A phenomenological study of the hot-tool welding of thermoplastics 4, Weld strength data for several blends – Test, 2004; 42: 7477 – 74
- Stokes VK. A phenomenological study of the hot-tool welding of thermoplastics, Polymer, 1999; 40: 6235 – 6263.
- Lee B, Kim J, Lee S, and Kim YK. Butt–welding technology for double walled polyethylene pipe. Materials and Design, 2012; 35: 626 – 632.
- Canıyılmaz E. Taguchi method and an application in quality development, M.Sc. Thesis, Gazi University, Ankara, Turkey, 20-35, 2001.
- Ross PJ. Taguchi techniques for quality engineering, Singapore, McGraw-Hill, 1996: 23-61, ISBN-13: 978-0070539587.
- Şirvancı M. Design of experiments approach for quality – Taguchi approach, İstanbul, Literatür, 1997: 75-100,ISBN 979-975-786-087-6.
- Genichi T and Clausing D. Robust quality. Harvard Business Review, 1990; January: 65 – 76.
- Roy RK. A Primer on the Taguchi method, New York, Van Nostrand Reinhold, 1990: 41-154, ISBN-13: 978-0442237295.
- MINITAB. User’s guide 2: Data Statistical and quality tools- Release 13 for windows, 2000: 24-1 - 24-35, ISBN 0-925636-44-4. http://www.epsan.com.tr http://www.enformak.com
- Meric A., Akcan A, Arcan G, and Cayit F. Plastics, injection and extruders, İstanbul, Enformak, 2011: 85 – 88.
- Phadke MS. Quality engineering using robust design, New York, Prentice-Hall, 1989: 41-128, ISBN-13: 978-0137451678.
- Yang WH and Tarng YS. Design optimization of cutting parameters for turning operations based on the Taguchi method. Journal of Materials Processing Technology, 1998; 84: 122 – 129. http://www.minitab.com
- Peace GS. Taguchi methods: A hands-on approach, New York, Addison– Wesley, 1993: 50-83, ISBN-13: 978-0137451678.
- Campanelli LC. Parameters Optimization for Friction Spot Welding of AZ31 Magnesium Alloy by Taguchi Method. Soldagem Insp. Sao Paolo, 2012; 17(1): 026 – 031.
- Saatcioglu O. Quality engineering - Unpublished lecture notes, Middle East Technical University, Ankara, Turkey, 1993.
- Montgomery DC. Design and analysis of experiments, 5th edition, New York, John Wiley and Sons, 2001: 37-43, ISBN-13: 978-1118146927.
- Fisher RA. The design of experiments, Edinburgh, Oliver and Boyd, 1935:13-25, ISBN-13: 978-0028446905.
- Lakshminarayanan AK and Balasubramanian V. Process parameters optimization for friction stir welding of RDE-40 aluminium alloy using Taguchi technique. Transactions of Nonferrous Metals Society of China, 2008; 18: 548 – 5
Optimization of hot plate welding parameters of glass fibered reinforced Polyamide 6 (PA6 GF15) composite material by Taguchi method
Abstract
In this study, the effect of four welding parameters on hot plate welding of polymer composite, polyamide 6 (PA6) with 15 %wt glass fiber reinforcement (PA6 GF15) was investigated. The parameters considered are the plate temperature (PT), heating time (HT), welding displacement (WD), and welding time (WT). Three levels for each parameter were selected. For hot plate welding process of the specimens, L9 orthogonal array was used within the frame of Taguchi experimental design method. The tensile strengths of the joints were examined by using analysis of variances, and optimum welding strength was compared with the results obtained from confirmation run. As a result of the ongoing analysis, it has been observed that in PA6 GF15 polymer composite, 270°C of plate temperature, 1 mm of the welding displacement stroke, and 25s of heating time were the optimum combination suggested by Taguchi method. The welding strength was improved approximately 27% from initial welding parameters.
References
- Yeni Ç, Sayer S, and Ülker A. Conditioning polyamide parts by dehumidification after production, PAGEV–Plastik, 2010; 111: 296 – 302.
- Strong AB. Plastics materials and processing, 3rd edition, New York, Prentice Hall, 1999: 1-16, ISBN-13: 978-0131145580.
- Sayer S. Hot plate welding applications in thermoplastics, PAGEV–Plastik, 2009; 104: 128 – 132.
- Sayer S, Yeni Ç, and Ülker A. Principles of joining of thermoplastics by welding and technological innovations – Part 1, PAGEV–Plastik, 2012; 122: 118 – 124. Grewell D, Benatar A, and Park JB. Plastics and Composites Welding Handbook, München, Hanser Verlag, 2003: 11-68, ISBN-13: 978-1569903131.
- Grewell D and Benatar A. Welding of plastics: fundamentals and new developments. International Polymer Processing, 2007; 22: 43 – 60.
- Ehrenstein GW. Handbuch kunststoff verbindungstechnik, München, Hanser Verlag, 2004: 179-206, ISBN-13: 978-3446226685.
- Troughton M. Handbook of plastics joining – A practical guide, 2nd edition, New York, William Andrew Inc., 2008: 3-13, ISBN-13: 978-0815515814.
- Stokes VK. Joining methods for plastics and plastic composites: An overview. Polymer Engineering and Science, 1989; 20: 1310 – 1318.
- Stokes VK and Conway KR. A phenomenological study of the hot-tool welding of thermoplastics 4, Weld strength data for several blends – Test, 2004; 42: 7477 – 74
- Stokes VK. A phenomenological study of the hot-tool welding of thermoplastics, Polymer, 1999; 40: 6235 – 6263.
- Lee B, Kim J, Lee S, and Kim YK. Butt–welding technology for double walled polyethylene pipe. Materials and Design, 2012; 35: 626 – 632.
- Canıyılmaz E. Taguchi method and an application in quality development, M.Sc. Thesis, Gazi University, Ankara, Turkey, 20-35, 2001.
- Ross PJ. Taguchi techniques for quality engineering, Singapore, McGraw-Hill, 1996: 23-61, ISBN-13: 978-0070539587.
- Şirvancı M. Design of experiments approach for quality – Taguchi approach, İstanbul, Literatür, 1997: 75-100,ISBN 979-975-786-087-6.
- Genichi T and Clausing D. Robust quality. Harvard Business Review, 1990; January: 65 – 76.
- Roy RK. A Primer on the Taguchi method, New York, Van Nostrand Reinhold, 1990: 41-154, ISBN-13: 978-0442237295.
- MINITAB. User’s guide 2: Data Statistical and quality tools- Release 13 for windows, 2000: 24-1 - 24-35, ISBN 0-925636-44-4. http://www.epsan.com.tr http://www.enformak.com
- Meric A., Akcan A, Arcan G, and Cayit F. Plastics, injection and extruders, İstanbul, Enformak, 2011: 85 – 88.
- Phadke MS. Quality engineering using robust design, New York, Prentice-Hall, 1989: 41-128, ISBN-13: 978-0137451678.
- Yang WH and Tarng YS. Design optimization of cutting parameters for turning operations based on the Taguchi method. Journal of Materials Processing Technology, 1998; 84: 122 – 129. http://www.minitab.com
- Peace GS. Taguchi methods: A hands-on approach, New York, Addison– Wesley, 1993: 50-83, ISBN-13: 978-0137451678.
- Campanelli LC. Parameters Optimization for Friction Spot Welding of AZ31 Magnesium Alloy by Taguchi Method. Soldagem Insp. Sao Paolo, 2012; 17(1): 026 – 031.
- Saatcioglu O. Quality engineering - Unpublished lecture notes, Middle East Technical University, Ankara, Turkey, 1993.
- Montgomery DC. Design and analysis of experiments, 5th edition, New York, John Wiley and Sons, 2001: 37-43, ISBN-13: 978-1118146927.
- Fisher RA. The design of experiments, Edinburgh, Oliver and Boyd, 1935:13-25, ISBN-13: 978-0028446905.
- Lakshminarayanan AK and Balasubramanian V. Process parameters optimization for friction stir welding of RDE-40 aluminium alloy using Taguchi technique. Transactions of Nonferrous Metals Society of China, 2008; 18: 548 – 5
Details
| Primary Language | Turkish |
|---|---|
| Journal Section | Articles |
| Authors | |
| Publication Date | July 27, 2014 |
| Published in Issue | Year 2014 Volume: 3 Issue: 1 |