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Equipment Maintenance Management in Manufacturing Companies: An Application for Total Maintenance Costs Model

Yıl 2020, Cilt: 34 Sayı: 2, 335 - 350, 13.04.2020
https://doi.org/10.16951/atauniiibd.488994

Öz

In production facilities, uninterrupted operations depend on the equipment's ability to perform without any problem. Therefore, maintenance activities are an issue that must be managed within the goals of production companies. Effective management of equipment maintenance directly affects operating performance. On the other hand, maintenance operations involve costly activities. The cost dimension is a critical consideration about maintenance unless the cost-benefit analysis is done correctly by the enterprises. However, there could be more costly situations when the problems are revealed by inadequate maintenance. In this study, total maintenance costs were examined to manage equipment maintenance. The maintenance activities of a company were analyzed the total maintenance costs model was applied.

Kaynakça

  • Al-Najjar, B., (2000). “Impact Of Integrated Vibration-Based Maintenance On Plant-LCC: A Case Study. In: Mcnulty, G.J. (Ed.), Third International (Refereed) Conference Quality, Reliability And Maintenance”, Oxford, England, Professional Engineering Publishing Limited, Bury St. Edmund, London UK, 30–31 March, pp. 105–110. Alsyouf, I. (2006), “Methodology and Theory Measuring Maintenance Performance Using a Balanced Scorecard Approach”, Journal of Quality in Maintenance Engineering, 12(2), pp:133-149.Alsyouf, I. (2007). “The Role of Maintenance In Improving Companies’ Productivity and Profitability”. International Journal of Production Economics, 105(1), pp. 70-78.Aspinwall, E., and Elgharib, M. (2013). “TPM Implementation in Large and Medium Size Organisations”. Journal of Manufacturing Technology Management, 24(5), pp. 688-710.Carter, R.A., (2001). “Shovel Maintenance Gains from Improved Designs”. Tools and Techniques. 106 (8), S7 (Elsevier Engineering Information).Cho, D., and Parlar, M., (1991). “A Survey of Maintenance Models for Multi-Unit Systems”. European Journal of Operations Research, 51, pp. 1–23.Da Silva, C.M.I., Cabrita, C.M.P. and Matias, J.C.O. (2008), “Proactive Reliability Maintenance: A Case Study Concerning Maintenance Service Costs”, Journal of Quality in Maintenance Engineering, 14(4), pp. 343-355.Dekker, R. (1996). “Applications of Maintenance Optimization Models: A Review And Analysis”. Reliability Engineering and System Safety, 51, pp. 229-240.Dekker, R., Wildeman, R.E., and Van Der Duyn Schouten, F.A., (1997). “Review of Multi-Component Models with Economic Dependence”. Mathematical Methods of Operations Research, 45, pp. 411–435. Gits, C.W., (1986). “On the Maintenance Concept for A Technical System: II. Literature Review” Maintenance Management International, 6, pp. 181–196.Jardine, A.K.S., Buzacott, J.A., (1985). “Equipment Reliability and Maintenance”. European Journal Operational Research, 19, 285–296.Kutucuoglu, K., Hamali, J., Irani, Z., and Sharp, J., (2001). “A Framework for Managing Maintenance Using Performance Measurement Systems”. International Journal of Operations and Production Management, 21 (1/2), pp. 173–194.Maletic, D., Maletic, C., Al-Najjar, B. and Gomiscek, B. (2014), “The Role of Maintenance in Improving Company’s Competitiveness and Profitability: A Case Study in A Textile Company”, Journal of Manufacturing Technology Management, 25(4), pp. 441-456.McCall, J.J., (1965). “Maintenance Policies for Stochastically Failing Equipment: A survey”. Management Science 11, pp. 493–524.Nakajima, S. (1988), “TPM Development Program: Implementing Total Productive Maintenance”, Productivity Press, Cambridge, MA.Parida, A. and Kumar, U. (2006), “Maintenance performance measurement (MPM): issues and challenges”, Journal of Quality in Maintenance Engineering, 12(3), pp. 239-51.Pierskalla, W.P., Voelker, J.A., (1976). “A Survey of Maintenance Models: The Control and Surveillance of Deteriorating Systems.” Naval Logistics Research Quarterly, 23, pp. 353–388.Pintelton, L.M., and Gelders, L., (1992). “Maintenance Management Decision Making”. European Journal of Operations Research, 58, pp. 301–317. Scarf, P.S., (1997). “On The Application of Mathematical Models to Maintenance”. European Journal of Operations Research, 63, pp. 493–506. Sherif, Y.S., and Smith, M.L., (1976). “Optimal Maintenance Models for Systems Subject to Failure—A Review”. Naval Logistics Research Quarterly, 23, pp. 47–74.Thomas, L.C., (1986). “A Survey of Maintenance and Replacement Models For Maintainability and Reliability of Multi-Unit Systems”. Reliability Engineering, 16, pp. 297–309.Tsang, A.H.C., Jardine, A.K.S. and Kolodny, H. (1999), “Measuring Maintenance Performance: A Holistic Approach”, Journal of Quality in Maintenance Engineering, 19(7), pp. 691-715.Valdez-Flores, C., Feldman, R.M., (1989). “A Survey of Preventive Maintenance Models for Stochastically Deteriorating Single-Unit Systems”. Naval Logistics Research Quarterly, 36, 4.Wang, H. (2002). A Survey of Maintenance Policies of Deteriorating Systems. European Journal of Operational Research, 139, pp .469-489.Wang, H. and Pham, H. (1996). “Imperfect Maintenance”. European Journal of Operational Research, 94, pp. 425-438.Willmott, P. (1994), “TPM: The Western Way”, Butterworth-Heinemann, Oxford.

Üretim İşletmelerinde Ekipman Bakımı Yönetimi: Toplam Bakım Maliyetleri Modeli Uygulaması

Yıl 2020, Cilt: 34 Sayı: 2, 335 - 350, 13.04.2020
https://doi.org/10.16951/atauniiibd.488994

Öz

Üretim işletmelerinde, operasyonların kesintisiz olarak sürdürülebilmesi ekipmanların çalışmalarını sorunsuz bir şekilde yerine getirebilmesine bağlıdır. Bu nedenle yapılan bakım faaliyetleri, üretim işletmelerinin hedefleri içerisinde yönetilmesi gereken bir konudur. Ekipman bakımının iyi yönetilmesi, işletme performansını doğrudan etkilemektedir. Diğer taraftan bakım işlemleri, maliyet gerektiren faaliyetleri içermektedir ve işletmeler tarafından fayda maliyet analizi doğru yapılmadığı sürece maliyet boyutu dikkate alınmaktadır. Ancak yetersiz bakımın neden olduğu problemler ortaya çıkarıldığında, daha büyük maliyetler olduğu görülmektedir. Bu çalışmada ekipman bakımının yönetilmesi için toplam bakım maliyetleri üzerine çalışılmaktadır. Bir firmanın bakım faaliyetleri analiz edilerek, yetersiz bakımın neden olduğu durumlar ile toplam bakım maliyetleri modeli uygulanmaktadır.

Kaynakça

  • Al-Najjar, B., (2000). “Impact Of Integrated Vibration-Based Maintenance On Plant-LCC: A Case Study. In: Mcnulty, G.J. (Ed.), Third International (Refereed) Conference Quality, Reliability And Maintenance”, Oxford, England, Professional Engineering Publishing Limited, Bury St. Edmund, London UK, 30–31 March, pp. 105–110. Alsyouf, I. (2006), “Methodology and Theory Measuring Maintenance Performance Using a Balanced Scorecard Approach”, Journal of Quality in Maintenance Engineering, 12(2), pp:133-149.Alsyouf, I. (2007). “The Role of Maintenance In Improving Companies’ Productivity and Profitability”. International Journal of Production Economics, 105(1), pp. 70-78.Aspinwall, E., and Elgharib, M. (2013). “TPM Implementation in Large and Medium Size Organisations”. Journal of Manufacturing Technology Management, 24(5), pp. 688-710.Carter, R.A., (2001). “Shovel Maintenance Gains from Improved Designs”. Tools and Techniques. 106 (8), S7 (Elsevier Engineering Information).Cho, D., and Parlar, M., (1991). “A Survey of Maintenance Models for Multi-Unit Systems”. European Journal of Operations Research, 51, pp. 1–23.Da Silva, C.M.I., Cabrita, C.M.P. and Matias, J.C.O. (2008), “Proactive Reliability Maintenance: A Case Study Concerning Maintenance Service Costs”, Journal of Quality in Maintenance Engineering, 14(4), pp. 343-355.Dekker, R. (1996). “Applications of Maintenance Optimization Models: A Review And Analysis”. Reliability Engineering and System Safety, 51, pp. 229-240.Dekker, R., Wildeman, R.E., and Van Der Duyn Schouten, F.A., (1997). “Review of Multi-Component Models with Economic Dependence”. Mathematical Methods of Operations Research, 45, pp. 411–435. Gits, C.W., (1986). “On the Maintenance Concept for A Technical System: II. Literature Review” Maintenance Management International, 6, pp. 181–196.Jardine, A.K.S., Buzacott, J.A., (1985). “Equipment Reliability and Maintenance”. European Journal Operational Research, 19, 285–296.Kutucuoglu, K., Hamali, J., Irani, Z., and Sharp, J., (2001). “A Framework for Managing Maintenance Using Performance Measurement Systems”. International Journal of Operations and Production Management, 21 (1/2), pp. 173–194.Maletic, D., Maletic, C., Al-Najjar, B. and Gomiscek, B. (2014), “The Role of Maintenance in Improving Company’s Competitiveness and Profitability: A Case Study in A Textile Company”, Journal of Manufacturing Technology Management, 25(4), pp. 441-456.McCall, J.J., (1965). “Maintenance Policies for Stochastically Failing Equipment: A survey”. Management Science 11, pp. 493–524.Nakajima, S. (1988), “TPM Development Program: Implementing Total Productive Maintenance”, Productivity Press, Cambridge, MA.Parida, A. and Kumar, U. (2006), “Maintenance performance measurement (MPM): issues and challenges”, Journal of Quality in Maintenance Engineering, 12(3), pp. 239-51.Pierskalla, W.P., Voelker, J.A., (1976). “A Survey of Maintenance Models: The Control and Surveillance of Deteriorating Systems.” Naval Logistics Research Quarterly, 23, pp. 353–388.Pintelton, L.M., and Gelders, L., (1992). “Maintenance Management Decision Making”. European Journal of Operations Research, 58, pp. 301–317. Scarf, P.S., (1997). “On The Application of Mathematical Models to Maintenance”. European Journal of Operations Research, 63, pp. 493–506. Sherif, Y.S., and Smith, M.L., (1976). “Optimal Maintenance Models for Systems Subject to Failure—A Review”. Naval Logistics Research Quarterly, 23, pp. 47–74.Thomas, L.C., (1986). “A Survey of Maintenance and Replacement Models For Maintainability and Reliability of Multi-Unit Systems”. Reliability Engineering, 16, pp. 297–309.Tsang, A.H.C., Jardine, A.K.S. and Kolodny, H. (1999), “Measuring Maintenance Performance: A Holistic Approach”, Journal of Quality in Maintenance Engineering, 19(7), pp. 691-715.Valdez-Flores, C., Feldman, R.M., (1989). “A Survey of Preventive Maintenance Models for Stochastically Deteriorating Single-Unit Systems”. Naval Logistics Research Quarterly, 36, 4.Wang, H. (2002). A Survey of Maintenance Policies of Deteriorating Systems. European Journal of Operational Research, 139, pp .469-489.Wang, H. and Pham, H. (1996). “Imperfect Maintenance”. European Journal of Operational Research, 94, pp. 425-438.Willmott, P. (1994), “TPM: The Western Way”, Butterworth-Heinemann, Oxford.
Toplam 1 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Bölüm Makaleler
Yazarlar

Emre Bilgin Sarı

Yayımlanma Tarihi 13 Nisan 2020
Yayımlandığı Sayı Yıl 2020 Cilt: 34 Sayı: 2

Kaynak Göster

APA Bilgin Sarı, E. (2020). Üretim İşletmelerinde Ekipman Bakımı Yönetimi: Toplam Bakım Maliyetleri Modeli Uygulaması. Atatürk Üniversitesi İktisadi Ve İdari Bilimler Dergisi, 34(2), 335-350. https://doi.org/10.16951/atauniiibd.488994

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