Effect of adhesive thickness and loading speed on bonding strength in single-lap adhesive joints with aluminum 5754-H111
Yıl 2024,
, 420 - 430, 15.07.2024
Ali Işıktaş
,
Fatih Balikoglu
,
Tayfur Kerem Demircioğlu
Öz
This study provides shear test results of single-lap adhesive joints with aluminum 5754-H111. To investigate the effect of adhesive thickness on joint strength in single-lap adhesive joints, three different thicknesses (0.2, 1, and 2 mm) were applied. Increasing the adhesive thickness from 0.2 mm to 1 mm and from 0.2 mm to 2 mm resulted in a reduction in shear load of roughly 36% and 44%, respectively. It has been observed that the joint strength decreases with increasing adhesive thickness in single-lap adhesive joints with aluminum 5754-H111. In addition, single-lap adhesive joints were tested at various loading rates (1, 10, and 100 mm/min), and the influence of loading speed on adhesive strength was studied. The shear load increased with the loading speed in the test results of single-lap adhesive joints.
Destekleyen Kurum
Research Fund of Balıkesir University
Kaynakça
- Nečasová, B., Liška, P. ve Šlanhof, J., Analysis of temperature effect on deformation behaviour and bond strength of adhesive joints with steel and composite substrates, Industrial Applications of Adhesives: 1st International Conference on Industrial Applications of Adhesives, 107-125, Springer, (2021).
- Shore, D., Wilson, J., Matthews, A. ve Yerokhin, A., Adhesive bond strength of PEO coated AA6060-T6, Surface Coatings Technology, 428, 127898, (2021).
- Tutunchi, A., Kamali, R. ve Kianvash, A., Adhesive strength of steel–epoxy composite joints bonded with structural acrylic adhesives filled with silica nanoparticles, Journal of Adhesion Science Technology, 29, 3, 195-206, (2015).
- Haghshenas, M., Abdel-Gwad, A., Omran, A. M., Gökçe, B., Sahraeinejad, S. ve Gerlich, A. P.., Friction stir weld assisted diffusion bonding of 5754 aluminum alloy to coated high strength steels. Materials & Design, 55, 442-449, (2014).
- Gassaa, R., Hemmouche, L., Badji, R., Gilson, L., Rabet, L. ve Mimouni, O., Effect of rotational speed and copper interlayer on the mechanical and fracture behaviour of friction stir spot welds of 5754 aluminium alloy, Metallurgical Research & Technology, 120(1), 118, (2023).
- Kessentini, I., Zouari, S., Bakir, A. ve Bargui, M., Comparative study of mechanical and tribological properties of alumina coatings formed on 5754 aluminium alloy under various conditions, Surface Engineering and Applied Electrochemistry, 54, 524-533, (2018).
- Patel, N., Manani, S. ve Pradhan, A. K., Effect of addition of cu on microstructure and some properties of 5754 aluminum alloy, Transactions of the Indian Institute of Metals, 76(7), 1929-1936, (2023).
- Mroczkowska, K. M., Antończak, A. J. ve Gąsiorek, J., The corrosion resistance of aluminum alloy modified by laser radiation, Coatings, 9(10), 672, (2019).
- Adarsh, S. J. ve Natarajan, A., Studies on process parameter optimization and surface modification for joint strength enhancement of laser welded Aluminium 5754-polyamide hybrid joints, Materials Today Communications, 37, 107198, (2023).
- Akhavan-Safar, A., Ayatollahi, M. R. ve da Silva, L., Strength prediction of adhesively bonded single lap joints with different bondline thicknesses: a critical longitudinal strain approach, International Journal of Solids and Structures, 109, 189-198, (2017).
- Kadioglu, F., Avil, E., Ercan, M. E. ve Aydogan, T., Effects of different overlap lengths and composite adherend thicknesses on the performance of adhesively-bonded joints under tensile and bending loadings, IOP Conference Series: Materials Science and Engineering, 369, 1, 012034, IOP Publishing, (2018).
- Hasheminia, S. M., Park, B. C., Chun, H. J., Park, J. C. ve Chang, H. S., Failure mechanism of bonded joints with similar and dissimilar material, Composites Part B: Engineering, 161, 702-709, (2019).
- Rudawska, A., Comparison of the adhesive joints’ strength of the similar and dissimilar systems of metal alloy/polymer composite, Applied Adhesion Science, 7, 1, 1-17, (2019).
- Butt, J., Mebrahtu, H. ve Shirvani, H., Microstructure and mechanical properties of dissimilar pure copper foil/1050 aluminium composites made with composite metal foil manufacturing, Journal of Materials Processing Technology, 238, 96-107, (2016).
- Banea, M. D., da Silva, L. ve Campilho, R. D., The effect of adhesive thickness on the mechanical behavior of a structural polyurethane adhesive, The Journal of Adhesion, 91, 5, 331-346, (2015).
- Han, X., Jin, Y., da Silva, L. F., Costa, M. ve Wu, C., On the effect of adhesive thickness on mode I fracture energy-an experimental and modelling study using a trapezoidal cohesive zone model, The Journal of Adhesion, (2019).
- Sekiguchi, Y. ve Sato, C., Experimental investigation of the effects of adhesive thickness on the fracture behavior of structural acrylic adhesive joints under various loading rates, International Journal of Adhesion Adhesives, 105, 102782, (2021).
- Fernández-Cañadas, L. M., Ivañez, I., Sanchez-Saez, S. ve Barbero, E., Effect of adhesive thickness and overlap on the behavior of composite single-lap joints, Mechanics of Advanced Materials Structures, 28, 11, 1111-1120, (2021).
- Seong, M. S., Kim, T. H., Nguyen, K. H., Kweon, J. H. ve Choi, J. H., A parametric study on the failure of bonded single-lap joints of carbon composite and aluminum, Composite structures, 86, 1-3, 135-145, (2008).
- Wang, S., Liang, W., Duan, L., Li, G. ve Cui, J., Effects of loading rates on mechanical property and failure behavior of single-lap adhesive joints with carbon fiber reinforced plastics and aluminum alloys, The International Journal of Advanced Manufacturing Technology, 106, 2569-2581, (2020).
- Chen, H., Wang, D., Na, J., Chen, X. ve Zhang, J., Effect of loading rate on the failure of bfrp-aluminum alloy single lap joints after hygrothermal aging, Journal of Adhesion Science and Technology, 37(18), 2626-2641, (2023).
- ASTM, D1002-10. Standard test method for apparent shear strength of single-lap joint adhesively bonded metal specimens by tension loading (Metal-to-metal). West Conshohocken, PA: ASTM International; 2019.
- Barbosa, N., Campilho, R., Silva, F. ve Moreira, R., Comparison of different adhesively-bonded joint types for mechanical structures, Applied Adhesion Science, 6, 1, 1-19, (2018).
- Şentürk, B., Çetin, K., Ürküt, S. N., Anaç, N. ve Koçar, O., Jig design and manufacturing for adhesive thickness control in adhesive joints, Journal of Materials and Manufacturing, 1(2), 17-23, (2022).
- Anaç, N., Koçar, O. ve Hazer, B., Katmanlı imalatla üretilen parçaların birleştirilmesinde yapıştırma bağlantı dayanımının incelenmesi, International Journal of 3D Printing Technologies and Digital Industry, 6(3), 449-458, (2022).
- Polat Ç. N., Anaç, N. ve Mert, F., Eklemeli imalat ile üretilen pla parçaların yapıştırılmasında yapıştırma parametrelerinin mekanik dayanımına etkisinin incelenmesi, Journal of Polytechnic, 26(3), (2023).
- Da Silva, L., Rodrigues, T., Figueiredo, M., De Moura, M. ve Chousal, J., Effect of adhesive type and thickness on the lap shear strength, The journal of adhesion, 82, 11, 1091-1115, (2006).
- Da Silva, L., Carbas, R., Critchlow, G. W., Figueiredo, M. ve Brown, K., Effect of material, geometry, surface treatment and environment on the shear strength of single lap joints, International Journal of Adhesion and Adhesives, 29, 6, 621-632, (2009).
Alüminyum 5754-H111 ile oluşturulan tek bindirmeli yapıştırma bağlantılarında yapıştırıcı kalınlığı ve yükleme hızının yapışma dayanımına etkisi
Yıl 2024,
, 420 - 430, 15.07.2024
Ali Işıktaş
,
Fatih Balikoglu
,
Tayfur Kerem Demircioğlu
Öz
Bu çalışma, alüminyum 5754-H111 ile oluşturulan tek bindirmeli yapıştırma bağlantılarının kayma testi sonuçlarını sunmaktadır. Tek bindirmeli yapıştırma bağlantılarında yapıştırıcı kalınlığının bağlantı mukavemeti üzerindeki etkisini araştırmak için üç farklı kalınlık (0.2, 1 ve 2 mm) uygulanmıştır. Yapıştırıcı kalınlığının 0.2 mm'den 1 mm'ye ve 0.2 mm'den 2 mm'ye arttırılması, kayma yükünde sırasıyla yaklaşık %36 ve %44'lük bir azalmaya neden olmuştur. Alüminyum 5754-H111 ile oluşturulan tek bindirmeli yapıştırma bağlantılarında yapıştırıcı kalınlığı arttıkça bağlantı mukavemetinin azaldığı görülmüştür. Ayrıca, tek bindirmeli yapıştırma bağlantıları çeşitli yükleme hızlarında (1, 10 ve 100 mm/dk) test edilmiş ve yükleme hızının yapışma dayanımına etkisi araştırılmıştır. Tek bindirmeli yapıştırma bağlantılarının test sonuçlarında, kayma kuvveti yükleme hızıyla birlikte artmıştır.
Destekleyen Kurum
Balıkesir Üniversitesi Bilimsel Araştırma Projeleri Koordinasyon Birimi
Kaynakça
- Nečasová, B., Liška, P. ve Šlanhof, J., Analysis of temperature effect on deformation behaviour and bond strength of adhesive joints with steel and composite substrates, Industrial Applications of Adhesives: 1st International Conference on Industrial Applications of Adhesives, 107-125, Springer, (2021).
- Shore, D., Wilson, J., Matthews, A. ve Yerokhin, A., Adhesive bond strength of PEO coated AA6060-T6, Surface Coatings Technology, 428, 127898, (2021).
- Tutunchi, A., Kamali, R. ve Kianvash, A., Adhesive strength of steel–epoxy composite joints bonded with structural acrylic adhesives filled with silica nanoparticles, Journal of Adhesion Science Technology, 29, 3, 195-206, (2015).
- Haghshenas, M., Abdel-Gwad, A., Omran, A. M., Gökçe, B., Sahraeinejad, S. ve Gerlich, A. P.., Friction stir weld assisted diffusion bonding of 5754 aluminum alloy to coated high strength steels. Materials & Design, 55, 442-449, (2014).
- Gassaa, R., Hemmouche, L., Badji, R., Gilson, L., Rabet, L. ve Mimouni, O., Effect of rotational speed and copper interlayer on the mechanical and fracture behaviour of friction stir spot welds of 5754 aluminium alloy, Metallurgical Research & Technology, 120(1), 118, (2023).
- Kessentini, I., Zouari, S., Bakir, A. ve Bargui, M., Comparative study of mechanical and tribological properties of alumina coatings formed on 5754 aluminium alloy under various conditions, Surface Engineering and Applied Electrochemistry, 54, 524-533, (2018).
- Patel, N., Manani, S. ve Pradhan, A. K., Effect of addition of cu on microstructure and some properties of 5754 aluminum alloy, Transactions of the Indian Institute of Metals, 76(7), 1929-1936, (2023).
- Mroczkowska, K. M., Antończak, A. J. ve Gąsiorek, J., The corrosion resistance of aluminum alloy modified by laser radiation, Coatings, 9(10), 672, (2019).
- Adarsh, S. J. ve Natarajan, A., Studies on process parameter optimization and surface modification for joint strength enhancement of laser welded Aluminium 5754-polyamide hybrid joints, Materials Today Communications, 37, 107198, (2023).
- Akhavan-Safar, A., Ayatollahi, M. R. ve da Silva, L., Strength prediction of adhesively bonded single lap joints with different bondline thicknesses: a critical longitudinal strain approach, International Journal of Solids and Structures, 109, 189-198, (2017).
- Kadioglu, F., Avil, E., Ercan, M. E. ve Aydogan, T., Effects of different overlap lengths and composite adherend thicknesses on the performance of adhesively-bonded joints under tensile and bending loadings, IOP Conference Series: Materials Science and Engineering, 369, 1, 012034, IOP Publishing, (2018).
- Hasheminia, S. M., Park, B. C., Chun, H. J., Park, J. C. ve Chang, H. S., Failure mechanism of bonded joints with similar and dissimilar material, Composites Part B: Engineering, 161, 702-709, (2019).
- Rudawska, A., Comparison of the adhesive joints’ strength of the similar and dissimilar systems of metal alloy/polymer composite, Applied Adhesion Science, 7, 1, 1-17, (2019).
- Butt, J., Mebrahtu, H. ve Shirvani, H., Microstructure and mechanical properties of dissimilar pure copper foil/1050 aluminium composites made with composite metal foil manufacturing, Journal of Materials Processing Technology, 238, 96-107, (2016).
- Banea, M. D., da Silva, L. ve Campilho, R. D., The effect of adhesive thickness on the mechanical behavior of a structural polyurethane adhesive, The Journal of Adhesion, 91, 5, 331-346, (2015).
- Han, X., Jin, Y., da Silva, L. F., Costa, M. ve Wu, C., On the effect of adhesive thickness on mode I fracture energy-an experimental and modelling study using a trapezoidal cohesive zone model, The Journal of Adhesion, (2019).
- Sekiguchi, Y. ve Sato, C., Experimental investigation of the effects of adhesive thickness on the fracture behavior of structural acrylic adhesive joints under various loading rates, International Journal of Adhesion Adhesives, 105, 102782, (2021).
- Fernández-Cañadas, L. M., Ivañez, I., Sanchez-Saez, S. ve Barbero, E., Effect of adhesive thickness and overlap on the behavior of composite single-lap joints, Mechanics of Advanced Materials Structures, 28, 11, 1111-1120, (2021).
- Seong, M. S., Kim, T. H., Nguyen, K. H., Kweon, J. H. ve Choi, J. H., A parametric study on the failure of bonded single-lap joints of carbon composite and aluminum, Composite structures, 86, 1-3, 135-145, (2008).
- Wang, S., Liang, W., Duan, L., Li, G. ve Cui, J., Effects of loading rates on mechanical property and failure behavior of single-lap adhesive joints with carbon fiber reinforced plastics and aluminum alloys, The International Journal of Advanced Manufacturing Technology, 106, 2569-2581, (2020).
- Chen, H., Wang, D., Na, J., Chen, X. ve Zhang, J., Effect of loading rate on the failure of bfrp-aluminum alloy single lap joints after hygrothermal aging, Journal of Adhesion Science and Technology, 37(18), 2626-2641, (2023).
- ASTM, D1002-10. Standard test method for apparent shear strength of single-lap joint adhesively bonded metal specimens by tension loading (Metal-to-metal). West Conshohocken, PA: ASTM International; 2019.
- Barbosa, N., Campilho, R., Silva, F. ve Moreira, R., Comparison of different adhesively-bonded joint types for mechanical structures, Applied Adhesion Science, 6, 1, 1-19, (2018).
- Şentürk, B., Çetin, K., Ürküt, S. N., Anaç, N. ve Koçar, O., Jig design and manufacturing for adhesive thickness control in adhesive joints, Journal of Materials and Manufacturing, 1(2), 17-23, (2022).
- Anaç, N., Koçar, O. ve Hazer, B., Katmanlı imalatla üretilen parçaların birleştirilmesinde yapıştırma bağlantı dayanımının incelenmesi, International Journal of 3D Printing Technologies and Digital Industry, 6(3), 449-458, (2022).
- Polat Ç. N., Anaç, N. ve Mert, F., Eklemeli imalat ile üretilen pla parçaların yapıştırılmasında yapıştırma parametrelerinin mekanik dayanımına etkisinin incelenmesi, Journal of Polytechnic, 26(3), (2023).
- Da Silva, L., Rodrigues, T., Figueiredo, M., De Moura, M. ve Chousal, J., Effect of adhesive type and thickness on the lap shear strength, The journal of adhesion, 82, 11, 1091-1115, (2006).
- Da Silva, L., Carbas, R., Critchlow, G. W., Figueiredo, M. ve Brown, K., Effect of material, geometry, surface treatment and environment on the shear strength of single lap joints, International Journal of Adhesion and Adhesives, 29, 6, 621-632, (2009).