Yeni tip eğrisel diş profilli dişlilerin 3 Boyutlu baskı metoduyla üretimi
Yıl 2018,
, 278 - 286, 25.02.2018
Mahir Uzun
,
Yılmaz Gür
,
Üsame Ali Usca
Öz
Eğrisel evolvent profilli dişliler, düz dişliler ve ok profilli dişlilere kıyasla daha elverişli çalışma koşullarına sahiptir. Bununla birlikte, bu dişliler geleneksel üretim yöntemleriyle üretilemezler. Eğrisel profilli dişlilerin kullanımı, imalatta karşılaşılan bu zorluklardan ötürü endüstride kullanımları yaygın değildir. Bu çalışmada mevcut dişlilerin mevcut üretim yöntemleri incelenmiştir. Mevcut üretim yöntemlerinde karşılaşılan zorlukları ortadan kaldıran CNC üretim yöntemine ek olarak, eğrisel evolvent profilli dişliler üretmek için 3D yazıcılar kullanılmış ve alternatif üretim yöntemi olarak sunulmuştur.
Kaynakça
- İleri, H., Machine elements, İstanbul Technical University Library, 721, 793-795, (1963).
- Bryan, N.V, Douglas, W., Laurentia, A., Gabriel, A., Non-standard cylindrical gears, International Conference on Gears, Germany, VDI report 1665, 1, 311-326, (2002).
- Laurantia, A., Gabriel, A., Alexandru, E., Iulian, G.B., Synthesis and Analysis of Plastic Curved Face width Spur Gears, The Annals of University of Galati Fascicle VIII, ISSN1221-4590, TRIBOLOGY, (2005).
- Laurantia, A., Gabriel, A., Douglas, W., Optimization of The Tooth Flank Geometry for Non-Standard Spur Gear, The Annals of University of Galati Fascicle VIII, ISSN1221-4590,TRIBOLOGY, (2006).
- Laurantia, A., Douglas, W., Gabriel, A., Influence of Non-Standard Geometry of Plastic Gear on Sliding Velocities, The Annals of University of Galati Fascicle VIII, ISSN1221-4590, TRIBOLOGY., (2004).
- Laurantia, A., Gabriel, A., Epureanu, A., Oancea, N., Walton, D., Numerical simulation and generation of curved face width gears. International Journal of Machine Tools and Manufacture, 42 (1), 1-6, ( 2002).
- Lai, TS., Design and machining of epicycloid planet gear of cycloid drives. The International Journal of Advanced Manufacturing Technology, 28 (7-8), 665-670, (2006).
- Ozel, C., İnan, A., Ozler, L., An investigation on manufacturing of the straight bevel gear using end mill by CNC milling machine. Journal of Manufacturing Science and Engineering, Transaction of the ASME., 127, 503-511, (2005).
- Talon, J.L.H., Ortega, J.C.C., Gomez, C.L., Sancho, E.R. and Olmos, E.F., Manufacture of a spur tooth gear in Ti-6Al-4V alloy by electrical discharge. Computer-Aided Design, 42, 221-230, (2010).
- Uzun, M., Ozel, C., İnan, A., Investigation of Manufacturing Possibilities of Non-standard Curve Linear Profiled Cylindrical Involute Gears With CNC Milling Machine, MATIT, 125-133, (2011).
- Uzun, M., The investigation on manufacturing time of a new type concave-convex gear by a CNC milling machine. The International Journal of Advanced Manufacturing Technology, 77(5-8), 1275-1280, (2015).
- Uzun, M., İnan, A., Manufacturing the new type concave-convex profile involute gears modeled by CAD-CAM in CNC milling machines. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 37(1), 255-261, (2015).
- Crump, S.S., U.S. Patent 5, 121, 329, Apparatus and method for creating three- dimensional objects, U.S.Class: 364/468, ASSIGNEES: Stratasys, Inc., Minneapolis, MN, (Date of Patent ), (1992).
- MakerBot® MakerWare™, 3D printing software, Retrieved from http://www.makerbot.com/support/makerware/documentation/slicer/ 23.02.2015), (2014).
- Gur, Y., Additive manufacturing of anatomical models from computed tomography scan data. MCB: Molecular & Cellular Biomechanics, 11(4), 249-258, (2014).
Manufacturing of new type curvilinear tooth profiled involute gears using 3D printing
Yıl 2018,
, 278 - 286, 25.02.2018
Mahir Uzun
,
Yılmaz Gür
,
Üsame Ali Usca
Öz
Curvilinear profiled involute gears have more favorable working conditions compared to spur gears and arrow profiled gears. However, these gears cannot be manufactured by conventional manufacturing methods. The use of curvilinear profiled gears was not widespread in the industry due to these difficulties encountered in the manufacturing. In this study, the existing manufacturing methods of current gears have been investigated. In addition to CNC manufacturing method, which eliminated the difficulties encountered in the present manufacturing methods, 3D printers were used to manufacture curvilinear involute gears and presented as an alternative manufacturing method.
Kaynakça
- İleri, H., Machine elements, İstanbul Technical University Library, 721, 793-795, (1963).
- Bryan, N.V, Douglas, W., Laurentia, A., Gabriel, A., Non-standard cylindrical gears, International Conference on Gears, Germany, VDI report 1665, 1, 311-326, (2002).
- Laurantia, A., Gabriel, A., Alexandru, E., Iulian, G.B., Synthesis and Analysis of Plastic Curved Face width Spur Gears, The Annals of University of Galati Fascicle VIII, ISSN1221-4590, TRIBOLOGY, (2005).
- Laurantia, A., Gabriel, A., Douglas, W., Optimization of The Tooth Flank Geometry for Non-Standard Spur Gear, The Annals of University of Galati Fascicle VIII, ISSN1221-4590,TRIBOLOGY, (2006).
- Laurantia, A., Douglas, W., Gabriel, A., Influence of Non-Standard Geometry of Plastic Gear on Sliding Velocities, The Annals of University of Galati Fascicle VIII, ISSN1221-4590, TRIBOLOGY., (2004).
- Laurantia, A., Gabriel, A., Epureanu, A., Oancea, N., Walton, D., Numerical simulation and generation of curved face width gears. International Journal of Machine Tools and Manufacture, 42 (1), 1-6, ( 2002).
- Lai, TS., Design and machining of epicycloid planet gear of cycloid drives. The International Journal of Advanced Manufacturing Technology, 28 (7-8), 665-670, (2006).
- Ozel, C., İnan, A., Ozler, L., An investigation on manufacturing of the straight bevel gear using end mill by CNC milling machine. Journal of Manufacturing Science and Engineering, Transaction of the ASME., 127, 503-511, (2005).
- Talon, J.L.H., Ortega, J.C.C., Gomez, C.L., Sancho, E.R. and Olmos, E.F., Manufacture of a spur tooth gear in Ti-6Al-4V alloy by electrical discharge. Computer-Aided Design, 42, 221-230, (2010).
- Uzun, M., Ozel, C., İnan, A., Investigation of Manufacturing Possibilities of Non-standard Curve Linear Profiled Cylindrical Involute Gears With CNC Milling Machine, MATIT, 125-133, (2011).
- Uzun, M., The investigation on manufacturing time of a new type concave-convex gear by a CNC milling machine. The International Journal of Advanced Manufacturing Technology, 77(5-8), 1275-1280, (2015).
- Uzun, M., İnan, A., Manufacturing the new type concave-convex profile involute gears modeled by CAD-CAM in CNC milling machines. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 37(1), 255-261, (2015).
- Crump, S.S., U.S. Patent 5, 121, 329, Apparatus and method for creating three- dimensional objects, U.S.Class: 364/468, ASSIGNEES: Stratasys, Inc., Minneapolis, MN, (Date of Patent ), (1992).
- MakerBot® MakerWare™, 3D printing software, Retrieved from http://www.makerbot.com/support/makerware/documentation/slicer/ 23.02.2015), (2014).
- Gur, Y., Additive manufacturing of anatomical models from computed tomography scan data. MCB: Molecular & Cellular Biomechanics, 11(4), 249-258, (2014).