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Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning
Öz
This study aims to classify vibration data obtained from old CNC milling (brownfield) machines used in industrial production processes with machine learning algorithms. The analysis of data obtained from such machines is of critical importance in order to increase the efficiency of old production machines and optimize production processes. In the study, vibration data collected from three different CNC machines under real production conditions for two years were used. The collected data were analyzed with various machine learning algorithms, especially overfitting prevention techniques, and the performances of these algorithms were compared. The results showed that the proposed machine learning methods can classify the information obtained from vibration data with high accuracy rates. The algorithms used provided an effective solution for early detection of tool wear, operational errors and other production problems caused by vibration, thus enabling more efficient management of production processes. The study presents an innovative method for modernizing old machines in particular within the framework of Industry 4.0, and provides important practical contributions in terms of improving industrial processes, optimizing maintenance processes and increasing overall efficiency.
Anahtar Kelimeler
Etik Beyan
Ethics committee approval was not required for this study because of there was no study on animals or humans.
Kaynakça
- Anonymous. 2020. Retrieved from bosch connected devices and solutions GmbH. URL: https://www.bosch-connectivity.com/%0Amedia/downloads/ciss/ciss_datasheet.pdf (accessed date: 23 September 2024).
- Hesser DF, Markert B. 2019. Tool wear monitoring of a retrofitted CNC milling machine using artificial neural networks. Manuf Lett, 19: 1-4.
- Huang G, Song S, Gupta JND, Wu C. 2014. Semi-supervised and unsupervised extreme learning machines. IEEE Trans Cybern, 44(12): 2405-2417.
- Huang GB, Chen L. 2007. Convex incremental extreme learning machine. Neurocomputing, 70(16-18): 3056-3062.
- Huang GB, Chen L, Siew, CK, 2006. Universal approximation using incremental constructive feedforward networks with random hidden nodes. IEEE Trans Neural Networks, 17(4): 879-892.
- Hui Y, Mei X, Jiang G, Tao T, Pei C, Ma Z, 2019. Milling tool wear state recognition by vibration signal using a stacked generalization ensemble model. Shock Vib, 1: 7386523.
- Lins RG, Guerreiro B, Schmitt R, Sun J, Corazzim M, Silva F. R, 2017. A novel methodology for retrofitting CNC machines based on the context of industry 4.0. 2017 IEEE Int Syst Eng Symp (ISSE), 1-6.
- Lu Z, Wang M, Dai W. 2019. Machined surface quality monitoring using a wireless sensory tool holder in the machining process. Sensors, 19(8): 1847.
Ayrıntılar
Birincil Dil
İngilizce
Konular
Dinamikler, Titreşim ve Titreşim Kontrolü, Makine Mühendisliğinde Optimizasyon Teknikleri
Bölüm
Araştırma Makalesi
Yayımlanma Tarihi
15 Mart 2025
Gönderilme Tarihi
12 Kasım 2024
Kabul Tarihi
20 Ocak 2025
Yayımlandığı Sayı
Yıl 2025 Cilt: 8 Sayı: 2
APA
Çekik, R., & Turan, A. (2025). Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning. Black Sea Journal of Engineering and Science, 8(2), 371-380. https://doi.org/10.34248/bsengineering.1583610
AMA
1.Çekik R, Turan A. Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning. BSJ Eng. Sci. 2025;8(2):371-380. doi:10.34248/bsengineering.1583610
Chicago
Çekik, Rasim, ve Abdullah Turan. 2025. “Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning”. Black Sea Journal of Engineering and Science 8 (2): 371-80. https://doi.org/10.34248/bsengineering.1583610.
EndNote
Çekik R, Turan A (01 Mart 2025) Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning. Black Sea Journal of Engineering and Science 8 2 371–380.
IEEE
[1]R. Çekik ve A. Turan, “Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning”, BSJ Eng. Sci., c. 8, sy 2, ss. 371–380, Mar. 2025, doi: 10.34248/bsengineering.1583610.
ISNAD
Çekik, Rasim - Turan, Abdullah. “Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning”. Black Sea Journal of Engineering and Science 8/2 (01 Mart 2025): 371-380. https://doi.org/10.34248/bsengineering.1583610.
JAMA
1.Çekik R, Turan A. Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning. BSJ Eng. Sci. 2025;8:371–380.
MLA
Çekik, Rasim, ve Abdullah Turan. “Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning”. Black Sea Journal of Engineering and Science, c. 8, sy 2, Mart 2025, ss. 371-80, doi:10.34248/bsengineering.1583610.
Vancouver
1.Rasim Çekik, Abdullah Turan. Classification of Vibration Data from Brownfield Milling Machines Using Machine Learning. BSJ Eng. Sci. 01 Mart 2025;8(2):371-80. doi:10.34248/bsengineering.1583610