Araştırma Makalesi
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AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control

Yıl 2026, Cilt: 9 Sayı: 1, 114 - 123, 15.01.2026
https://doi.org/10.34248/bsengineering.1766754
https://izlik.org/JA63FG62BA

Öz

This study integrates Machine Learning (ML) and Deep Learning (DL) approaches into an integrated methodology to model and optimize the microwave drying of raw corn, which is a multi-variable and non-linear process. The electromagnetic behaviour of the process was first simulated using CST Studio Suite software; it was found that a multi-microwave source provides more homogeneous and effective heating compared to a single source. In the experimental phase, classical ML models such as Logistic Regression and SVR, and DL models such as ANN, 1D CNN, and LSTM/GRU were trained using data collected under various input powers (200-500 W) and geometric configurations. The results demonstrated that the CNN-RNN model achieved the highest predictive accuracy for moisture content dynamics. Through systematic AI-driven analysis of experimental data, the optimal drying configuration was identified as 500 W microwave power, 8.1 cm waveguide distance, and 26 cm vertical placement. Under these conditions, 100 grams of raw corn was dehydrated to 40 grams in 5 minutes with minimal quality degradation. The ANN model demonstrated impressive performance metrics in this process, including 0.978 R², 0.041 RMSE, and 0.033 MAE. These results demonstrate the potential of physical simulation and artificial intelligence integration to create a powerful decision support system for improving the efficiency and control of complex industrial processes such as microwave drying.

Etik Beyan

Ethics committee approval was not required for this study because of there was no study on animals or humans.

Destekleyen Kurum

TUBITAK

Proje Numarası

124E825

Teşekkür

This work has been supported by project 124E825 of TUBITAK (Scientific and Technological Research Council of Türkiye).

Kaynakça

  • Ak, M. U., Bilgin, G., Kaya, D., Kaya, A., & Bilgin, S. (2024). Vibration-based measurement system for breast tissue. Mühendislik Bilimleri ve Tasarım Dergisi, 12(2), 319–327. https://doi.org/10.21923/jesd.1412260
  • Akdag, İ. (2021). Estimation of scattering parameters of U-slotted rectangular RFID patch antenna with machine learning models. Journal of Artificial Intelligence and Data Science, 1(1), 63–70.
  • An, K., Zhao, H., Wang, Z., Wang, J., & Fan, X. (2016). Comparison of different drying methods on Chinese ginger (Zingiber officinale Roscoe): Effect on volatiles, chemical profile, antioxidant properties, and microstructure. Food Chemistry, 197, 1292-1300. https://doi.org/10.1016/j.foodchem.2015.11.033
  • Atuonwu, J. C., & Tassou, S. A. (2018). Quality assurance in microwave food processing and the enabling potentials of solid-state power generators: A review. Journal of Food Engineering, 234, 1–15. https://doi.org/10.1016/j.jfoodeng.2018.04.009
  • Chandrasekaran, S., Ramanathan, S., & Basak, T. (2013). Microwave food processing—A review. Food Research International, 52(1), 243–261. https://doi.org/10.1016/j.foodres.2013.02.033
  • Datta, A. K., & Anantheswaran, R. C. (Eds.). (2001). Handbook of microwave technology for food applications. CRC Press.
  • Giri, S. K., & Prasad, S. (2007). Drying kinetics and rehydration characteristics of microwave-vacuum and convective hot-air dried mushrooms. Journal of Food Engineering, 78(2), 512–521. https://doi.org/10.1016/j.jfoodeng.2005.10.021
  • Güven, G., & Akdag, İ. (2022). High-gain circularly-polarized square patch UHF RFID reader antenna design for smart factory applications. Avrupa Bilim ve Teknoloji Dergisi, 34, 689–692. https://doi.org/10.31590/ejosat.1084172
  • Han, Q. H., Yin, L. J., Li, S. J., Yang, B. N., & Ma, J. W. (2010). Optimization of process parameters for microwave vacuum drying of apple slices using response surface method. Drying Technology, 28(4), 523-532. https://doi.org/10.1080/07373931003618790
  • Horuz, E., & Maskan, M. (2015). Hot air and microwave drying of pomegranate (Punica granatum L.) arils. Journal of Food Science and Technology, 52(1), 285-293. https://doi.org/10.1007/s13197-013-1032-9
  • Karaaslan, S., Ekinci, K., & Akbolat, D. (2017). Drying characteristics of sultana grape fruit in microwave dryer. Infrastruktura i Ekologia Terenów Wiejskich, (IV/1), 1317-1327. http://dx.medra.org/10.14597/infraeco.2017.4.1.101
  • Kripanand, S., & Guruguntla, S. (2015). Effect of various drying methods on quality and flavor characteristics of mint leaves (Mentha spicata L.). Journal of food and pharmaceutical sciences, 3(2).
  • Liu, S., Fukuoka, M., & Sakai, N. (2013). A finite element model for simulating temperature distributions in rotating food during microwave heating. Journal of Food Engineering, 115(1), 49–62. https://doi.org/10.1016/j.jfoodeng.2012.09.019
  • Maskan, M. (2001). Drying, shrinkage and rehydration characteristics of kiwifruits during hot air and microwave drying. Journal of Food Engineering, 48(2), 177-182. https://doi.org/10.1016/S0260-8774(00)00155-2
  • Norrie, D. H., & De Vries, G. (2014). The finite element method: Fundamentals and applications. Academic Press.
  • Oral, O., Bilgin, S., & Ak, M. U. (2022). Evaluation of vibration signals measured by 3-axis MEMS accelerometer on human face using wavelet transform and classifications. Tehnički Vjesnik, 29(2), 355–362. https://doi.org/10.17559/TV-20210820150837
  • Rattanadecho, P., & Makul, N. (2016). Microwave-assisted drying: a review of the state-of-the-art. Drying Technology, 34(1), 1–38. https://doi.org/10.1080/07373937.2014.957764
  • Ruan, J., Xue, G., Liu, Y., Ye, B., Li, M., & Xu, Q. (2025). Optimization of the vacuum microwave drying of tilapia fillets using response surface analysis. Foods, 14(5), 873. https://doi.org/10.3390/foods14050873
  • Ozkan, I. A., Akbudak, B. K., & Akbudak, N. (2007). Microwave drying characteristics of spinach. Journal of Food Engineering, 78(2), 577–583. https://doi.org/10.1016/j.jfoodeng.2005.10.026
  • Pozar, D. M. (2012). Microwave engineering (4th ed.). John Wiley & Sons.
  • Tang, J., Hong, Y. K., Inanoglu, S., & Liu, F. (2018). Microwave pasteurization for ready-to-eat meals. Current Opinion in Food Science, 23, 133–141. https://doi.org/10.1016/j.cofs.2018.10.004
  • Vadivambal, R., & Jayas, D. S. (2007). Changes in quality of microwave-treated agricultural products—A review. Biosystems Engineering, 98(1), 1–16. https://doi.org/10.1016/j.biosystemseng.2007.06.006
  • Wiset, L., Poomsa-ad, N., & Onsaard, W. (2021). Drying characteristics and quality evaluation in microwave-assisted hot air drying of cherry tomato. Engineering and Applied Science Research, 48(6), 724-731.
  • Xiong, Y., Ren, J., Qiu, D., Omran, M., Wei, S., Li, Y., Zhang, D., Wang, K., Ahmed, A., & Yu, Y. (2024). Effect of cavity’s geometry and pellet shape on the electric field distribution and penetration depth of microwave in processing electric arc furnace dust. Powder Technology, 434, 119289. https://doi.org/10.1016/j.powtec.2023.119289
  • Zhang, M., Tang, J., Mujumdar, A. S., & Wang, S. (2006). Trends in microwave-related drying of fruits and vegetables. Trends in Food Science & Technology, 17(10), 524–534. https://doi.org/10.1016/j.tifs.2006.04.011
  • Zhu, H., He, J., Hong, T., Yang, Q., Wu, Y., Yang, Y., & Huang, K. (2018). A rotary radiation structure for microwave heating uniformity improvement. Applied Thermal Engineering, 141, 648-658. https://doi.org/10.1016/j.applthermaleng.2018.05.122

AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control

Yıl 2026, Cilt: 9 Sayı: 1, 114 - 123, 15.01.2026
https://doi.org/10.34248/bsengineering.1766754
https://izlik.org/JA63FG62BA

Öz

This study integrates Machine Learning (ML) and Deep Learning (DL) approaches into an integrated methodology to model and optimize the microwave drying of raw corn, which is a multi-variable and non-linear process. The electromagnetic behaviour of the process was first simulated using CST Studio Suite software; it was found that a multi-microwave source provides more homogeneous and effective heating compared to a single source. In the experimental phase, classical ML models such as Logistic Regression and SVR, and DL models such as ANN, 1D CNN, and LSTM/GRU were trained using data collected under various input powers (200-500 W) and geometric configurations. The results demonstrated that the CNN-RNN model achieved the highest predictive accuracy for moisture content dynamics. Through systematic AI-driven analysis of experimental data, the optimal drying configuration was identified as 500 W microwave power, 8.1 cm waveguide distance, and 26 cm vertical placement. Under these conditions, 100 grams of raw corn was dehydrated to 40 grams in 5 minutes with minimal quality degradation. The ANN model demonstrated impressive performance metrics in this process, including 0.978 R², 0.041 RMSE, and 0.033 MAE. These results demonstrate the potential of physical simulation and artificial intelligence integration to create a powerful decision support system for improving the efficiency and control of complex industrial processes such as microwave drying.

Etik Beyan

Ethics committee approval was not required for this study because of there was no study on animals or humans.

Destekleyen Kurum

TUBITAK

Proje Numarası

124E825

Teşekkür

This work has been supported by project 124E825 of TUBITAK (Scientific and Technological Research Council of Türkiye).

Kaynakça

  • Ak, M. U., Bilgin, G., Kaya, D., Kaya, A., & Bilgin, S. (2024). Vibration-based measurement system for breast tissue. Mühendislik Bilimleri ve Tasarım Dergisi, 12(2), 319–327. https://doi.org/10.21923/jesd.1412260
  • Akdag, İ. (2021). Estimation of scattering parameters of U-slotted rectangular RFID patch antenna with machine learning models. Journal of Artificial Intelligence and Data Science, 1(1), 63–70.
  • An, K., Zhao, H., Wang, Z., Wang, J., & Fan, X. (2016). Comparison of different drying methods on Chinese ginger (Zingiber officinale Roscoe): Effect on volatiles, chemical profile, antioxidant properties, and microstructure. Food Chemistry, 197, 1292-1300. https://doi.org/10.1016/j.foodchem.2015.11.033
  • Atuonwu, J. C., & Tassou, S. A. (2018). Quality assurance in microwave food processing and the enabling potentials of solid-state power generators: A review. Journal of Food Engineering, 234, 1–15. https://doi.org/10.1016/j.jfoodeng.2018.04.009
  • Chandrasekaran, S., Ramanathan, S., & Basak, T. (2013). Microwave food processing—A review. Food Research International, 52(1), 243–261. https://doi.org/10.1016/j.foodres.2013.02.033
  • Datta, A. K., & Anantheswaran, R. C. (Eds.). (2001). Handbook of microwave technology for food applications. CRC Press.
  • Giri, S. K., & Prasad, S. (2007). Drying kinetics and rehydration characteristics of microwave-vacuum and convective hot-air dried mushrooms. Journal of Food Engineering, 78(2), 512–521. https://doi.org/10.1016/j.jfoodeng.2005.10.021
  • Güven, G., & Akdag, İ. (2022). High-gain circularly-polarized square patch UHF RFID reader antenna design for smart factory applications. Avrupa Bilim ve Teknoloji Dergisi, 34, 689–692. https://doi.org/10.31590/ejosat.1084172
  • Han, Q. H., Yin, L. J., Li, S. J., Yang, B. N., & Ma, J. W. (2010). Optimization of process parameters for microwave vacuum drying of apple slices using response surface method. Drying Technology, 28(4), 523-532. https://doi.org/10.1080/07373931003618790
  • Horuz, E., & Maskan, M. (2015). Hot air and microwave drying of pomegranate (Punica granatum L.) arils. Journal of Food Science and Technology, 52(1), 285-293. https://doi.org/10.1007/s13197-013-1032-9
  • Karaaslan, S., Ekinci, K., & Akbolat, D. (2017). Drying characteristics of sultana grape fruit in microwave dryer. Infrastruktura i Ekologia Terenów Wiejskich, (IV/1), 1317-1327. http://dx.medra.org/10.14597/infraeco.2017.4.1.101
  • Kripanand, S., & Guruguntla, S. (2015). Effect of various drying methods on quality and flavor characteristics of mint leaves (Mentha spicata L.). Journal of food and pharmaceutical sciences, 3(2).
  • Liu, S., Fukuoka, M., & Sakai, N. (2013). A finite element model for simulating temperature distributions in rotating food during microwave heating. Journal of Food Engineering, 115(1), 49–62. https://doi.org/10.1016/j.jfoodeng.2012.09.019
  • Maskan, M. (2001). Drying, shrinkage and rehydration characteristics of kiwifruits during hot air and microwave drying. Journal of Food Engineering, 48(2), 177-182. https://doi.org/10.1016/S0260-8774(00)00155-2
  • Norrie, D. H., & De Vries, G. (2014). The finite element method: Fundamentals and applications. Academic Press.
  • Oral, O., Bilgin, S., & Ak, M. U. (2022). Evaluation of vibration signals measured by 3-axis MEMS accelerometer on human face using wavelet transform and classifications. Tehnički Vjesnik, 29(2), 355–362. https://doi.org/10.17559/TV-20210820150837
  • Rattanadecho, P., & Makul, N. (2016). Microwave-assisted drying: a review of the state-of-the-art. Drying Technology, 34(1), 1–38. https://doi.org/10.1080/07373937.2014.957764
  • Ruan, J., Xue, G., Liu, Y., Ye, B., Li, M., & Xu, Q. (2025). Optimization of the vacuum microwave drying of tilapia fillets using response surface analysis. Foods, 14(5), 873. https://doi.org/10.3390/foods14050873
  • Ozkan, I. A., Akbudak, B. K., & Akbudak, N. (2007). Microwave drying characteristics of spinach. Journal of Food Engineering, 78(2), 577–583. https://doi.org/10.1016/j.jfoodeng.2005.10.026
  • Pozar, D. M. (2012). Microwave engineering (4th ed.). John Wiley & Sons.
  • Tang, J., Hong, Y. K., Inanoglu, S., & Liu, F. (2018). Microwave pasteurization for ready-to-eat meals. Current Opinion in Food Science, 23, 133–141. https://doi.org/10.1016/j.cofs.2018.10.004
  • Vadivambal, R., & Jayas, D. S. (2007). Changes in quality of microwave-treated agricultural products—A review. Biosystems Engineering, 98(1), 1–16. https://doi.org/10.1016/j.biosystemseng.2007.06.006
  • Wiset, L., Poomsa-ad, N., & Onsaard, W. (2021). Drying characteristics and quality evaluation in microwave-assisted hot air drying of cherry tomato. Engineering and Applied Science Research, 48(6), 724-731.
  • Xiong, Y., Ren, J., Qiu, D., Omran, M., Wei, S., Li, Y., Zhang, D., Wang, K., Ahmed, A., & Yu, Y. (2024). Effect of cavity’s geometry and pellet shape on the electric field distribution and penetration depth of microwave in processing electric arc furnace dust. Powder Technology, 434, 119289. https://doi.org/10.1016/j.powtec.2023.119289
  • Zhang, M., Tang, J., Mujumdar, A. S., & Wang, S. (2006). Trends in microwave-related drying of fruits and vegetables. Trends in Food Science & Technology, 17(10), 524–534. https://doi.org/10.1016/j.tifs.2006.04.011
  • Zhu, H., He, J., Hong, T., Yang, Q., Wu, Y., Yang, Y., & Huang, K. (2018). A rotary radiation structure for microwave heating uniformity improvement. Applied Thermal Engineering, 141, 648-658. https://doi.org/10.1016/j.applthermaleng.2018.05.122
Toplam 26 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik Elektromanyetiği
Bölüm Araştırma Makalesi
Yazarlar

Caner Murat 0000-0001-9251-9149

Proje Numarası 124E825
Gönderilme Tarihi 16 Ağustos 2025
Kabul Tarihi 17 Kasım 2025
Erken Görünüm Tarihi 3 Aralık 2025
Yayımlanma Tarihi 15 Ocak 2026
DOI https://doi.org/10.34248/bsengineering.1766754
IZ https://izlik.org/JA63FG62BA
Yayımlandığı Sayı Yıl 2026 Cilt: 9 Sayı: 1

Kaynak Göster

APA Murat, C. (2026). AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control. Black Sea Journal of Engineering and Science, 9(1), 114-123. https://doi.org/10.34248/bsengineering.1766754
AMA 1.Murat C. AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control. BSJ Eng. Sci. 2026;9(1):114-123. doi:10.34248/bsengineering.1766754
Chicago Murat, Caner. 2026. “AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control”. Black Sea Journal of Engineering and Science 9 (1): 114-23. https://doi.org/10.34248/bsengineering.1766754.
EndNote Murat C (01 Ocak 2026) AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control. Black Sea Journal of Engineering and Science 9 1 114–123.
IEEE [1]C. Murat, “AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control”, BSJ Eng. Sci., c. 9, sy 1, ss. 114–123, Oca. 2026, doi: 10.34248/bsengineering.1766754.
ISNAD Murat, Caner. “AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control”. Black Sea Journal of Engineering and Science 9/1 (01 Ocak 2026): 114-123. https://doi.org/10.34248/bsengineering.1766754.
JAMA 1.Murat C. AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control. BSJ Eng. Sci. 2026;9:114–123.
MLA Murat, Caner. “AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control”. Black Sea Journal of Engineering and Science, c. 9, sy 1, Ocak 2026, ss. 114-23, doi:10.34248/bsengineering.1766754.
Vancouver 1.Caner Murat. AI-Driven Optimization of a 2.45 Ghz Microwave Drying System for Raw Corn: Enhancing Efficiency and Uniformity via Hybrid CNN-RNN Control. BSJ Eng. Sci. 01 Ocak 2026;9(1):114-23. doi:10.34248/bsengineering.1766754

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