Araştırma Makalesi
BibTex RIS Kaynak Göster
Yıl 2020, Cilt: 16 Sayı: 4, 419 - 427, 30.12.2020

Öz

Kaynakça

  • 1. Yazan, HA, Akar, AU, Özmerih, L. In: Bakır ve bakır ürünleri kullanım alanları. MTA Enstitüsü Yayınları, Ankara, pp 43-47.
  • 2. Xiong, X, Sheng, HC, Chen, J, Yao, PP. 2007. Effects of sintering pressure and temperature on microstructure andtribological characteristic of Cu-based aircraft brake material. Trans. Nonferrous Met. Soc. of China; 17: 669-675.
  • 3. Ulutaş, A, Turhan, H, Çinici, H. 2016. Toz metalurjisi yöntemi ile üretilen ferrobor takviyeli bakır kompozitinin mekanik özelliklerinin belirlenmesi. BAUN Fen Bil. Enst. Dergisi; 18(1): 10-20.
  • 4. Tylecote, RF. In: Kupfer in natur, technik, kunst und wirtschaft. Norddeutsche Affinerie Private Sendung, Hamburg, 1966, pp 28.
  • 5. Tjong, SC, Lau, KC. 2000. Tribological behaviour of SiC particle-reinforced copper matrix composites. Materials Letters; 43: 274-280.
  • 6. Schmidt, RF, Schmidt, DG. In: Selection and Application of Copper Alloy Castings, ASM Handbook II. 1993, pp 346-355.
  • 7. Ünlü, BS, Köksal, NS, Atik E. 2003. Bakır esaslı bronz ve pirinç yatakların tribolojik özelliklerinin karşılaştırılması. DEÜ Mühendislik Fakültesi Fen ve Mühendislik Dergisi; 5(2): 103-108.
  • 8. Kurt, M, Kaynak, Y, Bakır, B, Köklü, U, Atakök, G, Kutlu, L. In: Experimental investigation and Taguchi optimization for the effect of cutting parameters on the drilling of Al 2024-t4 alloy with diamond like carbon (DLC) coated drills, 5. Uluslararası İleri Teknolojiler Sempozyumu (IATS’09), Karabük, 2009.
  • 9. Lin, SC, Ting, CJ. 1995. Tool wear monitoring in drilling using force signals. Wear; 180(1-2): 53-60.
  • 10. Yang, LP, Huang, LX, Wang, CY, Zheng, LJ, Ma, P, Song, YX. 2011. Drilling force and chip morphology in drilling of PCB supported hole. Advanced Materials Research; 188:429-434.
  • 11. Vergara, J, Damm, S, Villanueva, J, Godoy, JM, Tikal, F. 2001. Bush making by thermal flow drilling in copper and brass. The International Journal for Manufacturing Science & Production; 4(2): 103-111.
  • 12. Tang, HQ, Wen, J, Wang, CY, Wu, LS, Song, YX. 2011. Simulation of drilling on the copper of PCB with Ultra-high-speed. Advanced Materials Research; 188: 739-742.
  • 13. Moriwaki, T, Akira, H, Okuda, K. 1990. Effect of cutting heat on machining accuracy in ultra-precision diamond turning. CIRP Annals; 39(1): 81-84.
  • 14. Zhang, H, Zhang, X. 1994. Factors affecting surface quality in diamond turning of oxygen-free high-conductance copper. Applied Optics; 33(10): 2039-2042.
  • 15. Breton, SB, Gravier, J, Vignal, V. 2011. Impact of superfinish Tturning on surface integrity of pure copper. Procedia Engineering; 19: 28-33.
  • 16. Mahajan, KA, Sasalah, M, Gawande, SH. 2010. Experimental investigations of surface roughness on OFHC copper by diamond turning machine. International Journal of Engineering Science and Technology; 2(10): 5215-5220.
  • 17. Tanaka, H, Shimada, S, Higuchi, M, Yamaguchi, T, Kaneeda, T, Obata, K. 2005. Mechanism of cutting edge chipping and its suppression in diamond turning of copper. CIRP Annals; 54(1): 51-54.
  • 18. Shimada, S, Inamura, T, Higuchi, M, Tanaka, H, Ikawa, N. 2000. Suppression of tool wear in diamond turning of copper under reduced oxygen atmosphere. CIRP Annals; 49(1): 21-24.
  • 19. Rahman, M, Kumar, AS, Prakash, JRS. 2001. Micro milling of pure copper. Journal of Materials Processing Technology; 116(1): 39-43.
  • 20. Matweb. (accessed at;15.05.2020) http://www.matweb.com/search/DataSheet.aspx?MatGUID=9aebe83845c04c1db5126fada6f76f7e/
  • 21. Gökçe, H, Yavuz, M, Çiftçi, İ. 2020. An investigation into the performance of hss drills when drilling commercially pure molybdenum. Sigma J Eng & Nat Sci; 38(1): 61-70.
  • 22. Başar, G, Kahraman, F. Delik işleme prosesinde kesme parametrelerinin Taguchi metodu ve regresyon analizi kullanılarak modellenmesi ve optimizasyonu. In: 2nd International Mediterranean Science and Engineering Congress (IMSEC 2017), 2017, pp 688-695.
  • 23. Karaca, F. 2016. Cam elyaf takviyeli plastik kompozitlerde delme parametrelerinin deformasyon faktörüne etkisinin araştırılması. Science and Eng. J of Fırat Univ; 28(2): 23-27.
  • 24. Bayraktar, Ş, Turgut, Y. Elyaf takviyeli polimer kompozit malzemelerin delinmesi üzerine bir araştırma, In: 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara, 2012.
  • 25. Meral, G, Dilipak, H, Sarıkaya, M. 2011. AISI 1050 malzemenin delinmesinde ilerleme kuvvetleri ve yüzey pürüzlülüğünün regresyon analiziyle modellenmesi. TÜBAV Bilim Dergisi; 4(1): 31-41.
  • 26. Kimmelmann, M, Duntschew, J, Schluchter, I, Möhring, HC. 2019. Analysis of burr formation mechanisms when drilling CFRP-aluminium stacks using acoustic emission. Procedia Manufacturing; 40: 64-69.
  • 27. Dheeraj, N, Sanjay, S, Bhargav, KK, Jagadesh, T. Investigation into solid lubricant filled textured tools on hole geometry and surface integrity during drilling of aluminium alloy, In: Materials Today: Proceedings, 10th International Conference of Materials Processing and Characterization, 2020.
  • 28. Korkmaz, ME, Çakıroğlu, R, Yaşar, N, Özmen, R, Günay, M. 2019. Al2014 Alüminyum alaşımının delinmesinde itme kuvvetinin sonlu elemanlar yöntemi ile analizi. El-Cezerî Journal of Science and Engineering; 6(1): 193-199.
  • 29. Çiftçi, İ, Gökçe, H. 2019. Ti6Al4V Titanyum alaşımının delinmesinde delme yönteminin aşınmaya etkisinin incelenmesi. Journal of Polytechnic; 22(3): 627-631.
  • 30. Şahin, İ. 2013. Alüminyum matrisli kompozit malzemelerin matkap ile delinmesi konusunda yapılan çalışmaların incelenmesi. Mühendis ve Makina; 55(649): 9-16.
  • 31. Elitaş, M, Çiftçi, İ. 2017. Sertleştirilmiş AISI 52100 malzemenin aşındırıcı diskle kesilmesinin araştırılması. TÜBAV Bilim Dergisi; 10(2): 1-10.
  • 32. Yavuz, M, Gökçe, H, Çiftçi, İ, Gökçe, H, Yavaş, Ç, Şeker, U. 2020. Investigation of the effects of drill geometry on drilling performance and hole quality. The International Journal of Advanced Manufacturing Technology; 106(9): 4623-4633.

Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material

Yıl 2020, Cilt: 16 Sayı: 4, 419 - 427, 30.12.2020

Öz

Copper is one of the materials that are sought and requested in many sectors due to its high electrical and thermal conductivity values. Its high ductility makes it difficult to drill commercial purity copper and has a negative effect on hole quality. In this study, commercial purity copper material was subjected to drilling tests with HSS drills without using coolant. Surface roughness, deviation from diameter and deviation from cylindrical values were measured in varying drilling conditions and also modeled by regression analysis. Quantitative effects of the results were determined by analysis of variance. Also, wears occurring in the drill bits, burr formations at the entrance and exiting of the hole were examined. As a result of the regression analysis, it was observed that the feed rate on the surface roughness value, the coating status for the deviation from cylindrical and diameter had a significant effect on the results (P<0.05). It was observed that burrs formation in the hole entrances was insignificantly small, but the burrs formation increased at high feed rate values at the end of the holes, and decreased at high cutting speeds. It has been determined that the workpiece material tends to stick to the drill bits at increasing values of the feed rate and removal of the chips becomes difficult.

Kaynakça

  • 1. Yazan, HA, Akar, AU, Özmerih, L. In: Bakır ve bakır ürünleri kullanım alanları. MTA Enstitüsü Yayınları, Ankara, pp 43-47.
  • 2. Xiong, X, Sheng, HC, Chen, J, Yao, PP. 2007. Effects of sintering pressure and temperature on microstructure andtribological characteristic of Cu-based aircraft brake material. Trans. Nonferrous Met. Soc. of China; 17: 669-675.
  • 3. Ulutaş, A, Turhan, H, Çinici, H. 2016. Toz metalurjisi yöntemi ile üretilen ferrobor takviyeli bakır kompozitinin mekanik özelliklerinin belirlenmesi. BAUN Fen Bil. Enst. Dergisi; 18(1): 10-20.
  • 4. Tylecote, RF. In: Kupfer in natur, technik, kunst und wirtschaft. Norddeutsche Affinerie Private Sendung, Hamburg, 1966, pp 28.
  • 5. Tjong, SC, Lau, KC. 2000. Tribological behaviour of SiC particle-reinforced copper matrix composites. Materials Letters; 43: 274-280.
  • 6. Schmidt, RF, Schmidt, DG. In: Selection and Application of Copper Alloy Castings, ASM Handbook II. 1993, pp 346-355.
  • 7. Ünlü, BS, Köksal, NS, Atik E. 2003. Bakır esaslı bronz ve pirinç yatakların tribolojik özelliklerinin karşılaştırılması. DEÜ Mühendislik Fakültesi Fen ve Mühendislik Dergisi; 5(2): 103-108.
  • 8. Kurt, M, Kaynak, Y, Bakır, B, Köklü, U, Atakök, G, Kutlu, L. In: Experimental investigation and Taguchi optimization for the effect of cutting parameters on the drilling of Al 2024-t4 alloy with diamond like carbon (DLC) coated drills, 5. Uluslararası İleri Teknolojiler Sempozyumu (IATS’09), Karabük, 2009.
  • 9. Lin, SC, Ting, CJ. 1995. Tool wear monitoring in drilling using force signals. Wear; 180(1-2): 53-60.
  • 10. Yang, LP, Huang, LX, Wang, CY, Zheng, LJ, Ma, P, Song, YX. 2011. Drilling force and chip morphology in drilling of PCB supported hole. Advanced Materials Research; 188:429-434.
  • 11. Vergara, J, Damm, S, Villanueva, J, Godoy, JM, Tikal, F. 2001. Bush making by thermal flow drilling in copper and brass. The International Journal for Manufacturing Science & Production; 4(2): 103-111.
  • 12. Tang, HQ, Wen, J, Wang, CY, Wu, LS, Song, YX. 2011. Simulation of drilling on the copper of PCB with Ultra-high-speed. Advanced Materials Research; 188: 739-742.
  • 13. Moriwaki, T, Akira, H, Okuda, K. 1990. Effect of cutting heat on machining accuracy in ultra-precision diamond turning. CIRP Annals; 39(1): 81-84.
  • 14. Zhang, H, Zhang, X. 1994. Factors affecting surface quality in diamond turning of oxygen-free high-conductance copper. Applied Optics; 33(10): 2039-2042.
  • 15. Breton, SB, Gravier, J, Vignal, V. 2011. Impact of superfinish Tturning on surface integrity of pure copper. Procedia Engineering; 19: 28-33.
  • 16. Mahajan, KA, Sasalah, M, Gawande, SH. 2010. Experimental investigations of surface roughness on OFHC copper by diamond turning machine. International Journal of Engineering Science and Technology; 2(10): 5215-5220.
  • 17. Tanaka, H, Shimada, S, Higuchi, M, Yamaguchi, T, Kaneeda, T, Obata, K. 2005. Mechanism of cutting edge chipping and its suppression in diamond turning of copper. CIRP Annals; 54(1): 51-54.
  • 18. Shimada, S, Inamura, T, Higuchi, M, Tanaka, H, Ikawa, N. 2000. Suppression of tool wear in diamond turning of copper under reduced oxygen atmosphere. CIRP Annals; 49(1): 21-24.
  • 19. Rahman, M, Kumar, AS, Prakash, JRS. 2001. Micro milling of pure copper. Journal of Materials Processing Technology; 116(1): 39-43.
  • 20. Matweb. (accessed at;15.05.2020) http://www.matweb.com/search/DataSheet.aspx?MatGUID=9aebe83845c04c1db5126fada6f76f7e/
  • 21. Gökçe, H, Yavuz, M, Çiftçi, İ. 2020. An investigation into the performance of hss drills when drilling commercially pure molybdenum. Sigma J Eng & Nat Sci; 38(1): 61-70.
  • 22. Başar, G, Kahraman, F. Delik işleme prosesinde kesme parametrelerinin Taguchi metodu ve regresyon analizi kullanılarak modellenmesi ve optimizasyonu. In: 2nd International Mediterranean Science and Engineering Congress (IMSEC 2017), 2017, pp 688-695.
  • 23. Karaca, F. 2016. Cam elyaf takviyeli plastik kompozitlerde delme parametrelerinin deformasyon faktörüne etkisinin araştırılması. Science and Eng. J of Fırat Univ; 28(2): 23-27.
  • 24. Bayraktar, Ş, Turgut, Y. Elyaf takviyeli polimer kompozit malzemelerin delinmesi üzerine bir araştırma, In: 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara, 2012.
  • 25. Meral, G, Dilipak, H, Sarıkaya, M. 2011. AISI 1050 malzemenin delinmesinde ilerleme kuvvetleri ve yüzey pürüzlülüğünün regresyon analiziyle modellenmesi. TÜBAV Bilim Dergisi; 4(1): 31-41.
  • 26. Kimmelmann, M, Duntschew, J, Schluchter, I, Möhring, HC. 2019. Analysis of burr formation mechanisms when drilling CFRP-aluminium stacks using acoustic emission. Procedia Manufacturing; 40: 64-69.
  • 27. Dheeraj, N, Sanjay, S, Bhargav, KK, Jagadesh, T. Investigation into solid lubricant filled textured tools on hole geometry and surface integrity during drilling of aluminium alloy, In: Materials Today: Proceedings, 10th International Conference of Materials Processing and Characterization, 2020.
  • 28. Korkmaz, ME, Çakıroğlu, R, Yaşar, N, Özmen, R, Günay, M. 2019. Al2014 Alüminyum alaşımının delinmesinde itme kuvvetinin sonlu elemanlar yöntemi ile analizi. El-Cezerî Journal of Science and Engineering; 6(1): 193-199.
  • 29. Çiftçi, İ, Gökçe, H. 2019. Ti6Al4V Titanyum alaşımının delinmesinde delme yönteminin aşınmaya etkisinin incelenmesi. Journal of Polytechnic; 22(3): 627-631.
  • 30. Şahin, İ. 2013. Alüminyum matrisli kompozit malzemelerin matkap ile delinmesi konusunda yapılan çalışmaların incelenmesi. Mühendis ve Makina; 55(649): 9-16.
  • 31. Elitaş, M, Çiftçi, İ. 2017. Sertleştirilmiş AISI 52100 malzemenin aşındırıcı diskle kesilmesinin araştırılması. TÜBAV Bilim Dergisi; 10(2): 1-10.
  • 32. Yavuz, M, Gökçe, H, Çiftçi, İ, Gökçe, H, Yavaş, Ç, Şeker, U. 2020. Investigation of the effects of drill geometry on drilling performance and hole quality. The International Journal of Advanced Manufacturing Technology; 106(9): 4623-4633.
Toplam 32 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Hüseyin Gökçe 0000-0002-2113-1611

Yayımlanma Tarihi 30 Aralık 2020
Yayımlandığı Sayı Yıl 2020 Cilt: 16 Sayı: 4

Kaynak Göster

APA Gökçe, H. (2020). Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material. Celal Bayar Üniversitesi Fen Bilimleri Dergisi, 16(4), 419-427.
AMA Gökçe H. Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material. CBUJOS. Aralık 2020;16(4):419-427.
Chicago Gökçe, Hüseyin. “Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material”. Celal Bayar Üniversitesi Fen Bilimleri Dergisi 16, sy. 4 (Aralık 2020): 419-27.
EndNote Gökçe H (01 Aralık 2020) Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material. Celal Bayar Üniversitesi Fen Bilimleri Dergisi 16 4 419–427.
IEEE H. Gökçe, “Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material”, CBUJOS, c. 16, sy. 4, ss. 419–427, 2020.
ISNAD Gökçe, Hüseyin. “Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material”. Celal Bayar Üniversitesi Fen Bilimleri Dergisi 16/4 (Aralık 2020), 419-427.
JAMA Gökçe H. Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material. CBUJOS. 2020;16:419–427.
MLA Gökçe, Hüseyin. “Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material”. Celal Bayar Üniversitesi Fen Bilimleri Dergisi, c. 16, sy. 4, 2020, ss. 419-27.
Vancouver Gökçe H. Investigation of Burr Formation and Tool Wear During the Drilling of Commercial Purity Copper Material. CBUJOS. 2020;16(4):419-27.