Preperation and Performance Comparision of Autoclaved Aerated Concrete by Using Ceramic and Glass Wastes Instead of Silica

Yıl 2024, Cilt: 15 Sayı: 2, 463 - 479, 30.06.2024

Nilgün Kızılkaya , Didem Eren Sarıcı

https://doi.org/10.24012/dumf.1422548

Öz

This study aimed to produce autoclaved aerated concrete (AAC) by using glass and ceramic waste in 10%, 20%, 30%, 40%, and 50% proportions as a substitute material for quartzite, and samples were produced under low pressure and heat (2.3 bar and 135 ºC). The microstructural properties were investigated by employing scanning electron microscopy (SEM) analysis. Unit weight, porosity, water absorption, ultrasonic wave velocity, compressive strength, and thermal conductivity parameters were experimentally investigated and compared to a control sample produced without waste. Test results showed that waste addition leads to decreasing porosity, water absorption, and increasing unit weight. Additionally, uniaxial compressive strength, thermal conductivity, and ultrasonic wave velocity values were increased by adding waste. The test results showed that glass and ceramic waste can be used as a quartzite sand replacement in the production of AAC and the optimum replacement proportions for the waste materials was 10%.

Anahtar Kelimeler

Glass waste, ceramic waste, autoclaved aerated concrete, lightweight concrete

Proje Numarası

FDK-2018-1133

Kaynakça

• [1] Heriyanto, F. Pahlevani, V.Sahajwalla, “From waste glass to building materials-An innovative sustainable solution for waste glass”, J. of Cleaner Product. Vol.8 no.191pp.192-206,2018 https://doi.org/10.1016/j.jclepro.2018.04.214
• [2] M. Uysal, B.C. Gündoğdu, M. Sümer, “The effect of the amount of binder materials on the drying shrinkage of autoclaved aerated concrete”, Erciyes Univ J of the Insti of Scien and Techno.; vol.28, no.4, pp.303-308. 2012. https://dergipark.org.tr/en/pub/erciyesfen/issue/25564/269674
• [3] M. Samadi, G.F Huseien., H. Mohammadhosseini., et all. “Waste ceramic as low cost and eco-friendly materials in the production of sustainable mortars”, J. of CleN. Production.266:121825, 2020. https://doi.org/10.1016/j.jclepro.2020.121825
• [4] A. Mohejerani, J. Vajna, T.H.H. Cheung, et all. “Practical recycling applications of crushed waste glass in construction materials”, Constr. and Build. Mater.;vol.156, pp.443-467. 2017, https://doi.org/10.1016/j.conbuildmat.2017.09.005
• [5] H. Kurama, İ.B.Topcu, C. Karakurt, “Properties of the autoclaved aerated concrete produced from coal bottom ash”, J. of Mat. Process. Tech.vol.29, no. 2, pp.767-7732009. 2008 https://doi.org/10.1016/j.jmatprotec.2008.02.044
• [6] https://www.acimac.it/ac-en/association (accessed 13 January 2022).
• [7] S. Subaşı, H. Öztürk, M. Emiroğlu. “Utilization of waste ceramic powders as filler material in self-consolidating concrete”, Constr. and Build. Mater.vol.149 pp.567-574, 2017. https://doi.org/10.1016/j.conbuildmat.2017.05.180
• [8] Q. Cai, B. Ma, J. Jiang, J. Wang, et all. “Utilization of waste red gypsum in autoclaved aerated concrete preparation”, Constr. And Build. Mater. Vol.291:23376. 2021, https://doi.org/10.1016/j.conbuildmat.2021.123376
• [9] B. Ma, L. Cai, X. Li, et all. “Utilization of iron tailing as a substitute in autoclaved aerated concrete: physico-mechanical and microstructure of hydration products”, J. Of Clean. Prod. Vol.127, no.162-1712016. https://doi.org/10.1016/j.jclepro.2016.03.172
• [10] N. Narayanan, K. Ramamurthy. “Structure and properties of aerated concrete”, Cem. and Conc. Comp. Vol. 22no. 5, pp. 321-329. 2000, https://doi.org/10.1016/S0958-9465(00)00016-0
• [11] M. Savaş, İ. Demir, S. Güzelküçük, et all. “Thermal and compressive strength properties of sepiolite substituted autoclaved aerated concrete”, J. of Polytechnic. Vol.17no.1, pp. 43-47. 2014, https://doi.org/10.2339/2014.17 S
• [12] Y. Chen, J. Chang, Y. Lai, et all. “A comprehensive study on the production of autoclaved aerated concrete: Effects of silica-lime-cement composition and autoclaving conditions”, Constr. and Build. Mater. Vol. 53, pp. 622-629. 2017, https://doi.org/10.1016/j.conbuildmat.2017.07.116
• [13] C. Karakurt, H. Kurama, B. Topcu. “Utilization of natural zeolite in aerated concrete products”, Cem. And Conc. Comp. vol.32, no.1-8, 2010. https://doi.org/10.1016/j.cemconcomp.2009.10.002
• [14] M.S. Güner, Materials Science - Building Materials and Concrete Technology, Aktif Publisher, 2012,İstanbul, 98pp
• [15] M. Kalpana, S.Mohint, “Study on autoclaved aerated concrete review”, Mater. Today: Proceed. Vol.22, pp.894-896. 2020, https://doi.org/10.1016/j.matpr.2019.11.099
• [16] İ. Özgenç, B.Sarısözen, “Can perlite be used in aerated concrete production in Turkey”, 3rd Industrial Raw Materials Symposium, Oct 14-15, 81-86. 1999.
• [17] P. Walczak, P. Szymański, A. Różycka. “Autoclaved aerated concrete based on fly ash in density 350 kg/m3 as an environmentally friendly material for energy-efficient constructions”, Procedia Engineering. Vol.122, pp.39-46. 2015, https://doi.org/10.1016/j.proeng.2015.10.005
• [18]T.Evgeniya, “Develop an efficient method for improving the hydrophysical properties of aerated concrete using industrial waste”, Procedia Engineering., vol.153, pp.761-765. 2016, https://doi.org/10.1016/j.proeng.2016.08.239
• [19] E.G. Araujo, J.A.S Tenerio. “Cellular concrete with the addition of aluminum recycled foil powders”, Materials Science Forum.;198-204. 2005, https://doi.org/10.4028/www.scientific.net/MSF.498-499.198
• [20] X. Huang, W. Ni, W. Cui, et all. “Preparation of autoclaved aerated concrete using copper tailings and blast”, Constr. and Build. Mater.; vol.27, pp.1-5. 2012, https://doi.org/10.1016/j.conbuildmat.2011.08.034
• [21] E. Holt, P. Raivio. “Use of gasification residues in aerated autoclaved concrete”, Cem. and Con. Research.; vol. 3, pp. 796-802. 2005, https://doi.org/10.1016/j.cemconres.2004.05.005
• [22] O. Günaydın, K. Güçlüer , O. Ünal. “Investigation of usability of Adıyaman waste marble powders in aerated autoclaved concrete production”, Electronic Journal of Constr. Technologies,;vol.12, no.1, pp.21-29, 2016
• [23] A. Rózycka, W.Pichór. “Effect of perlite waste addition on the properties of autoclaved aerated concrete”, Constr. and Build. Mater.; vol. 120, pp. 65-71, 2016. https://doi.org/10.1016/j.conbuildmat.2016.05.019
• [24] Q. Wu J. Guang, S. Li, et all. “Development of autoclaved aerated concrete from mechanically activated magnesium rich nickel slag”, J. Mater. Civ. Eng.;vol. 30:no. 7 pp.1-8. 2018, https://doi.org/10.1061/(ASCE)MT.1943-5533.0002330
• [25] K. Matsui, J. Kikuma, M. Tsunashima, et all. “In situ time-resolved X-Ray diffraction of tobermorite formation in autoclaved aerated concrete: influence of silica source reactivity and Al addition”, Cem. and Con. Research.; vol.41, pp. 510-519. 2011, https://doi.org/10.1016/j.cemconres.2011.01.022
• [26] K. Kunchariyakun, S. Asavapisit, K. Sombatsompop. “Effect of fine al containing waste in autoclaved-aerated concrete incorporating rice-husk ash”, J. Mater. Civ. Eng.;vol.27, no.8, pp.1-7. 2015, https://doi.org/10.1061/(ASCE)MT.1943-5533.0001149
• [27] L.S Haooi, P.J. Min. “Potential of substituting waste glass in aerated light”, Procedia Engineering.;171:633-639. 2017, https://doi.org/10.1016/j.proeng.2017.01.398
• [28] R.A. Rahman., A. Fazlizan, N. Asim, et all. “Utilization of waste material for aerated autoclaved concrete production: A preliminary review”, IOP Conf. Series: Earth and Environmental Science; vol.463, 012035. 2019, doi:10.1088/1755-1315/463/1/012035
• [29] TS EN 1097-7:2009. Tests for mechanical and physical properties of aggregates-Part 7: Determination of the particle density of filler- Pyknometer method. TSE, Ankara.
• [30] TS EN 772-13:2002. Methods of test for masonry units-Part 13: Determination of net and gross dry density of masonry units (except for natural stone). TSE, Ankara.
• [31] TS EN 771-4:2011. Specification for masonry units-Part 4: Autoclaved aerated concrete masonry units. TSE, Ankara.
• [32] TS EN 772-4:2002. Methods of test for masonry units-Part 4: Determination of real and bulk density and of total and open porosity for natural stone masonry units. TSE, Ankara.
• [33] TS EN 772-1+A1:2015. Methods of test for masonry units-Part 1: Determination of compressive strength. TSE, Ankara.
• [34] TS EN 12504-4:2012. Testing concrete in structures-Part 4: Determination of ultrasonic pulse velocity. TSE, Ankara.
• [35] TS EN 12664:2009. Thermal performance of building materials and products-Determination of thermal resistance by means of guarded hot plate and heat flow meter methods-Dry and moist products of medium and low thermal resistance. TSE, Ankara.
• [36] TS EN 12667:2003. Thermal performance of building materials and products-Determination of thermal resistance by means of guarded hot plate and heat flow meter methods- products of high and medium thermal resistance. TSE, Ankara.
• [37] X. Qu, X. Zhao. “Previous and present investigations on the components, microstructure and main properties of autoclaved aerated concrete – A review”, Const. And Building Materials.; vol.135, pp.505-516. 2017, https://doi.org/10.1016/j.conbuildmat.2016.12.208
• [38] B. Zegardlo, M. Szelag, P. Ogrodnik. “Concrete resistant to spalling made with recycled aggregate from sanitary ceramic wastes-The effect of moisture and porosity on destructive processes occurring in fire conditions”, Constr. and Build. Mater.;vol.173 pp. 58-68. 2018, https://doi.org/10.1016/j.conbuildmat.2018.04.030
• [39] J. Lu, K. Wang and M.U. Qu, “Experimental determination on the capillary water absorption coefficient of porous building materials: A comparison between the intermitted and continuous absorption test”, Journal of building Eng.; vol. 28:101091. 2020, https://doi.org/10.1016/j.jobe.2019.101091
• [40] F. Pahlevani, V. Sahajwalla. “From waste glass to building materials-An innovative sustainable solutions for waste glass”. J. of Cleaner Produc.;vol.191, pp.192-206. 2018, https://doi.org/10.1016/j.jclepro.2018.04.214
• [41] L. Gautam, J.K. Jain, P. Kalla, S. Choudhary, “A review on the utilization of ceramic waste in sustainable construction products”. Materials Today: Proceedings,;vol.43, pp. 1184-1891. 2021, https://doi.org/10.1016/j.matpr.2020.10.829
• [42] H.Yazıcı, E. Deniz and B. Baradan, “ The effect of autoclave pressure, temperature and duration time on mechanical properties of reactive powder concrete” Constr. Build. Mater.; vol. 42, pp. 53-63, 2013. https://doi.org/10.1016/j.conbuildmat.2013.01.003
• [43] M.Y.J. Liu, U.J.Alengaram, M.Santhanam, et all. “Microstructural investigations of palm oil fuel ash and fly ash based binders in lightweight aggregate foamed geopolymer concrete”, Constr. Build. Mater.;vol. 120, pp. 112-122,2016, https://doi.org/10.1016/j.conbuildmat.2016.05.076
• [44] X. Chen, H. Zhang, T. Gong, et all. “Regulation of pore structure of Brick-concrete recycled sand powder autoclaved aerated concrete and its relationship with key properties”, Constr. Build. Mater.;vol. 392, 2023, https://doi.org/10.1016/j.conbuildmat.2023.131849.
• [45] C.Wei, X. Liu, Z. Zhang, P.Wu, “Utilization of solid wastes for aerated concrete preparation. Mechanical properties and microstructural analysis”, J. of Building Eng.; Vol. 28, 2024, 108235. https://doi.org/10.1016/j.jobe.2023.108235.