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Examining the Effect of Annealing Parameters on Surface Quality and Tensile Strength of ABS 3D-Printed Materials

Yıl 2024, Cilt: 11 Sayı: 3, 307 - 316, 17.09.2024
https://doi.org/10.31202/ecjse.1369831

Öz

The primary objective of this research is to examine the effects of annealing temperature and duration on the surface quality and tensile strength of ABS-printed materials. ASTM 638 Type IV specimens were created in SolidWorks, sliced using Ultimaker Cura 4.4, and printed with a Creality Ender 3 3D printer using 1.75 mm ABS filament. The samples were subjected to thermal annealing at temperatures ranging from 120°C to 180°C. The annealing durations were set at 20, 40, and 60 minutes, after which the samples were cooled down to room temperature. The TR200 roughness tester and Instron 5585 tensile testing machine were utilized to measure surface roughness and tensile stress, respectively. The smoothest surface (0.622μm) was obtained when the temperature was set at 120°C for a duration of 20 minutes. On the other hand, the roughest surface (3.246μm) was observed when the temperature was increased to 180°C and maintained for a longer period of 60 minutes. The highest tensile stress of 75.681 MPa was observed at a temperature of 180°C for a duration of 60 minutes, indicating an optimal condition for maximizing the strength of ABS. However, there may be a limit, as suggested by previous research conducted at temperatures of 160°C and 180°C. In conclusion, it can be observed that the relationship between annealing temperature, duration, and surface roughness is not solely linear. The variations observed indicate the presence of interactions between these factors.

Etik Beyan

The authors declare that they have no competing interests.

Destekleyen Kurum

Universiti Teknikal Malaysia Melaka (UTeM)

Teşekkür

The authors express their gratitude to Universiti Teknikal Malaysia Melaka (UTeM) for their valuable technical support.

Kaynakça

  • [1] F. Yılan, İ. B. Şahin, F. Koç, and L. Urtekin, ‘‘The effects of different process parameters of pla+ on tensile strengths in 3d printer produced by fused deposition modeling,’’ El-Cezeri, vol. 10, no. 1, pp. 160–174, 2023.
  • [2] P. Demircioğlu, H. S. Sucuoğlu, I. Böğrekci, and A. Gültekin, ‘‘The effect of three dimensional printed infill pattern on structural strength,’’ El-Cezeri, vol. 5, no. 3, pp. 785–796, 2018.
  • [3] A. Kalani, J. Vadher, S. Sharma, and J. A. N. I. Rita, ‘‘Investigation of thermal and wear behaviour of 3d printed pa-12 nylon polymer spur gears,’’ El-Cezeri, vol. 9, no. 3, pp. 1121–1135, 2022.
  • [4] F. Kartal and A. Kaptan, ‘‘Investigating the effect of nozzle diameter on tensile strength in 3d-printed pla parts,’’ Black Sea Journal of Engineering and Science, vol. 6, no. 3, pp. 276–287, 2023.
  • [5] M. N. Sudin, N. M. Daud, F. R. Ramli, and M. A. Yusuff, ‘‘The effect of nozzle size on the tensile and flexural properties of pla parts fabricated via fdm,’’ Science, Engineering and Technology, vol. 3, no. 1, pp. 33–43, 2023.
  • [6] F. Kartal and A. Kaptan, ‘‘Experimental determination of the optimum cutting tool for cnc milling of 3d printed pla parts,’’ International Journal of 3D Printing Technologies and Digital Industry, vol. 7, no. 2, pp. 150–160, 2023.
  • [7] J. Butt and R. Bhaskar, ‘‘Investigating the effects of annealing on the mechanical properties of fff-printed thermoplastics,’’ Journal of Manufacturing and Materials Processing, vol. 4, no. 2, p. 38, 2020.
  • [8] I. Ferreira, D. Vale, M. Machado, and J. Lino, ‘‘Additive manufacturing of polyethylene terephthalate glycol/carbon fiber composites: An experimental study from filament to printed parts,’’ Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 233, no. 9, pp. 1866–1878, 2019.
  • [9] M. Yilmaz, N. F. Yilmaz, and M. F. Kalkan, ‘‘Rheology, crystallinity, and mechanical investigation of interlayer adhesion strength by thermal annealing of polyetherimide (pei/ultem 1010) parts produced by 3d printing,’’ Journal of Materials Engineering and Performance, vol. 31, no. 12, pp. 9900–9909, 2022.
  • [10] M. O. Kabakçi, I. Karaağaç, and M. Y. Demirel, ‘‘The experimental investigation of annealing parameters effects on al2024-t3 materials’ formability and mechanical properties,’’ European Journal of Technique (EJT), vol. 9, no. 2, pp. 338–346, 2019.
  • [11] L. Wang, W. M. Gramlich, and D. J. Gardner, ‘‘Improving the impact strength of poly (lactic acid) (pla) in fused layer modeling (flm),’’ Polymer, vol. 114, pp. 242–248, 2017.
  • [12] J. Beniak, M. Holdy, P. Križan, and M. Matúš, ‘‘Research on parameters optimization for the additive manufacturing process,’’ Transportation Research Procedia, vol. 40, pp. 144–149, 2019.
  • [13] V. Slavković, N. Grujović, A. Dišić, and A. Radovanović, ‘‘Influence of annealing and printing directions on mechanical properties of pla shape memory polymer produced by fused deposition modeling,’’ in Proceedings of the 6th International Congress of Serbian Society of Mechanics Mountain Tara, (Mountain Tara, Serbia), pp. 19–21, 2017.
  • [14] R. Singh, L. Yadav, and T. Shweta, ‘‘Effect of annealing time on the structural and optical properties of n-cuo thin films deposited by sol-gel spin coating technique and its application in n-cuo/p-si heterojunction diode,’’ Thin Solid Films, vol. 685, pp. 195–203, 2019.
  • [15] R. A. Wach, P. Wolszczak, and A. Adamus-Wlodarczyk, ‘‘Enhancement of mechanical properties of fdm-pla parts via thermal annealing,’’ Macromolecular Materials and Engineering, vol. 303, no. 9, p. 1800169, 2018.
  • [16] J. Torres, E. Abo, and A. J. Sugar, ‘‘Effects of annealing and acetone vapor smoothing on the tensile properties and surface roughness of fdm printed abs components,’’ Rapid Prototyping Journal, vol. 29, no. 5, pp. 921–934, 2023.
  • [17] J. Singh, R. Singh, and H. Singh, ‘‘Investigations for improving the surface finish of fdm based abs replicas by chemical vapor smoothing process: a case study,’’ Assembly Automation, vol. 37, no. 1, pp. 13–21, 2017.
  • [18] J. Lluch-Cerezo, R. Benavente, M. D. Meseguer, and S. C. Gutiérrez, ‘‘Study of samples geometry to analyze mechanical properties in fused deposition modeling process (fdm),’’ Procedia Manufacturing, vol. 41, pp. 890–897, 2019.
  • [19] ASTM International, ‘‘Standard test method for tensile properties of plastics,’’ tech. rep., ASTM International, 2014.
  • [20] F. Kartal and A. Kaptan, ‘‘Influence of abrasivewater jet turning operating parameters on surface roughness of abs and pla 3d printed parts materials,’’ International Journal of 3D Printing Technologies and Digital Industry, vol. 7, no. 2, pp. 184–190, 2023.
  • [21] F. Kartal and A. Kaptan, ‘‘Effects of annealing temperature and duration on mechanical properties of pla plastics produced by 3d printing,’’ European Mechanical Science, vol. 7, no. 3, pp. 52–159, 2023.
  • [22] S. U. Singh and R. U. Singh, ‘‘Effect of annealing on surface roughness of additively manufactured plastic parts: A case study,’’ in Proceedings of the National Conference on Production Engineering (COPE-2016), (Guru Nanak Dev Engineering college, Ludhiana, India), pp. 7–8, 2016.
Yıl 2024, Cilt: 11 Sayı: 3, 307 - 316, 17.09.2024
https://doi.org/10.31202/ecjse.1369831

Öz

Kaynakça

  • [1] F. Yılan, İ. B. Şahin, F. Koç, and L. Urtekin, ‘‘The effects of different process parameters of pla+ on tensile strengths in 3d printer produced by fused deposition modeling,’’ El-Cezeri, vol. 10, no. 1, pp. 160–174, 2023.
  • [2] P. Demircioğlu, H. S. Sucuoğlu, I. Böğrekci, and A. Gültekin, ‘‘The effect of three dimensional printed infill pattern on structural strength,’’ El-Cezeri, vol. 5, no. 3, pp. 785–796, 2018.
  • [3] A. Kalani, J. Vadher, S. Sharma, and J. A. N. I. Rita, ‘‘Investigation of thermal and wear behaviour of 3d printed pa-12 nylon polymer spur gears,’’ El-Cezeri, vol. 9, no. 3, pp. 1121–1135, 2022.
  • [4] F. Kartal and A. Kaptan, ‘‘Investigating the effect of nozzle diameter on tensile strength in 3d-printed pla parts,’’ Black Sea Journal of Engineering and Science, vol. 6, no. 3, pp. 276–287, 2023.
  • [5] M. N. Sudin, N. M. Daud, F. R. Ramli, and M. A. Yusuff, ‘‘The effect of nozzle size on the tensile and flexural properties of pla parts fabricated via fdm,’’ Science, Engineering and Technology, vol. 3, no. 1, pp. 33–43, 2023.
  • [6] F. Kartal and A. Kaptan, ‘‘Experimental determination of the optimum cutting tool for cnc milling of 3d printed pla parts,’’ International Journal of 3D Printing Technologies and Digital Industry, vol. 7, no. 2, pp. 150–160, 2023.
  • [7] J. Butt and R. Bhaskar, ‘‘Investigating the effects of annealing on the mechanical properties of fff-printed thermoplastics,’’ Journal of Manufacturing and Materials Processing, vol. 4, no. 2, p. 38, 2020.
  • [8] I. Ferreira, D. Vale, M. Machado, and J. Lino, ‘‘Additive manufacturing of polyethylene terephthalate glycol/carbon fiber composites: An experimental study from filament to printed parts,’’ Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications, vol. 233, no. 9, pp. 1866–1878, 2019.
  • [9] M. Yilmaz, N. F. Yilmaz, and M. F. Kalkan, ‘‘Rheology, crystallinity, and mechanical investigation of interlayer adhesion strength by thermal annealing of polyetherimide (pei/ultem 1010) parts produced by 3d printing,’’ Journal of Materials Engineering and Performance, vol. 31, no. 12, pp. 9900–9909, 2022.
  • [10] M. O. Kabakçi, I. Karaağaç, and M. Y. Demirel, ‘‘The experimental investigation of annealing parameters effects on al2024-t3 materials’ formability and mechanical properties,’’ European Journal of Technique (EJT), vol. 9, no. 2, pp. 338–346, 2019.
  • [11] L. Wang, W. M. Gramlich, and D. J. Gardner, ‘‘Improving the impact strength of poly (lactic acid) (pla) in fused layer modeling (flm),’’ Polymer, vol. 114, pp. 242–248, 2017.
  • [12] J. Beniak, M. Holdy, P. Križan, and M. Matúš, ‘‘Research on parameters optimization for the additive manufacturing process,’’ Transportation Research Procedia, vol. 40, pp. 144–149, 2019.
  • [13] V. Slavković, N. Grujović, A. Dišić, and A. Radovanović, ‘‘Influence of annealing and printing directions on mechanical properties of pla shape memory polymer produced by fused deposition modeling,’’ in Proceedings of the 6th International Congress of Serbian Society of Mechanics Mountain Tara, (Mountain Tara, Serbia), pp. 19–21, 2017.
  • [14] R. Singh, L. Yadav, and T. Shweta, ‘‘Effect of annealing time on the structural and optical properties of n-cuo thin films deposited by sol-gel spin coating technique and its application in n-cuo/p-si heterojunction diode,’’ Thin Solid Films, vol. 685, pp. 195–203, 2019.
  • [15] R. A. Wach, P. Wolszczak, and A. Adamus-Wlodarczyk, ‘‘Enhancement of mechanical properties of fdm-pla parts via thermal annealing,’’ Macromolecular Materials and Engineering, vol. 303, no. 9, p. 1800169, 2018.
  • [16] J. Torres, E. Abo, and A. J. Sugar, ‘‘Effects of annealing and acetone vapor smoothing on the tensile properties and surface roughness of fdm printed abs components,’’ Rapid Prototyping Journal, vol. 29, no. 5, pp. 921–934, 2023.
  • [17] J. Singh, R. Singh, and H. Singh, ‘‘Investigations for improving the surface finish of fdm based abs replicas by chemical vapor smoothing process: a case study,’’ Assembly Automation, vol. 37, no. 1, pp. 13–21, 2017.
  • [18] J. Lluch-Cerezo, R. Benavente, M. D. Meseguer, and S. C. Gutiérrez, ‘‘Study of samples geometry to analyze mechanical properties in fused deposition modeling process (fdm),’’ Procedia Manufacturing, vol. 41, pp. 890–897, 2019.
  • [19] ASTM International, ‘‘Standard test method for tensile properties of plastics,’’ tech. rep., ASTM International, 2014.
  • [20] F. Kartal and A. Kaptan, ‘‘Influence of abrasivewater jet turning operating parameters on surface roughness of abs and pla 3d printed parts materials,’’ International Journal of 3D Printing Technologies and Digital Industry, vol. 7, no. 2, pp. 184–190, 2023.
  • [21] F. Kartal and A. Kaptan, ‘‘Effects of annealing temperature and duration on mechanical properties of pla plastics produced by 3d printing,’’ European Mechanical Science, vol. 7, no. 3, pp. 52–159, 2023.
  • [22] S. U. Singh and R. U. Singh, ‘‘Effect of annealing on surface roughness of additively manufactured plastic parts: A case study,’’ in Proceedings of the National Conference on Production Engineering (COPE-2016), (Guru Nanak Dev Engineering college, Ludhiana, India), pp. 7–8, 2016.
Toplam 22 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik Uygulaması ve Eğitim (Diğer)
Bölüm Research Articles
Yazarlar

Mohd Nizam Sudin 0000-0001-7513-3826

Shamsul Anuar Shamsudin Bu kişi benim 0000-0003-1740-8021

Nazri Md Daud Bu kişi benim 0009-0007-0007-1430

Mohd Asri Yusuff Bu kişi benim

Yayımlanma Tarihi 17 Eylül 2024
Gönderilme Tarihi 2 Ekim 2023
Kabul Tarihi 24 Nisan 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 11 Sayı: 3

Kaynak Göster

IEEE M. N. Sudin, S. A. Shamsudin, N. M. Daud, ve M. A. Yusuff, “Examining the Effect of Annealing Parameters on Surface Quality and Tensile Strength of ABS 3D-Printed Materials”, ECJSE, c. 11, sy. 3, ss. 307–316, 2024, doi: 10.31202/ecjse.1369831.