Yıl 2019, Cilt , Sayı 16, Sayfalar 494 - 504 2019-08-31

DLC Kesici Takım ve İşleme Parametrelerinin Yüzey Kalitesine ve Kesme Kuvvetlerine Etkilerinin İncelenmesi
Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force

Ayhan Etyemez [1]


Bu çalışmada, Al 7075 alaşımın Diamond Like Carbon (DLC) kaplamalı kesici takımlarla frezelemede yüzey pürüzlülüğü ve kesme kuvvetleri deneysel olarak incelenmiştir. İlerleme, devir ve talaş derinliğinin yüzey pürüzlülüğüne ve kesme kuvvetlerine etkisi araştırılmıştır. Deney tasarımında Taguchi metodu kullanılmıştır. Bu yöntem ile deneylere sarfadilecek zaman ve maliyetten tasarruf edilmiş, deney neticelerinde elde edilen veriler optimize edilerek iyileştirme gerçekleştirilmiştir. Bağımlı ve bağımsız değişkenler arasındaki ilişki matematiksel olarak regresyon analiz yöntemiyle modellenmiştir. Sonuç olarak da ANOVA ile de yüzeydeki pürüzlülüğün oluşumunda en etkili faktör % 92.46 ile ilerleme, kesme kuvveti oluşumunda en etkili faktör % 82.91 ile talaş derinliği olduğu anlaşılmıştır.  Regresyon analizi ile de Ra tahminsel denklemi % 94.7 doğruluk ile,  kuvvet tahminsel denklemi % 87.1 doğruluk ile elde edilmiştir. Taguchi metodunun uygulandığı bu çalışmada kesme kuvveti ve yüzey pürüzlülüğü gibi işleme yöntemlerinde en aza indirilip, performans yükseltilmiş ve elde edilen ürün kalitesi iyileştirilmiştir.

In this study, the surface roughness and cutting forces of Al 7075 alloy were investigated experimentally while milling with cutting tool coated by Diamond-Like-Carbon (DLC). The influence of feed, cutting speed and depth of cut on surface roughness and cutting forces was analysed. Taguchi technique was used when designing the experiment. With this way, the time and cost of the experiments economised, and the data found from the experimental outcomes were adjusted, and improvement was performed. The connection between the dependent and independent variables was modelled mathematically by regression analysis method. As a result, the most effective factor in the formation of surface roughness with ANOVA was the feed with 92.46%, the most effective factor in the creation of cutting force was the depth of cut with 82.91 %. With the regression analysis, Ra's predictive equation was obtained with an accuracy of 94.7%, and the force estimation of the equation with 87.1% accuracy. In this study where the Taguchi method has been applied, the processing methods such as cutting force and surface roughness have been minimized, the performance has been increased, and the product quality has been improved.

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Birincil Dil en
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Orcid: 0000-0001-8188-2743
Yazar: Ayhan Etyemez (Sorumlu Yazar)
Kurum: Nikken Türkiye
Ülke: Turkey


Tarihler

Yayımlanma Tarihi : 31 Ağustos 2019

Bibtex @araştırma makalesi { ejosat573269, journal = {Avrupa Bilim ve Teknoloji Dergisi}, issn = {}, eissn = {2148-2683}, address = {}, publisher = {Osman SAĞDIÇ}, year = {2019}, volume = {}, pages = {494 - 504}, doi = {}, title = {Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force}, key = {cite}, author = {Etyemez, Ayhan} }
APA Etyemez, A . (2019). Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force. Avrupa Bilim ve Teknoloji Dergisi , (16) , 494-504 . Retrieved from https://dergipark.org.tr/tr/pub/ejosat/issue/45333/573269
MLA Etyemez, A . "Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force". Avrupa Bilim ve Teknoloji Dergisi (2019 ): 494-504 <https://dergipark.org.tr/tr/pub/ejosat/issue/45333/573269>
Chicago Etyemez, A . "Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force". Avrupa Bilim ve Teknoloji Dergisi (2019 ): 494-504
RIS TY - JOUR T1 - Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force AU - Ayhan Etyemez Y1 - 2019 PY - 2019 N1 - DO - T2 - Avrupa Bilim ve Teknoloji Dergisi JF - Journal JO - JOR SP - 494 EP - 504 VL - IS - 16 SN - -2148-2683 M3 - UR - Y2 - 2019 ER -
EndNote %0 Avrupa Bilim ve Teknoloji Dergisi Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force %A Ayhan Etyemez %T Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force %D 2019 %J Avrupa Bilim ve Teknoloji Dergisi %P -2148-2683 %V %N 16 %R %U
ISNAD Etyemez, Ayhan . "Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force". Avrupa Bilim ve Teknoloji Dergisi / 16 (Ağustos 2019): 494-504 .
AMA Etyemez A . Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force. Avrupa Bilim ve Teknoloji Dergisi. 2019; (16): 494-504.
Vancouver Etyemez A . Investigation of the Effects of DLC Cutting Tool and Machining Parameters on Surface Quality and Cutting Force. Avrupa Bilim ve Teknoloji Dergisi. 2019; (16): 504-494.