Application of Heuristic Assembly Line Balancing Methods to Lighting Automation Industry

Yıl 2022, Cilt: 12 Sayı: 2, 204 - 208, 30.12.2022

Yelda Karatepe Mumcu

https://doi.org/10.36222/ejt.1191203

Öz

The assembly line balancing problem is an important issue for every manufacturing company. A balanced assembly line ensures that a product is produced in the optimum time, and as a result of this effect, less machinery, materials and labour are used during this production. In this article, theoretical information about assembly line balancing has been given, and then the data needed for assembly line balancing has been obtained by making a time study of the production of Downlight Luminaire. With these data obtained, assembly line balancing was done and compared by using Hoffman and Comsoal methods. The aim of this study is to investigate the applicability of Hoffman and Comsoal methods, which are one of the heuristic assembly line balancing methods, in the assembly lines of the companies producing in the lighting sector.

Anahtar Kelimeler

Assembly line balancing, Heuristic Assembly Line Balancing Methods, Hoffman Method, Comsoal Method, Lighting Automation Manufacturing

Kaynakça

• Referans1 Kayar, M.; “Production and Productivity - Basic Principles and Applications”, Ekin Press, Bursa, Turkey, (2012)
• Referans2 Erel, E., Sabuncuoglu, I., Aksu, B.A.; “Balancing of U-Type, Assembly Systems Using Simulated Annealing”, International Journal of Production Research, Taylor & Francis Ltd., Volume 39, Number 13, pp. 3004-3015(2001)
• Referans3 Acar N., Estas S.; “Planning and Control Studies on Discrete Manufacturing Systems”, National Productivity Center Publications: 309, 3rd Edition, Ankara, (1991)
• Referans4 Scholl, A., Becker, C.; “A Survey on Problems and Methods in Generalized Assembly Line Balancing”, European Journal of Operational Research, (2004)
• Referans5 Scholl, A., Becker, C.; “State-of-the-Art Exact and Heuristic Solution Procedures for Simple Assembly Line Balancing”, European Journal of Operational Research, (2004)
• Referans6 Suresh, G., Vinod, V.V., Sahu, S.; “A Genetic Algorithm for Assembly Line Balancing”, Production Planning and Control, 7, 1, pp. 38–46, (1996)
• Referans7 Cengiz, K.; “An Application with Assembly Line Balancing and Simulation Approach on Discrete Manufacturing Flow Systems”, MSc Thesis, Yıldız Teknik University, İstanbul, Türkiye, (2002)
• Referans8 Seber, S.; “Study of Line Balancing Application and Simulation Approach in a make-to-order Company”, MSc Thesis, Yıldız Teknik University, İstanbul, Türkiye, (2004)
• Referans9 Karademir, H.; “Simulation Approach to Production Line Balancing and an Application”, MSc Thesis, Yıldız Teknik University, İstanbul, Türkiye, (2005)
• Referans10 Kayar, M.; “Study of the Causes of Unproductiveness in Apparel Companies and Fieldwork Analysis for Their Solution”, PhD Thesis, University of Marmara, İstanbul, Turkey, (2008)
• Referans11 Ling, Z.; “Research on assembly line balancing based on electronic products”, International Conference on Mechatronics, Electronic, Industrial and Control Engineering (MEIC 2015), 1-3 April, 2015, pp. 1290-1293
• Referans12 Yao, W.; “Study on Line Balancing for a Type of Lamp Assembling”. Applied Mechanics and Materials Vols 63-64 (2011) pp 751-754, doi:10.4028/www.scientific.net/AMM.63-64.751
• Referans13 Saptaria, A., Xin, LJ., Mohammad, NA.; “Optimizing Assembly Line Production through Line Balancing: A Case Study”. Applied Mechanics and Materials Submitted: 2014-11-11 ISSN: 1662-7482, Vol. 761, pp. 104-108.
• Referans14 Prokopenko, J.; “Productivity Management: A Practical Handbook”, 2nd Edition, International Labour Office, Geneva, Switzerland, (1992)
• Referans15 Kanawaty, G.: “Work Study”, International Labour Office (ILO), 6th Edition, National Productivity Center Publications /ILO: 29, pp. 22-23, Ankara, Türkiye, (2004)
• Referans16 Türkmen, A., Yeşil, Y., Kayar, M.; “Heuristic production line balancing problem solution with MATLAB software programming”. International Journal of Clothing Science and Technology Vol. 28 No. 6, 2016 pp. 750-779